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1995 Renault R19 Service and Repair Manual

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🏷️ Basic Information Identification Make: Renault Model: R19 Year: 1995 Codes Chassis Codes: Type 105, Type 106, Type 107, Type 108, Type 109, Type 110, Type 111, Type 112, Type 113, Type 114, Type 115, Type 116, Type 117, Type 118, Type 119, Type 120, Type 121, Type 122, Type 127 Engine Codes: E7F, F3N, F3P, F7P, K4M (later revisions), D56, D72, D7F (diesel) 👋 Introduction Market Position Segment: Compact family car (C-segment) Positioning: A practical, reliable, and comfortable European family car, competing with models like the Ford Escort, Volkswagen Golf, and Opel Astra. Competitive Analysis Competitors 1995: Ford Escort Mk V/VI, Volkswagen Golf Mk III, Opel Astra F, Peugeot 306, Fiat Tipo Key Features Design: Modern European styling for its era, known for good aerodynamics and comfortable interior packaging. Engine Options: Wide range of petrol and diesel engines, including efficient 1.4L and 1.6L petrol, torquey 1.9L diesel, and performance-oriented 1.8L 16v engines. Safety Evolution: Introduction of ABS and driver airbags in higher trims for 1995 models, reflecting evolving safety standards. 📋 Manual Details Coverage Areas Body Styles: 3-door Hatchback, 5-door Hatchback, 4-door Saloon (Chamade), 5-door Estate (Estate/Break) Trim Levels: TS, GTS, TSE, GTX, GTD, TD, RT, RXE, RN, RL, RSI, 16V Page Count Estimated Pages: ~800-1200 (typical for comprehensive factory manuals) Manual Type Type: Factory Service Manual / Workshop Manual Language Language: English (likely translated from French original) Format Format: Printed book (original factory format), potentially available as PDF 📖 Manual Coverage Systems Covered Powertrain: Engine mechanical (all variants), fuel system (injection and carburetion), ignition system, exhaust system, engine cooling system, lubrication system, diesel injection systems Transmission: Manual transmission (JC5, JB3), Automatic transmission (AD4, DP0), clutch operation, drive shafts, differentials Chassis: Suspension (front MacPherson, rear torsion beam/independent), steering system (rack and pinion, power steering), brakes (front discs, rear drums/discs, ABS), wheels and tires Electrical: Engine control units (ECU), lighting systems, instrumentation, power windows, central locking, audio systems, fuse box layouts, wiring diagrams for all circuits Body: Body construction, interior trim, exterior trim, doors, windows, bumpers, seats, heating and ventilation (HVAC), air conditioning (if fitted) Procedures Included Maintenance: Scheduled maintenance (oil changes, filter replacements, spark plugs, timing belts, coolant flushes), fluid level checks and top-ups, lubrication points Diagnostics: Troubleshooting guides, fault code identification (OBD I relevant), symptom-based diagnostics, electrical system diagnostics Repair: Engine overhaul, transmission overhaul, brake system overhaul, suspension component replacement, steering component replacement, electrical component repair, body panel repair Installation: Component replacement (alternator, starter, radiators, pumps), accessory installation (headlights, radios), body panel replacement Technical Depth Depth: Comprehensive from basic maintenance to complete engine and transmission rebuilds, including torque specifications, clearances, and diagnostic procedures. 📊 Manual Specifications File Format Format Quality: If PDF, high-resolution scans with searchable text are ideal. Original print quality is typically professional OEM standard. Print Quality Print Standard: OEM quality with clear diagrams, schematics, and text. Binding Type Binding: Original: Perfect bound or spiral bound for ease of use in a workshop. Digital: PDF. Paper Type Paper Quality: Original: Durable, often glossy paper for diagrams. Digital: N/A. ⚙️ Engine Specifications Primary Engine Engine Variant: 1.6L 8v (E7F/F3N) Displacement Cc: 1598 Bore X Stroke Mm: 79.5 x 80.5 Compression Ratio: 9.2:1 (approximate, varies by variant) Horsepower Ps: 90 PS (66 kW) at 5500 rpm (approximate for 1.6i) Torque Nm: 13.3 kgm (130 Nm) at 3000 rpm (approximate for 1.6i) Performance Top Speed Kph: ~180 km/h (for 1.6i) Acceleration 0 100 Kph Sec: ~11.5 seconds (for 1.6i) Fuel System Fuel Type: Unleaded Petrol (RON 95 recommended), Diesel Injection System Petrol: Multi-point Electronic Fuel Injection (MPI) on most 1995 models Injection System Diesel: Indirect Injection (IDI) or Direct Injection (DI) on turbo diesel variants. Other Engines Engine Range Summary: 1.4L (60-70hp), 1.6L (70-90hp), 1.7L Diesel (57hp), 1.9L Diesel/Turbo Diesel (65-90hp), 1.8L 16v (130-135hp RSI/16V variants) 🔧 Transmission Standard Type: 5-speed Manual (JC5 or JB3 gearbox) Optional Type: 3 or 4-speed Automatic (AD4 or DP0) Features Gear Ratios: Specific gear ratios provided for each gearbox and engine combination within the manual. Fluid Type Manual: Renault Gear Oil GL-4 SAE 75W-80 or equivalent Fluid Type Automatic: ATF Dextron III or equivalent 📐 Dimensions Exterior Length Mm: Saloon: ~4215 mm; Hatchback: ~4030 mm; Estate: ~4215 mm Width Mm: ~1700 mm Height Mm: ~1420 mm (Hatchback), ~1425 mm (Saloon/Estate) Interior Wheelbase Mm: ~2600 mm Cargo Boot Capacity Litres: Hatchback: ~340L (expandable); Saloon: ~520L; Estate: ~490L (expandable) Weights Kerb Weight Kg: ~950-1150 kg (depending on model and engine) Gross Vehicle Weight Kg: ~1450-1600 kg (depending on model) 🛡️ Safety Features Ratings Euro Ncap Rating: Not tested under current Euro NCAP protocols. Older era safety standards apply. Active Features ABS: Optional on many models, standard on higher trims (e.g., RT, RXE). Traction Control: Rarely fitted on R19 models of this era. Passive Features Airbags: Driver airbag standard on higher trims, passenger airbag optional on...
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Stichworte: 1995 Car R19 Renault
1995 Renault R19 Service and Repair Manual
🏷️ Basic Information
Identification
Make:
Renault
Model:
R19
Year:
1995
Codes
Chassis Codes:
Type 105, Type 106, Type 107, Type 108, Type 109, Type 110, Type 111, Type 112, Type 113, Type 114, Type 115, Type 116, Type 117, Type 118, Type 119, Type 120, Type 121, Type 122, Type 127
Engine Codes:
E7F, F3N, F3P, F7P, K4M (later revisions), D56, D72, D7F (diesel)
👋 Introduction
Market Position
Segment:
Compact family car (C-segment)
Positioning:
A practical, reliable, and comfortable European family car, competing with models like the Ford Escort, Volkswagen Golf, and Opel Astra.
Competitive Analysis
Competitors 1995:
Ford Escort Mk V/VI, Volkswagen Golf Mk III, Opel Astra F, Peugeot 306, Fiat Tipo
Key Features
Design:
Modern European styling for its era, known for good aerodynamics and comfortable interior packaging.
Engine Options:
Wide range of petrol and diesel engines, including efficient 1.4L and 1.6L petrol, torquey 1.9L diesel, and performance-oriented 1.8L 16v engines.
Safety Evolution:
Introduction of ABS and driver airbags in higher trims for 1995 models, reflecting evolving safety standards.
📋 Manual Details
Coverage Areas
Body Styles:
3-door Hatchback, 5-door Hatchback, 4-door Saloon (Chamade), 5-door Estate (Estate/Break)
Trim Levels:
TS, GTS, TSE, GTX, GTD, TD, RT, RXE, RN, RL, RSI, 16V
Page Count
Estimated Pages:
~800-1200 (typical for comprehensive factory manuals)
Manual Type
Type:
Factory Service Manual / Workshop Manual
Language
Language:
English (likely translated from French original)
Format
Format:
Printed book (original factory format), potentially available as PDF
📖 Manual Coverage
Systems Covered
Powertrain:
Engine mechanical (all variants), fuel system (injection and carburetion), ignition system, exhaust system, engine cooling system, lubrication system, diesel injection systems
Transmission:
Manual transmission (JC5, JB3), Automatic transmission (AD4, DP0), clutch operation, drive shafts, differentials
Chassis:
Suspension (front MacPherson, rear torsion beam/independent), steering system (rack and pinion, power steering), brakes (front discs, rear drums/discs, ABS), wheels and tires
Electrical:
Engine control units (ECU), lighting systems, instrumentation, power windows, central locking, audio systems, fuse box layouts, wiring diagrams for all circuits
Body:
Body construction, interior trim, exterior trim, doors, windows, bumpers, seats, heating and ventilation (HVAC), air conditioning (if fitted)
Procedures Included
Maintenance:
Scheduled maintenance (oil changes, filter replacements, spark plugs, timing belts, coolant flushes), fluid level checks and top-ups, lubrication points
Diagnostics:
Troubleshooting guides, fault code identification (OBD I relevant), symptom-based diagnostics, electrical system diagnostics
Repair:
Engine overhaul, transmission overhaul, brake system overhaul, suspension component replacement, steering component replacement, electrical component repair, body panel repair
Installation:
Component replacement (alternator, starter, radiators, pumps), accessory installation (headlights, radios), body panel replacement
Technical Depth
Depth:
Comprehensive from basic maintenance to complete engine and transmission rebuilds, including torque specifications, clearances, and diagnostic procedures.
📊 Manual Specifications
File Format
Format Quality:
If PDF, high-resolution scans with searchable text are ideal. Original print quality is typically professional OEM standard.
Print Quality
Print Standard:
OEM quality with clear diagrams, schematics, and text.
Binding Type
Binding:
Original: Perfect bound or spiral bound for ease of use in a workshop. Digital: PDF.
Paper Type
Paper Quality:
Original: Durable, often glossy paper for diagrams. Digital: N/A.
⚙️ Engine Specifications
Primary Engine
Engine Variant:
1.6L 8v (E7F/F3N)
Displacement Cc:
1598
Bore X Stroke Mm:
79.5 x 80.5
Compression Ratio:
9.2:1 (approximate, varies by variant)
Horsepower Ps:
90 PS (66 kW) at 5500 rpm (approximate for 1.6i)
Torque Nm:
13.3 kgm (130 Nm) at 3000 rpm (approximate for 1.6i)
Performance
Top Speed Kph:
~180 km/h (for 1.6i)
Acceleration 0 100 Kph Sec:
~11.5 seconds (for 1.6i)
Fuel System
Fuel Type:
Unleaded Petrol (RON 95 recommended), Diesel
Injection System Petrol:
Multi-point Electronic Fuel Injection (MPI) on most 1995 models
Injection System Diesel:
Indirect Injection (IDI) or Direct Injection (DI) on turbo diesel variants.
Other Engines
Engine Range Summary:
1.4L (60-70hp), 1.6L (70-90hp), 1.7L Diesel (57hp), 1.9L Diesel/Turbo Diesel (65-90hp), 1.8L 16v (130-135hp RSI/16V variants)
🔧 Transmission
Standard
Type:
5-speed Manual (JC5 or JB3 gearbox)
Optional
Type:
3 or 4-speed Automatic (AD4 or DP0)
Features
Gear Ratios:
Specific gear ratios provided for each gearbox and engine combination within the manual.
Fluid Type Manual:
Renault Gear Oil GL-4 SAE 75W-80 or equivalent
Fluid Type Automatic:
ATF Dextron III or equivalent
📐 Dimensions
Exterior
Length Mm:
Saloon: ~4215 mm; Hatchback: ~4030 mm; Estate: ~4215 mm
Width Mm:
~1700 mm
Height Mm:
~1420 mm (Hatchback), ~1425 mm (Saloon/Estate)
Interior
Wheelbase Mm:
~2600 mm
Cargo
Boot Capacity Litres:
Hatchback: ~340L (expandable); Saloon: ~520L; Estate: ~490L (expandable)
Weights
Kerb Weight Kg:
~950-1150 kg (depending on model and engine)
Gross Vehicle Weight Kg:
~1450-1600 kg (depending on model)
🛡️ Safety Features
Ratings
Euro Ncap Rating:
Not tested under current Euro NCAP protocols. Older era safety standards apply.
Active Features
ABS:
Optional on many models, standard on higher trims (e.g., RT, RXE).
Traction Control:
Rarely fitted on R19 models of this era.
Passive Features
Airbags:
Driver airbag standard on higher trims, passenger airbag optional on later models or not available.
Seatbelts:
Front and rear seatbelts, pre-tensioners may be present on front belts on later models.
Child Seat Anchors:
ISOFIX not standard for this era. Belted child seats are the primary method.
💡 Technology Features
Infotainment
Audio System:
Factory fitted radio/cassette players, often with basic speaker configurations. Auxiliary inputs and CD changers were optional upgrades.
Display Type:
Analog gauges with basic LCD trip computer on some higher trims.
Driver Assistance
Cruise Control:
Optional on higher trim levels and larger engine variants.
Parking Sensors:
Not available for this model year.
Connectivity
Bluetooth:
Not available. Aftermarket solutions required.
Usb:
Not available. Aftermarket solutions required.
🔧 Maintenance
Service Intervals
Oil Change Km:
Every 10,000 - 15,000 km or 1 year, whichever comes first.
Timing Belt Replacement Km:
Every 60,000 - 80,000 km or 4-5 years (critical to follow, interference engine designs).
Spark Plug Replacement Km:
Every 30,000 - 40,000 km (depending on plug type).
Coolant Replacement Years:
Every 2-3 years.
Fluid Specifications
Engine Oil Type:
API SG/SH or ACEA A2/A3 SAE 10W-40 or 15W-40 (check manual for specific engine variants). Fully synthetic 5W-40 is also suitable.
Coolant Type:
Ethylene glycol based antifreeze, typically purple or red colour (long-life). Mix 50/50 with distilled water.
Brake Fluid Type:
DOT 3 or DOT 4
Power Steering Fluid Type:
Renault PSF Class 4 or equivalent mineral oil.
Known Issues
Electrical:
Minor electrical gremlins, particularly with central locking, window regulators, and dashboard warning lights. Earthing points can corrode.
Engine:
Timing belt failure (if not replaced on schedule), potential for head gasket leaks on older engines, carburetor issues on carbureted models.
Suspension Steering:
Wear in front wishbone bushes, rear torsion beam bearings, and ball joints. Power steering pump leaks can occur.
Rust:
Common areas include wheel arches, sills, and around the rear suspension mounts, especially in areas with road salt.
📚 Vehicle History
Brand Heritage
Manufacturer Origin:
France
Brand Legacy:
Renault has a long history of producing robust and practical family cars, known for comfort and innovative design.
Model Evolution
Generation Period:
1988-1997
Facelifts:
Facelifted in 1992 with updated styling, improved interior, and revised engine options.
Platform Basis:
Based on a platform shared with other Renault models of the era, emphasizing front-wheel drive architecture.
Production
Manufacturing Locations:
Primarily France (Sandouville, Douai), but also built in Turkey, Slovenia, and Colombia.
Total Production Units:
Over 1.6 million units produced worldwide.
🏆 Awards & Recognition
Recognitions
Industry Awards:
While no specific major awards are widely cited for the R19 itself, it was a strong performer in its segment for sales and practicality in Europe.
Ratings
Reliability Perception:
Generally considered reliable when properly maintained. Older models can exhibit age-related issues.
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