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Aprilia RS125 RS125 1995 Service Repair Workshop Manual

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🏷️ Basic Information Identification Make: Aprilia Model: RS125 Year: 1995 Codes Internal Product Code: APR_RS125_1995_SM 👋 Introduction Market Position Target User: Professional motorcycle technicians and dedicated Aprilia RS125 owners seeking in-depth repair and maintenance knowledge. Competitive Analysis Value Proposition: Provides a crucial resource for maintaining the performance and longevity of a classic 125cc performance sportbike, bridging the gap between general owner's manuals and specialized factory service bulletins. Key Features Manual Benefit: Enables accurate diagnosis, efficient repair, and proper preventative maintenance, crucial for preserving the value and performance of the Aprilia RS125. 📋 Manual Details Coverage Areas Technical Coverage: Comprehensive service and repair instructions for the 1995 Aprilia RS125. Page Count Estimated Pages: 300-400 Manual Type Type: Service Repair Workshop Manual Language Primary Language: English Format Delivery Format: Digital (Likely PDF) 📖 Manual Coverage Systems Covered Engine And Powertrain: Detailed diagnostics, repair, and overhaul procedures for the Rotax 122 engine, including carburetor tuning, ignition system, cooling system, and exhaust. Chassis And Suspension: Front fork (Marzocchi or Paioli variants), rear monoshock (Gullwing swingarm), steering system, wheel bearings, and hub maintenance. Brakes: Front and rear brake caliper overhaul, master cylinder service, hydraulic line replacement, pad and disc specifications, and bleeding procedures. Electrical System: Wiring diagrams, component testing (starter motor, alternator, battery), lighting system troubleshooting, and instrument cluster diagnostics. Fuel System: Carburetor disassembly, cleaning, jetting, float height adjustment, fuel tank, and fuel line maintenance. Cooling System: Radiator, coolant hoses, thermostat, water pump, and bleeding procedures. Procedures Included Routine Maintenance: Oil changes, filter replacements, spark plug checks, chain adjustment, and general inspection points. Troubleshooting: Step-by-step diagnostic guides for common performance issues, starting problems, and electrical faults. Component Overhaul: Complete rebuild procedures for major components such as engine top-end, gearbox, clutch, and suspension units. Wiring Diagrams: Detailed, often color-coded, wiring schematics for accurate electrical system diagnosis and repair. Technical Depth Depth Of Information: Comprehensive, covering everything from basic adjustments and fluid changes to full engine rebuilds and advanced electrical troubleshooting, suitable for professional mechanics and experienced DIY enthusiasts. 📊 Manual Specifications File Format Digital Format Details: Likely PDF, optimized for digital viewing and printing. May include searchable text for ease of use. Print Quality Print Clarity: High-resolution scans or original digital files ensuring clear diagrams and legible text for printing. Binding Type Physical Manual Binding: N/A (Digital Format) Paper Type Physical Manual Paper: N/A (Digital Format) ⚙️ Engine Specifications Primary Engine Engine Type: Two-stroke, single-cylinder, liquid-cooled, with reed valve induction. Engine Code: Rotax 122 or similar variant. Bore X Stroke: 54 mm x 54.5 mm Displacement: 124.8 cc Compression Ratio: Approx. 12.0:1 Performance Horsepower: Approx. 30-34 HP (depending on market restrictions) Torque: Approx. 20-22 Nm Fuel System Carburetor Model: Dell'Orto PHBH 28 (or similar) with 2-stroke oil injection. Fuel Type: Unleaded gasoline (min. 95 RON recommended) Oil Type: High-quality 2-stroke synthetic or semi-synthetic oil (specified in manual, e.g., Motul 710 2T). 🔧 Transmission Standard Transmission Type: 6-speed sequential manual gearbox. Optional Clutch Type: Wet multi-plate clutch. Features Gear Ratios: Specific ratios detailed in manual (e.g., 1st: 2.615, 2nd: 1.812, 3rd: 1.400, 4th: 1.142, 5th: 1.000, 6th: 0.875 - these are typical and must be verified from the manual). Final Drive: Chain drive (e.g., 520 pitch). 📐 Dimensions Exterior Length: Approx. 1950 mm Width: Approx. 730 mm Height: Approx. 1120 mm Seat Height: Approx. 810 mm Weights Dry Weight: Approx. 130 kg Fuel Tank Capacity: Approx. 13 Liters Oil Tank Capacity: Approx. 1.5 Liters 🛡️ Safety Features Ratings Safety Certification: CE or equivalent (for European market models). Active Features Braking System: Dual-piston caliper front brake (e.g., Brembo or Grimeca), single-piston caliper rear brake. Suspension Tuning: Adjustable pre-load on rear shock absorber, potential for fork spring preload adjustment depending on variant. Passive Features Lighting: Halogen headlight, LED or incandescent tail/brake lights, turn signals. Frame Construction: Aluminum twin-spar frame, providing rigidity and lightweight. 💡 Technology Features Infotainment Instrument Cluster: Analog tachometer and speedometer, fuel gauge, coolant temperature warning light, and indicator lights. Driver Assistance ABS: Not typically equipped on 1995 models. Connectivity Digital Features: N/A for this model year; purely mechanical and electrical systems. 🔧 Maintenance Service Intervals Oil Change Interval: Every 3,000-5,000 km or annually. Specific oil recommendation (e.g., SAE 10W-40, API SG or higher) in manual. Spark Plug Replacement: Every 5,000-10,000 km. Recommended plug type (e.g., NGK BR10EG). Air Filter Cleaning: Every 2,000-4,000 km, depending on riding conditions. Fluid Specifications Coolant Type: Ethylene glycol-based coolant with anti-corrosion additives. Mix ratio 50/50 with distilled water. Brake Fluid Type: DOT 4 (as specified in the manual). Gearbox Oil Type: API GL-4 or GL-5, SAE 75W-90 or 80W-90 (as specified in the manual). Known Issues Common Wear Items: Piston and cylinder wear, exhaust power valve sticking, clutch wear, carburetor jetting sensitivity, electrical connector corrosion. Performance Tuning: Early models are susceptible to power valve issues if not properly maintained, impacting low-end...
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Aprilia RS125 RS125 1995 Service Repair Workshop Manual
🏷️ Basic Information
Identification
Make:
Aprilia
Model:
RS125
Year:
1995
Codes
Internal Product Code:
APR_RS125_1995_SM
👋 Introduction
Market Position
Target User:
Professional motorcycle technicians and dedicated Aprilia RS125 owners seeking in-depth repair and maintenance knowledge.
Competitive Analysis
Value Proposition:
Provides a crucial resource for maintaining the performance and longevity of a classic 125cc performance sportbike, bridging the gap between general owner's manuals and specialized factory service bulletins.
Key Features
Manual Benefit:
Enables accurate diagnosis, efficient repair, and proper preventative maintenance, crucial for preserving the value and performance of the Aprilia RS125.
📋 Manual Details
Coverage Areas
Technical Coverage:
Comprehensive service and repair instructions for the 1995 Aprilia RS125.
Page Count
Estimated Pages:
300-400
Manual Type
Type:
Service Repair Workshop Manual
Language
Primary Language:
English
Format
Delivery Format:
Digital (Likely PDF)
📖 Manual Coverage
Systems Covered
Engine And Powertrain:
Detailed diagnostics, repair, and overhaul procedures for the Rotax 122 engine, including carburetor tuning, ignition system, cooling system, and exhaust.
Chassis And Suspension:
Front fork (Marzocchi or Paioli variants), rear monoshock (Gullwing swingarm), steering system, wheel bearings, and hub maintenance.
Brakes:
Front and rear brake caliper overhaul, master cylinder service, hydraulic line replacement, pad and disc specifications, and bleeding procedures.
Electrical System:
Wiring diagrams, component testing (starter motor, alternator, battery), lighting system troubleshooting, and instrument cluster diagnostics.
Fuel System:
Carburetor disassembly, cleaning, jetting, float height adjustment, fuel tank, and fuel line maintenance.
Cooling System:
Radiator, coolant hoses, thermostat, water pump, and bleeding procedures.
Procedures Included
Routine Maintenance:
Oil changes, filter replacements, spark plug checks, chain adjustment, and general inspection points.
Troubleshooting:
Step-by-step diagnostic guides for common performance issues, starting problems, and electrical faults.
Component Overhaul:
Complete rebuild procedures for major components such as engine top-end, gearbox, clutch, and suspension units.
Wiring Diagrams:
Detailed, often color-coded, wiring schematics for accurate electrical system diagnosis and repair.
Technical Depth
Depth Of Information:
Comprehensive, covering everything from basic adjustments and fluid changes to full engine rebuilds and advanced electrical troubleshooting, suitable for professional mechanics and experienced DIY enthusiasts.
📊 Manual Specifications
File Format
Digital Format Details:
Likely PDF, optimized for digital viewing and printing. May include searchable text for ease of use.
Print Quality
Print Clarity:
High-resolution scans or original digital files ensuring clear diagrams and legible text for printing.
Binding Type
Physical Manual Binding:
N/A (Digital Format)
Paper Type
Physical Manual Paper:
N/A (Digital Format)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Two-stroke, single-cylinder, liquid-cooled, with reed valve induction.
Engine Code:
Rotax 122 or similar variant.
Bore X Stroke:
54 mm x 54.5 mm
Displacement:
124.8 cc
Compression Ratio:
Approx. 12.0:1
Performance
Horsepower:
Approx. 30-34 HP (depending on market restrictions)
Torque:
Approx. 20-22 Nm
Fuel System
Carburetor Model:
Dell'Orto PHBH 28 (or similar) with 2-stroke oil injection.
Fuel Type:
Unleaded gasoline (min. 95 RON recommended)
Oil Type:
High-quality 2-stroke synthetic or semi-synthetic oil (specified in manual, e.g., Motul 710 2T).
🔧 Transmission
Standard
Transmission Type:
6-speed sequential manual gearbox.
Optional
Clutch Type:
Wet multi-plate clutch.
Features
Gear Ratios:
Specific ratios detailed in manual (e.g., 1st: 2.615, 2nd: 1.812, 3rd: 1.400, 4th: 1.142, 5th: 1.000, 6th: 0.875 - these are typical and must be verified from the manual).
Final Drive:
Chain drive (e.g., 520 pitch).
📐 Dimensions
Exterior
Length:
Approx. 1950 mm
Width:
Approx. 730 mm
Height:
Approx. 1120 mm
Seat Height:
Approx. 810 mm
Weights
Dry Weight:
Approx. 130 kg
Fuel Tank Capacity:
Approx. 13 Liters
Oil Tank Capacity:
Approx. 1.5 Liters
🛡️ Safety Features
Ratings
Safety Certification:
CE or equivalent (for European market models).
Active Features
Braking System:
Dual-piston caliper front brake (e.g., Brembo or Grimeca), single-piston caliper rear brake.
Suspension Tuning:
Adjustable pre-load on rear shock absorber, potential for fork spring preload adjustment depending on variant.
Passive Features
Lighting:
Halogen headlight, LED or incandescent tail/brake lights, turn signals.
Frame Construction:
Aluminum twin-spar frame, providing rigidity and lightweight.
💡 Technology Features
Infotainment
Instrument Cluster:
Analog tachometer and speedometer, fuel gauge, coolant temperature warning light, and indicator lights.
Driver Assistance
ABS:
Not typically equipped on 1995 models.
Connectivity
Digital Features:
N/A for this model year; purely mechanical and electrical systems.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 3,000-5,000 km or annually. Specific oil recommendation (e.g., SAE 10W-40, API SG or higher) in manual.
Spark Plug Replacement:
Every 5,000-10,000 km. Recommended plug type (e.g., NGK BR10EG).
Air Filter Cleaning:
Every 2,000-4,000 km, depending on riding conditions.
Fluid Specifications
Coolant Type:
Ethylene glycol-based coolant with anti-corrosion additives. Mix ratio 50/50 with distilled water.
Brake Fluid Type:
DOT 4 (as specified in the manual).
Gearbox Oil Type:
API GL-4 or GL-5, SAE 75W-90 or 80W-90 (as specified in the manual).
Known Issues
Common Wear Items:
Piston and cylinder wear, exhaust power valve sticking, clutch wear, carburetor jetting sensitivity, electrical connector corrosion.
Performance Tuning:
Early models are susceptible to power valve issues if not properly maintained, impacting low-end torque and overall power delivery.
📚 Vehicle History
Brand Heritage
Manufacturer Origin:
Aprilia, an Italian manufacturer renowned for its performance motorcycles, particularly in the sportbike and racing categories.
Model Evolution
Rs125 Legacy:
The RS125 has a long-standing reputation as a potent 125cc two-stroke sportbike, often considered a benchmark in its class for performance and handling, frequently used in racing series.
Production
Production Era:
The RS125 model line spanned from the early 1990s through the early 2010s, with significant updates over its production run. The 1995 model represents an early iteration.
🏆 Awards & Recognition
Recognitions
Sportbike Status:
Widely recognized as a premier 125cc sportbike, praised for its sharp handling, responsive engine, and race-inspired styling.
Ratings
Performance Ranking:
Consistently ranked highly in its displacement class by motorcycle publications during its production years for track and road performance.
Certifications
Track Homologation:
Many RS125s were homologated for use in various national and international 125cc racing championships.
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