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1996-2001 Colt Lancer Service Repair Manual

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🏷️ Basic Information Identification Make: Mitsubishi Model: Colt Lancer Model Variant: Lancer Super Codes Platform Code: CJ/CK/CM 👋 Introduction Market Position Segment: Compact Sedan/Hatchback Competitive Analysis Key Competitors: Honda Civic, Toyota Corolla, Nissan Sentra, Ford Escort Key Features Appeal: Reliability, fuel efficiency, value for money Trim Levels: GL, GLS, ES, GSR (sport variant), Ralliart (performance variant - less common in this generation) 📋 Manual Details Coverage Areas Vehicle Generations: Sixth Generation (1996-2001) Page Count Estimated Pages: 1500+ Manual Type Type: Factory Service Manual / Repair Manual Language Language: English Format Format: Digital Download (PDF) 📖 Manual Coverage Systems Covered Engine Mechanical: Yes (all variants) Engine Management: Yes (ECU, sensors, fuel injection, ignition) Transmission Manual: Yes Transmission Automatic: Yes Drivetrain AWD: Yes (if applicable to specific trims) Suspension Front: Yes (MacPherson Strut) Suspension Rear: Yes (Multi-link or Torsion Beam) Brakes Front: Yes (Disc) Brakes Rear: Yes (Disc or Drum) Steering: Yes (Power and Manual) Electrical System: Yes (Charging, Starting, Lighting, Accessories) Body And Interior: Yes (Body panels, seats, trim) HVAC: Yes Body Control Module: Yes (where applicable) Airbags: Yes Procedures Included Routine Maintenance: Yes (Oil changes, filter replacements, fluid checks) Troubleshooting: Yes (Diagnostic charts, symptom analysis) Engine Rebuild: Yes (Disassembly, inspection, assembly) Transmission Overhaul: Yes Brake System Repair: Yes (Pads, rotors, lines, calipers) Suspension Component Replacement: Yes (Shocks, struts, bushings, ball joints) Electrical Component Testing: Yes (Wiring diagrams, component testing) Exhaust System Repair: Yes Cooling System Service: Yes (Radiator, water pump, thermostat) Fuel System Service: Yes (Injectors, pump, lines) Body Panel Replacement: Yes Interior Trim Removal: Yes Technical Depth Depth: Comprehensive (from basic maintenance to full engine/transmission overhaul) 📊 Manual Specifications File Format File Type: PDF Searchability: Searchable text Print Quality Clarity: High-resolution diagrams and text Binding Type Binding: N/A (Digital Download) Paper Type Paper: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine Engine Code 1: 4G92 (1.6L SOHC MPI) Displacement 1: 1.6 Liters (1597 cc) Horsepower 1: 103 hp @ 6000 rpm (approx.) Torque 1: 93 lb-ft @ 4500 rpm (approx.) Engine Code 2: 4G93 (1.8L SOHC MPI) Displacement 2: 1.8 Liters (1834 cc) Horsepower 2: 111 hp @ 5500 rpm (approx.) Torque 2: 117 lb-ft @ 4000 rpm (approx.) Engine Code 3: 4G93T (1.8L DOHC Turbocharged - GSR models) Displacement 3: 1.8 Liters (1834 cc) Horsepower 3: 145-170 hp @ 6000 rpm (approx., depending on market/tune) Torque 3: 155-177 lb-ft @ 3000 rpm (approx.) Fuel System Fuel Delivery: Electronic Multi-Point Fuel Injection (MPI) Fuel Type: Unleaded Gasoline Engine Layout Configuration: Inline 4-Cylinder Position: Transverse Valvetrain: SOHC or DOHC (16 valves) 🔧 Transmission Standard Type 1: 5-Speed Manual Optional Type 2: 4-Speed Automatic (INVECS-II) Features AWD Option: Available on certain performance or sedan trims 📐 Dimensions Exterior Length: Approximately 4300-4420 mm (depending on body style) Width: Approximately 1690-1740 mm Height: Approximately 1380-1420 mm Weights Curb Weight: Approximately 1050-1250 kg (depending on configuration) Gross Vehicle Weight Rating: Specified in manual (varies by model) Wheelbase Wheelbase: Approximately 2500 mm Wheels And Tires Bolt Pattern: 4x114.3 mm Tire Sizes: Commonly 185/65R14, 195/55R15, 205/50R16 (varies by trim) 🛡️ Safety Features Ratings NHTSA Frontal Impact: Not extensively rated by NHTSA for this specific model year in all markets, but generally considered adequate for its class. Active Features ABS: Available on higher trims, standard on some later models. Passive Features Airbags: Driver and passenger airbags standard on most later models within this range. Seatbelts: Front and rear seatbelts, pre-tensioners on front belts. Crumple Zones: Designed with front and rear crumple zones. 💡 Technology Features Infotainment Audio System: Factory AM/FM stereo with cassette player, optional CD player. Basic speaker configurations. Climate Control: Manual HVAC controls, optional automatic climate control on higher trims. Driver Assistance Cruise Control: Available on most trims. Connectivity Bluetooth: Not available from factory. Auxiliary Input: Not available from factory, often added via aftermarket adapters. 🔧 Maintenance Service Intervals Oil Change: Every 7,500 miles or 6 months (whichever comes first) Air Filter Replacement: Every 15,000 miles or 12 months Spark Plug Replacement: Every 30,000-60,000 miles (depending on plug type) Timing Belt Replacement: Every 60,000 miles or 4 years (critical for non-interference engines, but check specific engine specs) Fluid Specifications Engine Oil Type: API SG or SH, SAE 10W-30 or 10W-40 (refer to manual for specific viscosity based on temperature) Coolant Type: Ethylene Glycol based, pre-mixed or concentrate (e.g., Mitsubishi DiaQueen Super Long Life Coolant or equivalent green coolant) Transmission Fluid Manual: API GL-4, SAE 75W-90 or 80W-90 Gear Oil Transmission Fluid Automatic: Dexron II or III ATF (Automatic Transmission Fluid) Brake Fluid Type: DOT 3 or DOT 4 Known Issues Engine Performance: Occasional issues with crank angle sensors, idle air control valves, and spark plug wires. Suspension: Wear in ball joints, tie rod ends, and control arm bushings; potential for strut leaks. Electrical: Alternator failures, power window motor issues, corroded grounds. Exhaust: Rusting exhaust components...
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1996-2001 Colt Lancer Service Repair Manual
🏷️ Basic Information
Identification
Make:
Mitsubishi
Model:
Colt Lancer
Model Variant:
Lancer Super
Codes
Platform Code:
CJ/CK/CM
👋 Introduction
Market Position
Segment:
Compact Sedan/Hatchback
Competitive Analysis
Key Competitors:
Honda Civic, Toyota Corolla, Nissan Sentra, Ford Escort
Key Features
Appeal:
Reliability, fuel efficiency, value for money
Trim Levels:
GL, GLS, ES, GSR (sport variant), Ralliart (performance variant - less common in this generation)
📋 Manual Details
Coverage Areas
Vehicle Generations:
Sixth Generation (1996-2001)
Page Count
Estimated Pages:
1500+
Manual Type
Type:
Factory Service Manual / Repair Manual
Language
Language:
English
Format
Format:
Digital Download (PDF)
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Yes (all variants)
Engine Management:
Yes (ECU, sensors, fuel injection, ignition)
Transmission Manual:
Yes
Transmission Automatic:
Yes
Drivetrain AWD:
Yes (if applicable to specific trims)
Suspension Front:
Yes (MacPherson Strut)
Suspension Rear:
Yes (Multi-link or Torsion Beam)
Brakes Front:
Yes (Disc)
Brakes Rear:
Yes (Disc or Drum)
Steering:
Yes (Power and Manual)
Electrical System:
Yes (Charging, Starting, Lighting, Accessories)
Body And Interior:
Yes (Body panels, seats, trim)
HVAC:
Yes
Body Control Module:
Yes (where applicable)
Airbags:
Yes
Procedures Included
Routine Maintenance:
Yes (Oil changes, filter replacements, fluid checks)
Troubleshooting:
Yes (Diagnostic charts, symptom analysis)
Engine Rebuild:
Yes (Disassembly, inspection, assembly)
Transmission Overhaul:
Yes
Brake System Repair:
Yes (Pads, rotors, lines, calipers)
Suspension Component Replacement:
Yes (Shocks, struts, bushings, ball joints)
Electrical Component Testing:
Yes (Wiring diagrams, component testing)
Exhaust System Repair:
Yes
Cooling System Service:
Yes (Radiator, water pump, thermostat)
Fuel System Service:
Yes (Injectors, pump, lines)
Body Panel Replacement:
Yes
Interior Trim Removal:
Yes
Technical Depth
Depth:
Comprehensive (from basic maintenance to full engine/transmission overhaul)
📊 Manual Specifications
File Format
File Type:
PDF
Searchability:
Searchable text
Print Quality
Clarity:
High-resolution diagrams and text
Binding Type
Binding:
N/A (Digital Download)
Paper Type
Paper:
N/A (Digital Download)
⚙️ Engine Specifications
Primary Engine
Engine Code 1:
4G92 (1.6L SOHC MPI)
Displacement 1:
1.6 Liters (1597 cc)
Horsepower 1:
103 hp @ 6000 rpm (approx.)
Torque 1:
93 lb-ft @ 4500 rpm (approx.)
Engine Code 2:
4G93 (1.8L SOHC MPI)
Displacement 2:
1.8 Liters (1834 cc)
Horsepower 2:
111 hp @ 5500 rpm (approx.)
Torque 2:
117 lb-ft @ 4000 rpm (approx.)
Engine Code 3:
4G93T (1.8L DOHC Turbocharged - GSR models)
Displacement 3:
1.8 Liters (1834 cc)
Horsepower 3:
145-170 hp @ 6000 rpm (approx., depending on market/tune)
Torque 3:
155-177 lb-ft @ 3000 rpm (approx.)
Fuel System
Fuel Delivery:
Electronic Multi-Point Fuel Injection (MPI)
Fuel Type:
Unleaded Gasoline
Engine Layout
Configuration:
Inline 4-Cylinder
Position:
Transverse
Valvetrain:
SOHC or DOHC (16 valves)
🔧 Transmission
Standard
Type 1:
5-Speed Manual
Optional
Type 2:
4-Speed Automatic (INVECS-II)
Features
AWD Option:
Available on certain performance or sedan trims
📐 Dimensions
Exterior
Length:
Approximately 4300-4420 mm (depending on body style)
Width:
Approximately 1690-1740 mm
Height:
Approximately 1380-1420 mm
Weights
Curb Weight:
Approximately 1050-1250 kg (depending on configuration)
Gross Vehicle Weight Rating:
Specified in manual (varies by model)
Wheelbase
Wheelbase:
Approximately 2500 mm
Wheels And Tires
Bolt Pattern:
4x114.3 mm
Tire Sizes:
Commonly 185/65R14, 195/55R15, 205/50R16 (varies by trim)
🛡️ Safety Features
Ratings
NHTSA Frontal Impact:
Not extensively rated by NHTSA for this specific model year in all markets, but generally considered adequate for its class.
Active Features
ABS:
Available on higher trims, standard on some later models.
Passive Features
Airbags:
Driver and passenger airbags standard on most later models within this range.
Seatbelts:
Front and rear seatbelts, pre-tensioners on front belts.
Crumple Zones:
Designed with front and rear crumple zones.
💡 Technology Features
Infotainment
Audio System:
Factory AM/FM stereo with cassette player, optional CD player. Basic speaker configurations.
Climate Control:
Manual HVAC controls, optional automatic climate control on higher trims.
Driver Assistance
Cruise Control:
Available on most trims.
Connectivity
Bluetooth:
Not available from factory.
Auxiliary Input:
Not available from factory, often added via aftermarket adapters.
🔧 Maintenance
Service Intervals
Oil Change:
Every 7,500 miles or 6 months (whichever comes first)
Air Filter Replacement:
Every 15,000 miles or 12 months
Spark Plug Replacement:
Every 30,000-60,000 miles (depending on plug type)
Timing Belt Replacement:
Every 60,000 miles or 4 years (critical for non-interference engines, but check specific engine specs)
Fluid Specifications
Engine Oil Type:
API SG or SH, SAE 10W-30 or 10W-40 (refer to manual for specific viscosity based on temperature)
Coolant Type:
Ethylene Glycol based, pre-mixed or concentrate (e.g., Mitsubishi DiaQueen Super Long Life Coolant or equivalent green coolant)
Transmission Fluid Manual:
API GL-4, SAE 75W-90 or 80W-90 Gear Oil
Transmission Fluid Automatic:
Dexron II or III ATF (Automatic Transmission Fluid)
Brake Fluid Type:
DOT 3 or DOT 4
Known Issues
Engine Performance:
Occasional issues with crank angle sensors, idle air control valves, and spark plug wires.
Suspension:
Wear in ball joints, tie rod ends, and control arm bushings; potential for strut leaks.
Electrical:
Alternator failures, power window motor issues, corroded grounds.
Exhaust:
Rusting exhaust components over time, particularly in humid climates.
Transmission:
Automatic transmission shift quality can degrade; manual clutch wear.
📚 Vehicle History
Brand Heritage
Manufacturer:
Mitsubishi Motors Corporation
Model Evolution
Generation:
Sixth Generation (CJ/CK/CM), launched in 1995/1996 for the 1996 model year.
Design Language:
More rounded and aerodynamic styling compared to previous generations.
Production
Manufacturing Locations:
Japan (Mizushima Plant), also assembled in other countries via CKD kits.
Production Years For This Manual:
1996, 1997, 1998, 1999, 2000, 2001
🏆 Awards & Recognition
Recognitions
Car And Driver 10Best:
While not specifically for the 1996-2001 model year, Mitsubishi Lancers have historically been recognized for value and reliability.
Ratings
Consumer Reports:
Generally rated as average to good for reliability during its production run, with some models performing better than others.
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