🏷️ Basic Information Identification Make: Dodge Model: Ram Model Line: 1500, 2500, 3500 Year: 1996-1997 Codes Chassis Code: Second Generation Ram (BR/BE) 👋 Introduction Market Position Vehicle Segment: Full-size pickup truck. Key Selling Points: Renowned for robust construction, powerful engine options (especially the Cummins diesel), and significant towing/hauling capability. Competitive Analysis Key Competitors: Ford F-Series, Chevrolet/GMC C/K Series. Key Features Cab Configurations: Regular Cab, Club Cab (extended cab). Bed Lengths: Short Bed (approx. 6.5 ft), Long Bed (approx. 8 ft). Drive Configurations: Two-wheel drive (2WD), Four-wheel drive (4WD). 📋 Manual Details Coverage Areas Manual Coverage Scope: Comprehensive repair, maintenance, and troubleshooting for all Dodge Ram 1500, 2500, and 3500 models from 1996-1997. Page Count Estimated Page Count: Approximately 1500-2000 pages (typical for comprehensive service manuals of this era). Manual Type Manual Classification: Factory Service Manual / Repair Manual Language Language: English Format Digital Format: Instant Download (PDF) 📖 Manual Coverage Systems Covered Engine Mechanical: Detailed diagnostics, repair procedures, and specifications for all engine variants including V8 Magnum (5.2L, 5.9L) and Cummins Turbo Diesel (5.9L). Engine Performance: Ignition system, fuel injection system (MPI), cooling system, lubrication system, emission control systems. Transmission Manual: Repair, overhaul, and troubleshooting for manual transmissions (e.g., NV4500 5-speed for HD models, NV3500 5-speed for light duty). Transmission Automatic: Repair, overhaul, and troubleshooting for automatic transmissions (e.g., A500/42RE, A518/46RE, A727/37RH for diesel). Drivetrain: Front and rear axle assemblies, differential service, driveshaft and U-joint repair, 4WD system (transfer case) diagnostics and repair. Suspension: Front and rear suspension systems (independent front suspension on 1500, solid front axle on 2500/3500), component replacement, alignment specifications. Steering: Power steering system diagnostics, pump and steering gear repair, linkage components. Brakes: Front and rear brake systems (disc/drum configurations), ABS diagnostics and repair, brake fluid specifications. Electrical System: Complete wiring diagrams, charging system (alternator, battery), starting system, lighting, instrument cluster, power accessories. Body And Frame: Body panel repair, interior trim removal and installation, door and window mechanisms, chassis component service. Procedures Included Routine Maintenance: Oil changes, filter replacements, fluid checks and changes, belt and hose inspections and replacement, spark plug replacement. Troubleshooting Guides: Systematic diagnostic procedures for common and uncommon drivability issues, electrical faults, and mechanical failures. Component Replacement: Step-by-step instructions for replacing major and minor components across all vehicle systems. Rebuilding Procedures: Detailed instructions for rebuilding major components like engines, transmissions, and differentials. Specifications Data: Torque specifications, clearances, fluid capacities, diagnostic trouble codes (DTCs), electrical resistance values, and more. Technical Depth Diagnostic Capabilities: Advanced diagnostic procedures, including pinpoint tests for electrical systems and scan tool usage (OBD-I/OBD-II transition). Repair Complexity: Covers everything from basic roadside repairs to complete engine and transmission overhauls, suitable for both novice DIYers and professional mechanics. Special Tools: Identification and usage instructions for specialized tools required for specific repair procedures. 📊 Manual Specifications File Format Digital File Type: PDF Print Quality Digital Resolution: High-resolution, allowing for clear viewing of diagrams and text; printable. Binding Type Physical Manual Binding: N/A (Digital Download) Paper Type Physical Manual Paper: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine Engine 1500 Gas: 5.2L (318 cu in) Magnum V8 Engine 1500 2500 Gas: 5.9L (360 cu in) Magnum V8 Engine 2500 3500 Diesel: 5.9L (359 cu in) Cummins Turbo Diesel I6 Performance 5.2L Magnum Hp: Approx. 230 hp @ 4,000 rpm 5.2L Magnum Torque: Approx. 295 lb-ft @ 3,200 rpm 5.9L Magnum Hp: Approx. 245 hp @ 4,000 rpm 5.9L Magnum Torque: Approx. 335 lb-ft @ 3,200 rpm 5.9L Cummins Hp: Approx. 180-215 hp @ 2,500 rpm (depending on model/year variant) 5.9L Cummins Torque: Approx. 420-440 lb-ft @ 1,600 rpm (depending on model/year variant) Fuel System Gasoline Fuel Delivery: Multi-point fuel injection (MPI) Diesel Fuel Delivery: Direct injection with rotary injection pump (VE or P7100 variants exist in this period, P7100 preferred for HD). 🔧 Transmission Standard Transmission 1500 Std: 4-speed automatic (A500/42RE) Transmission 2500 3500 Std: 4-speed automatic (A518/46RE for gas, A727/37RH for diesel) Optional Transmission 1500 Opt: 5-speed manual (NV3500) Transmission 2500 3500 Opt: 5-speed manual (NV4500) Features Overdrive Gears: 4-speed automatics feature overdrive (4th gear). 📐 Dimensions Exterior Wheelbase Std Cab Short Bed: 134.0 inches Wheelbase Std Cab Long Bed: 155.2 inches Wheelbase Club Cab Short Bed: 143.2 inches Wheelbase Club Cab Long Bed: 164.3 inches Cargo Bed Length Short: Approx. 78.7 inches Bed Length Long: Approx. 98.7 inches Weights Gvwr 1500: Typically 6,300 - 6,500 lbs Gvwr 2500: Typically 7,700 - 8,700 lbs Gvwr 3500: Typically 9,000 - 10,000 lbs (often with dual rear wheels option) 🛡️ Safety Features Ratings NHTSA Frontal Impact Driver 1996: N/A (Tests not performed in the same format as today) IIHS Frontal Offset 1996: Acceptable (IIHS testing reports for this era indicate this rating for the Ram). Active Features ABS: Anti-lock Braking System (ABS) typically standard on 2500/3500, optional on 1500. Passive Features Airbags: Driver side airbag standard....
Renowned for robust construction, powerful engine options (especially the Cummins diesel), and significant towing/hauling capability.
Competitive Analysis
Key Competitors:
Ford F-Series, Chevrolet/GMC C/K Series.
Key Features
Cab Configurations:
Regular Cab, Club Cab (extended cab).
Bed Lengths:
Short Bed (approx. 6.5 ft), Long Bed (approx. 8 ft).
Drive Configurations:
Two-wheel drive (2WD), Four-wheel drive (4WD).
📋 Manual Details
Coverage Areas
Manual Coverage Scope:
Comprehensive repair, maintenance, and troubleshooting for all Dodge Ram 1500, 2500, and 3500 models from 1996-1997.
Page Count
Estimated Page Count:
Approximately 1500-2000 pages (typical for comprehensive service manuals of this era).
Manual Type
Manual Classification:
Factory Service Manual / Repair Manual
Language
Language:
English
Format
Digital Format:
Instant Download (PDF)
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Detailed diagnostics, repair procedures, and specifications for all engine variants including V8 Magnum (5.2L, 5.9L) and Cummins Turbo Diesel (5.9L).
Engine Performance:
Ignition system, fuel injection system (MPI), cooling system, lubrication system, emission control systems.
Transmission Manual:
Repair, overhaul, and troubleshooting for manual transmissions (e.g., NV4500 5-speed for HD models, NV3500 5-speed for light duty).
Transmission Automatic:
Repair, overhaul, and troubleshooting for automatic transmissions (e.g., A500/42RE, A518/46RE, A727/37RH for diesel).
Drivetrain:
Front and rear axle assemblies, differential service, driveshaft and U-joint repair, 4WD system (transfer case) diagnostics and repair.
Suspension:
Front and rear suspension systems (independent front suspension on 1500, solid front axle on 2500/3500), component replacement, alignment specifications.
Steering:
Power steering system diagnostics, pump and steering gear repair, linkage components.
Brakes:
Front and rear brake systems (disc/drum configurations), ABS diagnostics and repair, brake fluid specifications.
Electrical System:
Complete wiring diagrams, charging system (alternator, battery), starting system, lighting, instrument cluster, power accessories.
Body And Frame:
Body panel repair, interior trim removal and installation, door and window mechanisms, chassis component service.
Procedures Included
Routine Maintenance:
Oil changes, filter replacements, fluid checks and changes, belt and hose inspections and replacement, spark plug replacement.
Troubleshooting Guides:
Systematic diagnostic procedures for common and uncommon drivability issues, electrical faults, and mechanical failures.
Component Replacement:
Step-by-step instructions for replacing major and minor components across all vehicle systems.
Rebuilding Procedures:
Detailed instructions for rebuilding major components like engines, transmissions, and differentials.
Specifications Data:
Torque specifications, clearances, fluid capacities, diagnostic trouble codes (DTCs), electrical resistance values, and more.
Technical Depth
Diagnostic Capabilities:
Advanced diagnostic procedures, including pinpoint tests for electrical systems and scan tool usage (OBD-I/OBD-II transition).
Repair Complexity:
Covers everything from basic roadside repairs to complete engine and transmission overhauls, suitable for both novice DIYers and professional mechanics.
Special Tools:
Identification and usage instructions for specialized tools required for specific repair procedures.
📊 Manual Specifications
File Format
Digital File Type:
PDF
Print Quality
Digital Resolution:
High-resolution, allowing for clear viewing of diagrams and text; printable.
Binding Type
Physical Manual Binding:
N/A (Digital Download)
Paper Type
Physical Manual Paper:
N/A (Digital Download)
⚙️ Engine Specifications
Primary Engine
Engine 1500 Gas:
5.2L (318 cu in) Magnum V8
Engine 1500 2500 Gas:
5.9L (360 cu in) Magnum V8
Engine 2500 3500 Diesel:
5.9L (359 cu in) Cummins Turbo Diesel I6
Performance
5.2L Magnum Hp:
Approx. 230 hp @ 4,000 rpm
5.2L Magnum Torque:
Approx. 295 lb-ft @ 3,200 rpm
5.9L Magnum Hp:
Approx. 245 hp @ 4,000 rpm
5.9L Magnum Torque:
Approx. 335 lb-ft @ 3,200 rpm
5.9L Cummins Hp:
Approx. 180-215 hp @ 2,500 rpm (depending on model/year variant)
5.9L Cummins Torque:
Approx. 420-440 lb-ft @ 1,600 rpm (depending on model/year variant)
Fuel System
Gasoline Fuel Delivery:
Multi-point fuel injection (MPI)
Diesel Fuel Delivery:
Direct injection with rotary injection pump (VE or P7100 variants exist in this period, P7100 preferred for HD).
🔧 Transmission
Standard
Transmission 1500 Std:
4-speed automatic (A500/42RE)
Transmission 2500 3500 Std:
4-speed automatic (A518/46RE for gas, A727/37RH for diesel)
Optional
Transmission 1500 Opt:
5-speed manual (NV3500)
Transmission 2500 3500 Opt:
5-speed manual (NV4500)
Features
Overdrive Gears:
4-speed automatics feature overdrive (4th gear).
📐 Dimensions
Exterior
Wheelbase Std Cab Short Bed:
134.0 inches
Wheelbase Std Cab Long Bed:
155.2 inches
Wheelbase Club Cab Short Bed:
143.2 inches
Wheelbase Club Cab Long Bed:
164.3 inches
Cargo
Bed Length Short:
Approx. 78.7 inches
Bed Length Long:
Approx. 98.7 inches
Weights
Gvwr 1500:
Typically 6,300 - 6,500 lbs
Gvwr 2500:
Typically 7,700 - 8,700 lbs
Gvwr 3500:
Typically 9,000 - 10,000 lbs (often with dual rear wheels option)
🛡️ Safety Features
Ratings
NHTSA Frontal Impact Driver 1996:
N/A (Tests not performed in the same format as today)
IIHS Frontal Offset 1996:
Acceptable (IIHS testing reports for this era indicate this rating for the Ram).
Active Features
ABS:
Anti-lock Braking System (ABS) typically standard on 2500/3500, optional on 1500.
Passive Features
Airbags:
Driver side airbag standard.
💡 Technology Features
Infotainment
Infotainment System:
Basic AM/FM radio with cassette player. Optional CD player. Analog gauges and controls.
Driver Assistance
Cruise Control:
Optional, typically found on higher trim levels.
Connectivity
Connectivity Features:
None beyond basic radio functionality. No Bluetooth or USB connectivity.
🔧 Maintenance
Service Intervals
Oil Change Interval Gas:
Every 3,000 - 5,000 miles or 3-6 months (refer to manual for specific severe/normal use).
Oil Change Interval Diesel:
Every 5,000 - 7,500 miles or 6 months for Cummins Turbo Diesel (consult manual for synthetic oil intervals).
Coolant Flush Interval:
Every 30,000 - 50,000 miles or 2-3 years.
Transmission Fluid Change Interval Auto:
Every 30,000 - 60,000 miles depending on usage.
Fluid Specifications
Engine Oil Gas:
API SG, SH, SJ rated, SAE 10W-30 or 10W-40 recommended (refer to manual for exact spec).
Engine Oil Diesel:
API CG-4, CH-4 rated, SAE 15W-40 recommended (heavy-duty diesel oil).
Coolant:
Ethylene glycol based, Mopar OAT (Organic Additive Technology) or equivalent.
Transmission Fluid Auto:
ATF+3 (Chrysler's proprietary fluid) or equivalent. Check manual for specific type.
Transmission Fluid Manual Nv3500:
GL-3 or GL-4 75W-90 synthetic gear oil (check manual for precise specification).
Transmission Fluid Manual Nv4500:
GL-3 or GL-4 75W-90 synthetic gear oil (check manual for precise specification).
Lift pump failure, injector line leaks, injection pump (VE vs. P7100 differences, P7100 generally more robust), potential for dropped valve seats (early 24-valve engines, less common in 180-215hp 12-valve).
Common Issues Transmission:
Overdrive clutch failure in automatic transmissions, wear in manual transmission synchronizers (NV3500).
Common Issues Suspension:
Ball joint wear (especially on 1500 IFS), front suspension bushings, track bar wear on 4WD models.
Common Issues Electrical:
Instrument cluster voltage regulator failure, blower motor resistor failure, wiring harness chafing.
📚 Vehicle History
Brand Heritage
Dodge Truck Legacy:
Dodge has a long history of producing durable and capable trucks, with the Ram nameplate representing their full-size pickup line since the 1981 model year.
Model Evolution
Second Generation Ram Intro:
The second generation Ram (BR/BE) was introduced for the 1994 model year, marking a significant redesign with a more aerodynamic and aggressive styling. The 1996-1997 models fall within this generation's early to mid-cycle updates.
Production
Manufacturing Location:
Primarily Warren Truck Assembly Plant, Warren, Michigan, USA.
🏆 Awards & Recognition
Recognitions
Motor Trend Truck Of The Year:
While not specific to 1996-1997, the second generation Ram platform received MotorTrend's Truck of the Year award for 1994, highlighting its significant redesign and capabilities.
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