Mitsubishi Galant 1995 Full Service Repair Manual

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The Mitsubishi Galant, produced for the 1995 model year, represents a significant entry in the mid-size sedan market, known for its blend of comfort and performance. This generation of the Galant, built on Mitsubishi's E-platform, offered a range of powertrain options, including potent turbocharged variants. Notably, the Galant VR-4 model distinguished itself with advanced All-Wheel Drive and optional four-wheel steering, providing a sporty and engaging driving experience that set it apart from competitors like the Honda Accord and Toyota Camry. Its engineering quality and reliability were hallmarks of Mitsubishi's commitment to delivering well-built vehicles for a variety of driving needs. This comprehensive service manual provides detailed information for the maintenance, repair, and troubleshooting of the 1995 Mitsubishi Galant, covering all US, Canadian, and European trim levels. It delves into every major system, including engine mechanicals for all available engine codes (4G63, 6A12, 6A13), fuel, ignition, cooling, exhaust, and transmission systems (both manual and automatic). Furthermore, the manual offers in-depth coverage of drivetrain components, suspension, steering, brakes, and the complete electrical system, including wiring diagrams and OBD-I diagnostic procedures. With extensive sections on routine maintenance, component replacement, and detailed rebuild procedures for engines and transmissions, this resource is an essential tool for owners and technicians alike. 🏷️ Basic Information Identification Make: Mitsubishi Model: Galant Year: 1995 Codes Chassis Code: E30, E33, E34, E35, E38, E39 Vin Code: J M B E 3 A 👋 Introduction Market Position Market Segment: Mid-size sedan, competing with Honda Accord, Toyota Camry, Nissan Altima, Ford Taurus. Unique Selling Proposition: The 1995 Galant, especially the VR-4 model, was known for its advanced All-Wheel Drive, four-wheel steering (optional on some trims), and turbocharged performance, positioning it as a sportier alternative. Competitive Analysis Key Competitors: Honda Accord, Toyota Camry, Nissan Altima, Mazda MX-6, Ford Probe. Key Features Platform: Mitsubishi's E-platform. Powertrain Options: Multiple engine options, including performance-oriented turbocharged variants. Chassis Technology: Available AWD and 4WS (four-wheel steering) on higher trims. 📋 Manual Details Coverage Areas Trim Levels Covered: All US, Canadian, and European trim levels (e.g., ES, LS, GS, GTS, VR-4) Page Count Estimated Page Count: ~1500-2000 (estimated for a comprehensive factory-level manual) Manual Type Manual Type: Full Service Repair Manual (Factory Level) Language Language: English Format Format: PDF Download 📖 Manual Coverage Systems Covered Engine Mechanical: Complete engine disassembly, assembly, rebuild procedures for all available engine variants (4G63, 6A12, 6A13). Fuel System: Fuel injection systems (MPI), fuel pumps, injectors, fuel filters, fuel pressure regulation, evaporative emission control (EVAP). Ignition System: Ignition coils, spark plugs, distributor (if applicable), ignition timing, ignition control module. Cooling System: Radiator, water pump, thermostat, hoses, coolant types, fan operation, pressure testing. Exhaust System: Exhaust manifolds, catalytic converters, mufflers, oxygen sensors (O2 sensors), emissions control systems. Transmission Manual: Manual transmission disassembly, assembly, clutch replacement, synchronizers, gears, bearings, fluid specifications. Transmission Automatic: Automatic transmission disassembly, assembly, torque converter, valve body, planetary gear sets, fluid specifications, shift solenoid operation. Drivetrain AWD: All-Wheel Drive (AWD) system for VR-4 models: transfer case, viscous coupling, center differential, rear differential, axle shafts, maintenance. Suspension Front: MacPherson strut front suspension: control arms, ball joints, tie rods, sway bar, bushings, strut replacement, alignment specifications. Suspension Rear: Multi-link rear suspension: trailing arms, control arms, shock absorbers, springs, bushings, alignment specifications. Steering System: Power steering system: pump, rack and pinion, hoses, fluid types, steering angle sensor (if applicable). Brake System: Front and rear disc brakes, ABS (Anti-lock Braking System) operation and components, brake fluid specifications, bleeding procedures, caliper and rotor replacement. Electrical System Charging: Alternator, battery, starter motor, charging system testing and repair. Electrical System Lighting: Headlights, taillights, interior lights, fog lights, bulb types, wiring diagrams for lighting circuits. Electrical System Instruments: Instrument cluster, gauges (speedometer, tachometer, fuel, temperature), warning lights, diagnostic connectors (OBD-I). Electrical System ECU: Engine Control Unit (ECU) diagnostics, sensor inputs (MAP, TPS, ECT, CKP, CMP), actuator outputs, wiring diagrams. HVAC System: Heating, Ventilation, and Air Conditioning (HVAC) system: A/C compressor, refrigerant, evaporator, condenser, heater core, blower motor, control panels. Body Interior: Interior trim removal and installation, seat adjustments, dashboard components, door panels, headliner. Body Exterior: Body panel removal and installation (fenders, hood, trunk), door mechanisms, glass replacement, bumper assemblies. Body Chassis: Frame construction, rust prevention, underbody coatings, jacking points, towing information. Procedures Included Routine Maintenance: Oil changes, filter replacements (oil, air, fuel, cabin), spark plug replacement, coolant flushes, brake fluid changes, transmission fluid changes. Troubleshooting Diagnostics: Step-by-step diagnostic procedures for common drivability issues, electrical faults, and mechanical problems. Diagnostic trouble codes (DTCs) for OBD-I systems. Engine Repair: Engine overhaul, piston and ring replacement, cylinder head removal and installation, valve adjustments, timing belt replacement (critical for 4G63). Transmission Overhaul: Complete teardown and rebuilding of both manual and automatic transmissions, including torque converter replacement and clutch pack inspection/replacement. Brake Service: Brake pad replacement, rotor resurfacing/replacement, caliper rebuilding, ABS system diagnostics and repair, brake...

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Typ: Car

Anbieter:

Art.-Nr: 80706

Sammlungen: ALL Mitsubishi

Verfügbarkeit: Auf Lager

Stichworte: 1995 Car Cars Galant Misc Mitsubishi

Produktvarianten

Beschreibung

🏷️ Basic Information

Identification

Make:

Mitsubishi

Model:

Galant

Year:

Codes

Chassis Code:

E30, E33, E34, E35, E38, E39

Vin Code:

J M B E 3 A

👋 Introduction

Market Position

Market Segment:

Mid-size sedan, competing with Honda Accord, Toyota Camry, Nissan Altima, Ford Taurus.

Unique Selling Proposition:

The 1995 Galant, especially the VR-4 model, was known for its advanced All-Wheel Drive, four-wheel steering (optional on some trims), and turbocharged performance, positioning it as a sportier alternative.

Competitive Analysis

Key Competitors:

Honda Accord, Toyota Camry, Nissan Altima, Mazda MX-6, Ford Probe.

Key Features

Platform:

Mitsubishi's E-platform.

Powertrain Options:

Multiple engine options, including performance-oriented turbocharged variants.

Chassis Technology:

Available AWD and 4WS (four-wheel steering) on higher trims.

📋 Manual Details

Coverage Areas

Trim Levels Covered:

All US, Canadian, and European trim levels (e.g., ES, LS, GS, GTS, VR-4)

Page Count

Estimated Page Count:

~1500-2000 (estimated for a comprehensive factory-level manual)

Manual Type

Manual Type:

Full Service Repair Manual (Factory Level)

Language

Language:

English

Format

Format:

PDF Download

📖 Manual Coverage

Systems Covered

Engine Mechanical:

Complete engine disassembly, assembly, rebuild procedures for all available engine variants (4G63, 6A12, 6A13).

Fuel System:

Fuel injection systems (MPI), fuel pumps, injectors, fuel filters, fuel pressure regulation, evaporative emission control (EVAP).

Ignition System:

Ignition coils, spark plugs, distributor (if applicable), ignition timing, ignition control module.

Cooling System:

Radiator, water pump, thermostat, hoses, coolant types, fan operation, pressure testing.

Exhaust System:

Exhaust manifolds, catalytic converters, mufflers, oxygen sensors (O2 sensors), emissions control systems.

Transmission Manual:

Manual transmission disassembly, assembly, clutch replacement, synchronizers, gears, bearings, fluid specifications.

Transmission Automatic:

Automatic transmission disassembly, assembly, torque converter, valve body, planetary gear sets, fluid specifications, shift solenoid operation.

Drivetrain AWD:

All-Wheel Drive (AWD) system for VR-4 models: transfer case, viscous coupling, center differential, rear differential, axle shafts, maintenance.

Suspension Front:

MacPherson strut front suspension: control arms, ball joints, tie rods, sway bar, bushings, strut replacement, alignment specifications.

Suspension Rear:

Multi-link rear suspension: trailing arms, control arms, shock absorbers, springs, bushings, alignment specifications.

Steering System:

Power steering system: pump, rack and pinion, hoses, fluid types, steering angle sensor (if applicable).

Brake System:

Front and rear disc brakes, ABS (Anti-lock Braking System) operation and components, brake fluid specifications, bleeding procedures, caliper and rotor replacement.

Electrical System Charging:

Alternator, battery, starter motor, charging system testing and repair.

Electrical System Lighting:

Headlights, taillights, interior lights, fog lights, bulb types, wiring diagrams for lighting circuits.

Electrical System Instruments:

Instrument cluster, gauges (speedometer, tachometer, fuel, temperature), warning lights, diagnostic connectors (OBD-I).

Electrical System ECU:

Engine Control Unit (ECU) diagnostics, sensor inputs (MAP, TPS, ECT, CKP, CMP), actuator outputs, wiring diagrams.

HVAC System:

Heating, Ventilation, and Air Conditioning (HVAC) system: A/C compressor, refrigerant, evaporator, condenser, heater core, blower motor, control panels.

Body Interior:

Interior trim removal and installation, seat adjustments, dashboard components, door panels, headliner.

Body Exterior:

Body panel removal and installation (fenders, hood, trunk), door mechanisms, glass replacement, bumper assemblies.

Body Chassis:

Frame construction, rust prevention, underbody coatings, jacking points, towing information.

Procedures Included

Routine Maintenance:

Oil changes, filter replacements (oil, air, fuel, cabin), spark plug replacement, coolant flushes, brake fluid changes, transmission fluid changes.

Troubleshooting Diagnostics:

Step-by-step diagnostic procedures for common drivability issues, electrical faults, and mechanical problems. Diagnostic trouble codes (DTCs) for OBD-I systems.

Engine Repair:

Engine overhaul, piston and ring replacement, cylinder head removal and installation, valve adjustments, timing belt replacement (critical for 4G63).

Transmission Overhaul:

Complete teardown and rebuilding of both manual and automatic transmissions, including torque converter replacement and clutch pack inspection/replacement.

Brake Service:

Brake pad replacement, rotor resurfacing/replacement, caliper rebuilding, ABS system diagnostics and repair, brake bleeding procedures.

Suspension Replacement:

Replacement of struts, shocks, control arms, ball joints, tie rod ends, bushings, and springs.

Electrical Component Testing:

Testing and replacement of sensors, actuators, relays, fuses, motors, and ECUs using multimeter and oscilloscope procedures.

HVAC Repair:

Diagnosis and repair of A/C system leaks, refrigerant recharging, compressor replacement, blower motor repair, and heater control valve replacement.

Bodywork Repair:

Procedures for removing and installing body panels, door hinges, window regulators, and exterior trim pieces.

Wiring Diagrams:

Detailed wiring schematics for all major electrical systems, including engine control, lighting, power windows, and more.

Torque Specifications:

Comprehensive list of torque specifications for all critical fasteners throughout the vehicle.

Technical Depth

Depth Level:

Factory Level - Covers everything from basic maintenance to full engine and transmission rebuilds.

Diagnostic Capabilities:

Advanced diagnostic procedures using OBD-I codes and sensor data analysis.

Rebuild Procedures:

Detailed, step-by-step instructions for complete engine, transmission, and differential rebuilds.

Customization Options:

Information relevant to modifications, particularly for the VR-4 model (e.g., turbocharger systems).

📊 Manual Specifications

File Format

File Format:

Searchable Text:

Likely searchable if professionally scanned, but depends on the source quality.

Print Quality

Print Quality:

Dependent on original source scan quality. Typically high-resolution for factory manuals.

Binding Type

Binding Type:

N/A (PDF Download)

Paper Type

Paper Type:

N/A (PDF Download)

⚙️ Engine Specifications

Primary Engine

Engine Code 1:

4G63 (2.0L DOHC Turbocharged I4)

Engine Code 2:

6A12 (2.0L SOHC V6)

Engine Code 3:

6A13 (2.5L SOHC V6)

Engine Code 4:

4G63 (2.4L SOHC NA I4) - Less common in North America.

Performance

Horsepower 4G63 Turbo:

218 hp @ 6000 rpm (VR-4)

Torque 4G63 Turbo:

205 lb-ft @ 3000 rpm (VR-4)

Horsepower 6A12 V6:

~160 hp

Horsepower 6A13 V6:

~170-180 hp

Fuel System

Fuel Delivery:

Multi-Point Fuel Injection (MPI) / Electronic Fuel Injection (EFI)

Fuel Type:

Unleaded gasoline (Premium recommended for turbo models)

Compression Ratio 4G63:

8.5:1 (Turbocharged)

Engine Maintenance

Timing Belt Replacement Interval 4G63:

60,000 miles or 5 years (critical to prevent catastrophic engine damage).

🔧 Transmission

Standard

Standard Transmission:

5-speed manual (available on most trims)

Optional

Optional Transmission:

4-speed automatic (available on most trims)

Features

AWD Transmission:

5-speed manual AWD (VR-4) with viscous coupling center differential and open rear differential.

FWD Transmission Type:

Front-Wheel Drive (FWD) on most non-VR-4 models.

Fluid Specs

Manual Transmission Fluid Spec:

API GL-4 or GL-5, SAE 75W-90 or 80W-90

Automatic Transmission Fluid Spec:

Dia-Queen ATF SP-II (or equivalent Dexron II/III)

📐 Dimensions

Exterior

Length:

Approx. 179.3 inches (4554 mm)

Width:

Approx. 69.3 inches (1760 mm)

Height:

Approx. 54.9 inches (1395 mm)

Wheelbase:

Approx. 104.3 inches (2650 mm)

Weights

Curb Weight FWD:

Approx. 3100-3300 lbs (1406-1497 kg)

Curb Weight AWD Vr4:

Approx. 3400-3600 lbs (1542-1633 kg)

Gross Vehicle Weight Rating:

Varies by model and trim, typically around 4400-4600 lbs.

Wheels Tires

Standard Tire Size:

Typically 205/60R15 or 215/55R16 (depending on trim)

Wheel Bolt Pattern:

5x114.3 (5x4.5 inches)

🛡️ Safety Features

Ratings

NHTSA Crash Test Results:

Specific NHTSA ratings for 1995 are not readily available in a consolidated format but generally performed average for its class. The structure was designed with crumple zones.

Active Features

Standard on VR-4, optional on some other trims. Anti-lock Braking System.

Four Wheel Steering:

Optional on some higher trims, including VR-4. Active Four Wheel Steering (4WS).

Passive Features

Airbags:

Driver's side airbag standard. Passenger airbag optional or standard on higher trims.

Seatbelts:

3-point inertia reel seatbelts with pretensioners (driver and front passenger).

💡 Technology Features

Infotainment

Audio System:

Factory AM/FM stereo with cassette player. Optional CD player. Speaker configurations vary by trim.

Climate Control:

Manual or automatic climate control systems depending on trim level.

Driver Assistance

ABS System:

Anti-lock Braking System provides enhanced braking control during emergency stops.

Four Wheel Steering:

Active Four Wheel Steering (4WS) enhances maneuverability at low speeds and stability at high speeds.

Connectivity

OBD Port:

OBD-I (On-Board Diagnostics, First Generation) diagnostic connector, typically located under the dashboard or in the engine bay. Requires specific Mitsubsihi diagnostic tools or breakout boxes for detailed readings.

🔧 Maintenance

Service Intervals

Oil Change Interval:

Every 3,750 miles (6,000 km) or 6 months, whichever comes first (using quality synthetic or mineral oil).

Air Filter Replacement Interval:

Every 15,000 miles (24,000 km) or 12 months.

Fuel Filter Replacement Interval:

Every 30,000 miles (48,000 km) or 24 months.

Cabin Air Filter Replacement Interval:

Not standard on all trims, if equipped, every 15,000 miles (24,000 km) or 12 months.

Coolant Flush Interval:

Every 30,000 miles (48,000 km) or 24 months.

Fluid Specifications

Engine Oil Spec:

API SG or SH, SAE 5W-30 or 10W-30 (check owner's manual for exact recommendation based on climate).

Engine Oil Capacity 4G63:

Approx. 4.5 quarts (4.3 liters) with filter change.

Engine Oil Capacity V6:

Approx. 5.0-5.3 quarts (4.7-5.0 liters) with filter change.

Brake Fluid Spec:

DOT 3 or DOT 4.

Power Steering Fluid Spec:

Genuine Mitsubishi Power Steering Fluid or Dexron II/III ATF.

Known Issues

Timing Belt Failure:

Critical failure point on 4G63 engines if not replaced at recommended intervals. Causes severe engine damage (bent valves, piston damage).

Oil Leaks:

Common valve cover gasket and oil pan gasket leaks due to age and material degradation.

Suspension Wear:

Worn control arm bushings, ball joints, and tie rod ends can lead to clunking noises and poor handling.

Automatic Transmission Issues:

Some models may experience rough shifting or slipping if fluid and filter are not regularly maintained.

A/C System Failures:

Leaks in the A/C system (hoses, seals) are common with age, leading to loss of refrigerant.

Oxygen Sensor Failure:

Can lead to poor fuel economy and increased emissions.

Interior Electronics:

Power window regulators, door lock actuators, and instrument cluster illumination can fail over time.

📚 Vehicle History

Brand Heritage

Mitsubishi History:

Mitsubishi Motors Corporation, a Japanese multinational automotive manufacturer, has a history dating back to the early 20th century, known for engineering innovation and robust vehicles.

Model Evolution

Galant Generations:

The 1995 Galant is part of the 7th generation (1993-1998), which saw a significant styling update and the introduction of the performance-oriented VR-4 AWD model to North America, featuring the iconic 4G63 turbo engine.

Production

Production Location:

Primarily manufactured in Japan (e.g., Mizushima Plant).

Production Years:

7th Generation: 1993-1998 (North American Market focus for 1995 model year).

🏆 Awards & Recognition

Recognitions

Car And Driver 10Best:

The 1992-1994 Galant models were well-regarded, and the subsequent 1995 model continued this positive reception, though it didn't repeat '10 Best' status specifically for that year, it was a strong contender.

Vr4 Performance Reputation:

The Galant VR-4 was often praised for its performance capabilities, particularly its AWD system and turbocharged engine, making it a popular choice for enthusiasts and a strong competitor in its class.