1996-2001 Mitsubishi Colt Lancer Service Repair Manual
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🏷️ Basic Information Identification Make: Mitsubishi Model: Colt Lancer Model Generation Code: CB/CC/CD Codes Platform: Mitsubishi 'C' platform Chassis Codes: CB1, CB2, CB4, CB5, CD1, CD5, CD7 (depending on market and specific model) 👋 Introduction Market Position Vehicle Segment: Compact/Subcompact Sedan and Hatchback Competitive Analysis Key Competitors: Honda Civic, Toyota Corolla, Ford Escort, Nissan Sentra, Mazda 323 Key Features Vehicle Appeal: Reliability, fuel efficiency, affordable maintenance, practical design Manual Value User Benefit: Enables DIY repairs, troubleshooting, and proper maintenance, saving on labor costs and maximizing vehicle longevity. 📋 Manual Details Coverage Areas Model Years: 1996, 1997, 1998, 1999, 2000, 2001 Geographic Market: Global (specific variants may apply) Trim Levels Covered: GS, LS, ES, GTS, GL, GLX, and potentially base models (depending on specific manual edition). Page Count Estimated Pages: 1000+ Manual Type Type: Factory Service Manual / Workshop Manual Language Language: English Format Format: Digital Download (PDF) 📖 Manual Coverage Systems Covered Powertrain: Engine (all variants), Fuel System, Exhaust System, Transmission (Manual & Automatic) Chassis: Suspension (Front & Rear), Steering, Brakes (Front & Rear), Wheels & Tires Electrical: Ignition System, Charging System, Starting System, Lighting, Instruments, Audio System, ECUs, Wiring Diagrams Body: Body Panels, Interior Trim, Doors, Windows, Seats, HVAC (Heating, Ventilation, and Air Conditioning) Fuel System Details: Fuel pump operation, fuel injectors, fuel pressure regulator, fuel filter replacement. Exhaust System Details: Exhaust manifold, catalytic converter, mufflers, O2 sensor diagnosis and replacement. Air Conditioning System: Refrigerant types, component service (compressor, condenser, evaporator), leak detection, and charging procedures. Climate Control: Manual and automatic climate control systems, including heater core and A/C evaporator replacement. Procedures Included Maintenance: Scheduled Maintenance, Fluid Changes, Filter Replacements, Lubrication Repair: Engine Overhaul, Transmission Rebuild, Brake Service, Suspension Replacement, Electrical Component Repair Diagnostics: Troubleshooting Guides, Diagnostic Trouble Codes (DTCs), Component Testing Assembly Disassembly: Detailed step-by-step instructions for all major components Timing Belt Replacement: Detailed procedure including tensioner and pulley replacement, critical for interference engines. Brake System Overhaul: Disc brake pad and rotor replacement, drum brake shoe adjustment and replacement, brake caliper and cylinder service, brake fluid bleeding. Cylinder Head Removal Installation: Comprehensive guide for cylinder head gasket replacement and valve servicing. Technical Depth Depth: Comprehensive: From basic fluid checks to complete engine and transmission rebuilds, including electrical system diagnostics. Diagnostic Tools: Information on using basic diagnostic tools, multimeter usage for electrical troubleshooting. Torque Specifications: Precise torque values for all critical fasteners, essential for engine, transmission, and suspension work. Wiring Diagrams Quality: Detailed, color-coded wiring diagrams for all electrical systems, crucial for troubleshooting. 📊 Manual Specifications File Format File Type: Portable Document Format (PDF) Print Quality Searchability: Searchable text for quick information retrieval Image Resolution: High-resolution for clear diagrams and illustrations Binding Type Digital Format Features: Bookmark functionality, cross-referencing Paper Type Digital Accessibility: Accessible on multiple devices (computers, tablets, smartphones) ⚙️ Engine Specifications Primary Engine Engine Code Common: 4G13, 4G15, 4G92, 4G93 Engine Type: Inline-4 Cylinder, Naturally Aspirated (some turbocharged variants exist in certain markets) Performance Displacement Range: 1.3L (1300cc), 1.5L (1500cc), 1.6L (1600cc), 1.8L (1800cc) Horsepower Range: Approx. 75 hp to 140 hp (depending on engine and market) Torque Range: Approx. 105 Nm to 170 Nm (depending on engine and market) Fuel System Fuel Delivery: Multi-Point Fuel Injection (MPI) Engine Management Ignition Type: Electronic Ignition (Distributorless Ignition System - DIS on some models) ECU Information: Details on ECU (Engine Control Unit) identification, basic functions, and troubleshooting. 🔧 Transmission Standard Transmission Type Std: 5-Speed Manual Transmission Optional Transmission Type Opt: 4-Speed Automatic Transmission Features Drive Layout: Front-Wheel Drive (FWD) All Wheel Drive Availability: Available on select performance variants (e.g., Lancer Evolution precursors, though this manual might focus on standard models) 📐 Dimensions Exterior Body Styles: 4-Door Sedan, 5-Door Hatchback Wheelbase Approx: 2500 mm (98.4 inches) Length Approx: 4300-4450 mm (169.3-175.2 inches) depending on body style Weights Curb Weight Range: 1050 kg - 1250 kg (2315 lbs - 2755 lbs) 🛡️ Safety Features Ratings NHTSA Ratings General: Varies by market and specific test year; generally rated as acceptable for its class at the time. Active Features ABS Availability: Available on higher trims and optional. Passive Features Airbags Availability: Driver airbag standard on most models; passenger airbag optional or standard on later models. Seatbelts: 3-point seatbelts with pretensioners (front) 💡 Technology Features Infotainment Audio System: Factory AM/FM/Cassette or CD player, typically with basic speaker system. Aftermarket upgrades common. Driver Assistance Cruise Control: Available on higher trim levels. Connectivity Bluetooth Availability: Not available on factory systems of this era; aftermarket solutions required. 🔧 Maintenance Service Intervals Oil Change Interval: Every 5,000-7,500 miles (8,000-12,000 km) or 6-12 months, depending on driving conditions and oil type specified in the manual. Air Filter Replacement: Every 15,000-30,000 miles (24,000-48,000 km) or as needed based on inspection. Spark Plug Replacement: Every 30,000-60,000 miles (48,000-96,000 km) for standard plugs, longer for iridium/platinum plugs. Fluid Specifications Engine Oil Type...
Approx. 75 hp to 140 hp (depending on engine and market)
Torque Range:
Approx. 105 Nm to 170 Nm (depending on engine and market)
Fuel System
Fuel Delivery:
Multi-Point Fuel Injection (MPI)
Engine Management
Ignition Type:
Electronic Ignition (Distributorless Ignition System - DIS on some models)
ECU Information:
Details on ECU (Engine Control Unit) identification, basic functions, and troubleshooting.
🔧 Transmission
Standard
Transmission Type Std:
5-Speed Manual Transmission
Optional
Transmission Type Opt:
4-Speed Automatic Transmission
Features
Drive Layout:
Front-Wheel Drive (FWD)
All Wheel Drive Availability:
Available on select performance variants (e.g., Lancer Evolution precursors, though this manual might focus on standard models)
📐 Dimensions
Exterior
Body Styles:
4-Door Sedan, 5-Door Hatchback
Wheelbase Approx:
2500 mm (98.4 inches)
Length Approx:
4300-4450 mm (169.3-175.2 inches) depending on body style
Weights
Curb Weight Range:
1050 kg - 1250 kg (2315 lbs - 2755 lbs)
🛡️ Safety Features
Ratings
NHTSA Ratings General:
Varies by market and specific test year; generally rated as acceptable for its class at the time.
Active Features
ABS Availability:
Available on higher trims and optional.
Passive Features
Airbags Availability:
Driver airbag standard on most models; passenger airbag optional or standard on later models.
Seatbelts:
3-point seatbelts with pretensioners (front)
💡 Technology Features
Infotainment
Audio System:
Factory AM/FM/Cassette or CD player, typically with basic speaker system. Aftermarket upgrades common.
Driver Assistance
Cruise Control:
Available on higher trim levels.
Connectivity
Bluetooth Availability:
Not available on factory systems of this era; aftermarket solutions required.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 5,000-7,500 miles (8,000-12,000 km) or 6-12 months, depending on driving conditions and oil type specified in the manual.
Air Filter Replacement:
Every 15,000-30,000 miles (24,000-48,000 km) or as needed based on inspection.
Spark Plug Replacement:
Every 30,000-60,000 miles (48,000-96,000 km) for standard plugs, longer for iridium/platinum plugs.
Fluid Specifications
Engine Oil Type Common:
API SG or higher, SAE 10W-30 or 5W-30 (refer to manual for specific temperature ranges and exact specifications).
Coolant Type:
Ethylene glycol-based antifreeze, typically a 50/50 mix with distilled water. Specific Mitsubishi coolant type recommended.
Transmission Fluid Manual:
API GL-4, SAE 75W-90 or 75W-85 gear oil.
Transmission Fluid Automatic:
Dexron-III or equivalent ATF (Automatic Transmission Fluid).
Power Steering Fluid:
DEXRON-II/III ATF or specific power steering fluid as per manual.
Brake Fluid:
DOT 3 or DOT 4 brake fluid.
Known Issues
Common Wear Items:
Clutch wear (manual transmission), suspension bushings and ball joints, exhaust system corrosion, radiator and hoses.
Engine Specific:
Minor oil leaks from valve cover gasket or oil pan, occasional sensor failures (e.g., MAF, O2 sensor).
Electrical Common:
Window regulator failures, central locking issues, intermittent power to accessories.
📚 Vehicle History
Brand Heritage
Mitsubishi History:
Mitsubishi Motors Corporation, a Japanese automotive manufacturer with a long history of producing reliable and innovative vehicles.
Model Evolution
Lancer Lineage:
The Colt Lancer is part of the long-running Lancer lineage, known for its evolution from a compact car to performance-oriented models like the Lancer Evolution.
Production
Production Period:
1996-2001 (for the specific generation covered by this manual)
Manufacturing Locations:
Japan (primarily), also assembled in various international locations.
🏆 Awards & Recognition
Recognitions
Jdpower Initial Quality:
Models from this era often received mixed to good ratings in initial quality surveys, reflecting typical Japanese automotive quality standards.
Ratings
Consumer Reports Reliability:
Generally considered reliable, though specific model years and engine choices could vary. The manual helps owners maintain this reliability.
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