🏷️ Basic Information Identification Make: Alfa Romeo Model: 145 / 146 Year: 1995 Codes Product Name: Alfa Romeo 145 146 1995 Repair Service Manual 👋 Introduction Market Position Vehicle Segment: Compact/Small Family Car (Hatchback) Competitive Analysis Competitors: Volkswagen Golf, Ford Focus, Opel Astra, Fiat Bravo/Brava Key Features Design Philosophy: Sporty handling, distinctive Italian styling, practical hatchback layout Manual Value Proposition Value: Provides factory-level repair information, enabling cost-effective maintenance and repair for owners. 📋 Manual Details Coverage Areas Primary Coverage: Mechanical and electrical repair and maintenance for Alfa Romeo 145 and 146 models Secondary Coverage: Routine maintenance, diagnostics, troubleshooting, and component overhaul Page Count Estimated Pages: Extensive (precise page count not specified, but described as comprehensive) Manual Type Type: Repair Service Manual / Workshop Manual Language Language: English Format File Format: PDF Delivery Method: Instant Download Requirements: Adobe PDF Reader, WinZip Compatibility: All Versions of Windows & Mac 📖 Manual Coverage Systems Covered Engine: Engine mechanicals, fuel system, ignition system, cooling system, lubrication system Transmission: Manual and automatic transmission repair and maintenance Drivetrain: Clutch, driveshafts, differentials, axles Suspension: Front and rear suspension components, steering system Brakes: Brake system components, hydraulic system, parking brake Electrical: Wiring diagrams, lighting, starting and charging system, instrumentation, body electricals Body: Body panels, doors, windows, interior trim, HVAC system Diagnostics: Troubleshooting guides and fault finding procedures Procedures Included Maintenance: Scheduled maintenance, fluid changes, filter replacements, inspections Repair: Step-by-step repair procedures for all major vehicle systems Disassembly Assembly: Detailed instructions for component removal and installation Cleaning: Component cleaning procedures where applicable Technical Depth Depth: Comprehensive, suitable for professional technicians and experienced DIY enthusiasts Target Audience: Professional technicians, DIY mechanics with basic electrical and mechanical knowledge 📊 Manual Specifications File Format File Type: PDF Print Quality Printability: Full Printable Zoom Capability: Zoom IN/OUT capable Binding Type Binding: Digital (Downloadable PDF) Paper Type Paper Type: N/A (Digital Format) Completeness Completeness: Likely a reproduction of factory service manual content, covering a broad range of repair and maintenance topics. ⚙️ Engine Specifications Primary Engine Engine Family 1: Alfa Romeo Twin Spark Engine Displacement 1: 1.4L (1370 cc) and 1.6L (1598 cc) Engine Type 1: Inline-4, DOHC, 8 valves per cylinder (early versions), 16 valves per cylinder (later Twin Spark versions) Engine Power 1: Approximately 90-120 hp depending on variant Engine Torque 1: Approximately 120-150 Nm depending on variant Secondary Engine Engine Family 2: Fiat Type 4 Engine Displacement 2: 1.8L (1774 cc) and 2.0L (1995 cc) Twin Spark Engine Type 2: Inline-4, DOHC, 16 valves per cylinder Engine Power 2: Approximately 115-143 hp depending on variant Engine Torque 2: Approximately 165-185 Nm depending on variant Fuel System Fuel Injection: Bosch Motronic electronic fuel injection Performance 0-60 Mph Approx: 9-12 seconds (depending on engine variant) 🔧 Transmission Standard Transmission Type 1: 5-speed Manual Optional Transmission Type 2: 4-speed Automatic (available on some variants) Features Clutch Type: Hydraulically operated single dry plate clutch 📐 Dimensions Exterior Body Style: 5-door Hatchback (145) / 5-door Hatchback (146) Length: Approx. 4100-4150 mm Width: Approx. 1700-1740 mm Height: Approx. 1400-1440 mm Weights Curb Weight: Approx. 1150-1300 kg (depending on engine and equipment) 🛡️ Safety Features Ratings Crash Test Results: Euro NCAP ratings for this era were developing; specific scores for 1995 models may vary. Active Features ABS: Optional Anti-lock Braking System (ABS) available on many models Traction Control: Limited availability or optional on higher trims Passive Features Airbags: Driver's airbag standard, passenger airbag optional or standard on higher trims Seatbelts: Pre-tensioning front seatbelts 💡 Technology Features Infotainment Audio System: Factory fitted radio/cassette player or CD player with 4-6 speakers. Options for amplifier integration. Driver Assistance Cruise Control: Optional on higher trim levels, especially with automatic transmission. 🔧 Maintenance Service Intervals Oil Change Interval: Typically 10,000-15,000 km or 12 months, depending on driving conditions and oil type. Refer to manual for exact specification. Timing Belt Replacement: Crucial for Twin Spark engines. Typically every 60,000-80,000 km or 5 years. Critical to adhere to this to prevent catastrophic engine damage. Fluid Specifications Engine Oil Type: API SG/SH or ACEA A2/A3 rated, viscosity typically 10W-40 or 15W-40. Refer to manual for precise grade. Coolant Type: Ethylene glycol based antifreeze with corrosion inhibitors, typically a 50/50 mix with distilled water. Brake Fluid Type: DOT 4 Transmission Fluid Type Manual: API GL-4, SAE 75W-90 synthetic gear oil Transmission Fluid Type Automatic: Dexron II or equivalent (specific type depends on gearbox manufacturer). Refer to manual. Known Issues Twin Spark Wear: Wear on the timing belt tensioner and guides is a common concern; timely replacement is vital. Rust: Like many cars of this era, corrosion can be an issue, particularly around wheel arches, sills, and suspension mounting points. Electrical Gremlins: Intermittent electrical issues can occur, often related to poor earth connections or aging wiring looms. The manual's wiring diagrams are invaluable here. Suspension Wear: Wear in...
Step-by-step repair procedures for all major vehicle systems
Disassembly Assembly:
Detailed instructions for component removal and installation
Cleaning:
Component cleaning procedures where applicable
Technical Depth
Depth:
Comprehensive, suitable for professional technicians and experienced DIY enthusiasts
Target Audience:
Professional technicians, DIY mechanics with basic electrical and mechanical knowledge
📊 Manual Specifications
File Format
File Type:
PDF
Print Quality
Printability:
Full Printable
Zoom Capability:
Zoom IN/OUT capable
Binding Type
Binding:
Digital (Downloadable PDF)
Paper Type
Paper Type:
N/A (Digital Format)
Completeness
Completeness:
Likely a reproduction of factory service manual content, covering a broad range of repair and maintenance topics.
⚙️ Engine Specifications
Primary Engine
Engine Family 1:
Alfa Romeo Twin Spark
Engine Displacement 1:
1.4L (1370 cc) and 1.6L (1598 cc)
Engine Type 1:
Inline-4, DOHC, 8 valves per cylinder (early versions), 16 valves per cylinder (later Twin Spark versions)
Engine Power 1:
Approximately 90-120 hp depending on variant
Engine Torque 1:
Approximately 120-150 Nm depending on variant
Secondary Engine
Engine Family 2:
Fiat Type 4
Engine Displacement 2:
1.8L (1774 cc) and 2.0L (1995 cc) Twin Spark
Engine Type 2:
Inline-4, DOHC, 16 valves per cylinder
Engine Power 2:
Approximately 115-143 hp depending on variant
Engine Torque 2:
Approximately 165-185 Nm depending on variant
Fuel System
Fuel Injection:
Bosch Motronic electronic fuel injection
Performance
0-60 Mph Approx:
9-12 seconds (depending on engine variant)
🔧 Transmission
Standard
Transmission Type 1:
5-speed Manual
Optional
Transmission Type 2:
4-speed Automatic (available on some variants)
Features
Clutch Type:
Hydraulically operated single dry plate clutch
📐 Dimensions
Exterior
Body Style:
5-door Hatchback (145) / 5-door Hatchback (146)
Length:
Approx. 4100-4150 mm
Width:
Approx. 1700-1740 mm
Height:
Approx. 1400-1440 mm
Weights
Curb Weight:
Approx. 1150-1300 kg (depending on engine and equipment)
🛡️ Safety Features
Ratings
Crash Test Results:
Euro NCAP ratings for this era were developing; specific scores for 1995 models may vary.
Active Features
ABS:
Optional Anti-lock Braking System (ABS) available on many models
Traction Control:
Limited availability or optional on higher trims
Passive Features
Airbags:
Driver's airbag standard, passenger airbag optional or standard on higher trims
Seatbelts:
Pre-tensioning front seatbelts
💡 Technology Features
Infotainment
Audio System:
Factory fitted radio/cassette player or CD player with 4-6 speakers. Options for amplifier integration.
Driver Assistance
Cruise Control:
Optional on higher trim levels, especially with automatic transmission.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically 10,000-15,000 km or 12 months, depending on driving conditions and oil type. Refer to manual for exact specification.
Timing Belt Replacement:
Crucial for Twin Spark engines. Typically every 60,000-80,000 km or 5 years. Critical to adhere to this to prevent catastrophic engine damage.
Fluid Specifications
Engine Oil Type:
API SG/SH or ACEA A2/A3 rated, viscosity typically 10W-40 or 15W-40. Refer to manual for precise grade.
Coolant Type:
Ethylene glycol based antifreeze with corrosion inhibitors, typically a 50/50 mix with distilled water.
Brake Fluid Type:
DOT 4
Transmission Fluid Type Manual:
API GL-4, SAE 75W-90 synthetic gear oil
Transmission Fluid Type Automatic:
Dexron II or equivalent (specific type depends on gearbox manufacturer). Refer to manual.
Known Issues
Twin Spark Wear:
Wear on the timing belt tensioner and guides is a common concern; timely replacement is vital.
Rust:
Like many cars of this era, corrosion can be an issue, particularly around wheel arches, sills, and suspension mounting points.
Electrical Gremlins:
Intermittent electrical issues can occur, often related to poor earth connections or aging wiring looms. The manual's wiring diagrams are invaluable here.
Suspension Wear:
Wear in ball joints, track rod ends, and bushings can lead to imprecise handling and knocking noises.
📚 Vehicle History
Brand Heritage
Brand Legacy:
Alfa Romeo is renowned for its sporty character, distinctive Italian design, and motorsport heritage.
Model Evolution
Platform Sharing:
Shared platform and components with Fiat Bravo/Brava, but with distinct Alfa Romeo suspension tuning and styling.
Design Inspiration:
Styling by Centro Stile Fiat, with a more youthful and aggressive appearance compared to some older Alfa models.
Production
Production Period:
1995-2001
Manufacturing Location:
Italy
🏆 Awards & Recognition
Recognitions
Design Awards:
While specific awards for the 145/146 might not be widely publicized, the Alfa Romeo brand consistently garners recognition for its aesthetic appeal and driving dynamics.
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