Mitsubishi Colt Lancer 1996-2003 Workshop Service Manual
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This manual covers the Colt Lancer, a compact and subcompact car produced from 1996 to 2003. Known for its fuel efficiency, nimble handling, and practical interior, the Colt Lancer was a significant model, competing in a segment that also included vehicles like the Honda Civic and Toyota Corolla. Its engineering quality and reliability, particularly in naturally aspirated engine variants, have contributed to its enduring reputation. The vehicle's platform codes, such as CJ/CK/CM, denote variations across different regions and specific model configurations, with the generation name often referring to the sixth and early seventh generations. This comprehensive workshop service manual provides in-depth information essential for maintaining and repairing the Colt Lancer. It details engine mechanics, powertrain components, chassis systems including suspension and brakes, and electrical systems. The manual covers scheduled maintenance procedures, diagnostic troubleshooting, and specific repair tasks, offering technical specifications such as torque values and fluid capacities. Its purpose is to empower owners, mechanics, and technicians with the knowledge needed to ensure the longevity and optimal performance of their vehicle, covering a wide range of systems from the powertrain to body and HVAC. 🏷️ Basic Information Identification Make: Mitsubishi Model: Colt Lancer Codes Platform Code: CJ/CK/CM (specific chassis codes vary by region and specific model) Generation Generation Name: Sixth Generation (CC/CE) and early Seventh Generation (CJ/CK/CM) depending on regional nomenclature. Production Years Covered: 1996-2003 👋 Introduction Market Position Segment: Compact/Subcompact car segment, known for reliability and affordability. Competitive Analysis Key Competitors: Honda Civic, Toyota Corolla, Ford Escort, Nissan Sentra, Mazda 323/Familia. Key Features Model Strengths: Fuel efficiency, nimble handling, relatively durable powertrains, practical interior. Target Audience Intended User: DIY mechanics, independent repair shops, owners seeking in-depth knowledge for maintenance and repair. 📋 Manual Details Coverage Areas Regional Applicability: Global markets, primarily focusing on models sold as Colt Lancer, but often encompassing Lancer variants sold under different names (e.g., Mitsubishi Mirage in North America for some generations). Page Count Estimated Page Count: Varies significantly based on specific year and engine; typically 1000+ pages for a comprehensive workshop manual. Manual Type Type: Workshop Service Manual / Repair Manual Language Language: English Format Format: PDF Download 📖 Manual Coverage Systems Covered Powertrain: Engine mechanical, fuel system (injection/carburetion), ignition system, exhaust system, cooling system, lubrication system. Drivetrain: Manual transmission, automatic transmission, clutch, drive shafts, differentials, axles. Chassis: Suspension systems (front and rear), steering system, braking system (disc, drum, ABS), wheel alignment. Electrical: Battery, charging system (alternator), starting system, lighting, instrumentation, audio system, power windows/locks, body control modules, wiring diagrams, diagnostic trouble codes (DTCs). Body: Exterior body panels, doors, hood, trunk, interior trim, HVAC system, airbags, safety restraints. Procedures Included Maintenance: Scheduled maintenance, oil changes, filter replacements, fluid checks and changes, spark plug replacement, belt inspections and replacement. Repair: Engine overhaul, transmission overhaul, brake caliper replacement, suspension component replacement, electrical component repair, body panel repair. Troubleshooting: Diagnostic procedures for common malfunctions, fault finding charts, specific symptoms and their causes. Specifications: Torque specifications for critical fasteners, fluid capacities, diagnostic parameters, wiring color codes. Technical Depth Depth: Comprehensive, covering everything from basic preventative maintenance to complete engine and transmission rebuilds. Includes detailed diagnostic procedures and wiring diagrams. 📊 Manual Specifications File Format File Type: PDF Searchability: Typically searchable text within the PDF, allowing for quick information retrieval. Print Quality Quality: High resolution, suitable for printing individual pages or the entire manual. Binding Type Binding: N/A (Digital Download) Paper Type Paper: N/A (Digital Download) Completeness Completeness Level: Full workshop manual coverage for the specified model years and variants. ⚙️ Engine Specifications Primary Engine Engine Code Example: 4G13 (1.3L), 4G15 (1.5L), 4G92 (1.6L MIVEC), 4G93 (1.8L GDI/NA), 4G94 (2.0L GDI/NA) - Specific engines vary by market and trim. Engine Type: Inline-4 Cylinder, DOHC/SOHC, Multi-point Fuel Injection (MPI) or Gasoline Direct Injection (GDI) in some variants. Performance Horsepower Range: Approximately 70 hp (1.3L) to 135 hp (1.8L/2.0L performance variants). Torque Range: Approximately 100 Nm (1.3L) to 180 Nm (1.8L/2.0L). Fuel System Fuel Delivery: Multi-Point Fuel Injection (MPI) or Gasoline Direct Injection (GDI). Fuel Type: Unleaded Gasoline Technical Specs Bore Stroke Example 1 5L: 75.0 mm x 84.2 mm Compression Ratio Example 1 6L: 9.5:1 to 10.0:1 Engine Management: ECU controlled ignition and fuel injection. 🔧 Transmission Standard Transmission Type: 5-speed Manual Transmission Optional Transmission Type: 4-speed Automatic Transmission Features Drive Layout: Front-Wheel Drive (FWD) standard. All-Wheel Drive (AWD) available on some performance variants (e.g., Lancer Evolution precursor models). Fluid Specs Manual Transmission Fluid: API GL-4, SAE 75W-90 or SAE 80W-90 (check specific manual for exact viscosity and specification). Automatic Transmission Fluid: Mitsubishi DiaQueen ATF-J2 or equivalent DEXRON III / MERCON. 📐 Dimensions Exterior Length Example: Approximately 4340 mm Width Example: Approximately 1690 mm Height Example: Approximately 1395 mm Wheelbase Example: Approximately 2500 mm Weights Curb Weight Range: Approximately 1050 kg - 1250 kg Gross Vehicle Weight Rating: Varies by model...
This manual covers the Colt Lancer, a compact and subcompact car produced from 1996 to 2003. Known for its fuel efficiency, nimble handling, and practical interior, the Colt Lancer was a significant model, competing in a segment that also included vehicles like the Honda Civic and Toyota Corolla. Its engineering quality and reliability, particularly in naturally aspirated engine variants, have contributed to its enduring reputation. The vehicle's platform codes, such as CJ/CK/CM, denote variations across different regions and specific model configurations, with the generation name often referring to the sixth and early seventh generations.
This comprehensive workshop service manual provides in-depth information essential for maintaining and repairing the Colt Lancer. It details engine mechanics, powertrain components, chassis systems including suspension and brakes, and electrical systems. The manual covers scheduled maintenance procedures, diagnostic troubleshooting, and specific repair tasks, offering technical specifications such as torque values and fluid capacities. Its purpose is to empower owners, mechanics, and technicians with the knowledge needed to ensure the longevity and optimal performance of their vehicle, covering a wide range of systems from the powertrain to body and HVAC.
🏷️ Basic Information
Identification
Make:
Mitsubishi
Model:
Colt Lancer
Codes
Platform Code:
CJ/CK/CM (specific chassis codes vary by region and specific model)
Generation
Generation Name:
Sixth Generation (CC/CE) and early Seventh Generation (CJ/CK/CM) depending on regional nomenclature.
Production Years Covered:
1996-2003
👋 Introduction
Market Position
Segment:
Compact/Subcompact car segment, known for reliability and affordability.
Competitive Analysis
Key Competitors:
Honda Civic, Toyota Corolla, Ford Escort, Nissan Sentra, Mazda 323/Familia.
DIY mechanics, independent repair shops, owners seeking in-depth knowledge for maintenance and repair.
📋 Manual Details
Coverage Areas
Regional Applicability:
Global markets, primarily focusing on models sold as Colt Lancer, but often encompassing Lancer variants sold under different names (e.g., Mitsubishi Mirage in North America for some generations).
Page Count
Estimated Page Count:
Varies significantly based on specific year and engine; typically 1000+ pages for a comprehensive workshop manual.
Diagnostic procedures for common malfunctions, fault finding charts, specific symptoms and their causes.
Specifications:
Torque specifications for critical fasteners, fluid capacities, diagnostic parameters, wiring color codes.
Technical Depth
Depth:
Comprehensive, covering everything from basic preventative maintenance to complete engine and transmission rebuilds. Includes detailed diagnostic procedures and wiring diagrams.
📊 Manual Specifications
File Format
File Type:
PDF
Searchability:
Typically searchable text within the PDF, allowing for quick information retrieval.
Print Quality
Quality:
High resolution, suitable for printing individual pages or the entire manual.
Binding Type
Binding:
N/A (Digital Download)
Paper Type
Paper:
N/A (Digital Download)
Completeness
Completeness Level:
Full workshop manual coverage for the specified model years and variants.
⚙️ Engine Specifications
Primary Engine
Engine Code Example:
4G13 (1.3L), 4G15 (1.5L), 4G92 (1.6L MIVEC), 4G93 (1.8L GDI/NA), 4G94 (2.0L GDI/NA) - Specific engines vary by market and trim.
Engine Type:
Inline-4 Cylinder, DOHC/SOHC, Multi-point Fuel Injection (MPI) or Gasoline Direct Injection (GDI) in some variants.
Performance
Horsepower Range:
Approximately 70 hp (1.3L) to 135 hp (1.8L/2.0L performance variants).
Torque Range:
Approximately 100 Nm (1.3L) to 180 Nm (1.8L/2.0L).
Fuel System
Fuel Delivery:
Multi-Point Fuel Injection (MPI) or Gasoline Direct Injection (GDI).
Fuel Type:
Unleaded Gasoline
Technical Specs
Bore Stroke Example 1 5L:
75.0 mm x 84.2 mm
Compression Ratio Example 1 6L:
9.5:1 to 10.0:1
Engine Management:
ECU controlled ignition and fuel injection.
🔧 Transmission
Standard
Transmission Type:
5-speed Manual Transmission
Optional
Transmission Type:
4-speed Automatic Transmission
Features
Drive Layout:
Front-Wheel Drive (FWD) standard. All-Wheel Drive (AWD) available on some performance variants (e.g., Lancer Evolution precursor models).
Fluid Specs
Manual Transmission Fluid:
API GL-4, SAE 75W-90 or SAE 80W-90 (check specific manual for exact viscosity and specification).
Automatic Transmission Fluid:
Mitsubishi DiaQueen ATF-J2 or equivalent DEXRON III / MERCON.
📐 Dimensions
Exterior
Length Example:
Approximately 4340 mm
Width Example:
Approximately 1690 mm
Height Example:
Approximately 1395 mm
Wheelbase Example:
Approximately 2500 mm
Weights
Curb Weight Range:
Approximately 1050 kg - 1250 kg
Gross Vehicle Weight Rating:
Varies by model and configuration.
Cargo
Trunk Volume Example:
Approximately 360 liters (sedan).
🛡️ Safety Features
Ratings
NHTSA Ratings Era Average:
Typically 3-4 stars for frontal impact in era-appropriate testing (specific ratings vary by year and test methodology).
Active Features
ABS:
Available on higher trim levels and as an option.
Traction Control:
Rarely standard, available on select performance models.
Passive Features
Airbags:
Driver and front passenger airbags standard on most models from mid-period.
Seatbelts:
3-point front and rear seatbelts. Pretensioners may be present on front belts.
Child Seat Anchors:
LATCH/ISOFIX not standard for this generation.
💡 Technology Features
Infotainment
Audio System:
Factory AM/FM/Cassette or CD player. Some models may have optional premium sound systems.
Connectivity:
Limited. Primarily basic audio connectivity. Bluetooth and USB would be aftermarket additions.
Driver Assistance
Cruise Control:
Available on higher trim levels.
Climate Control:
Manual HVAC system standard. Automatic climate control rare.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 5,000 - 10,000 km or 6-12 months, depending on oil type and driving conditions.
Air Filter Replacement:
Every 20,000 - 40,000 km or as needed.
Spark Plug Replacement:
Every 40,000 - 100,000 km, depending on plug type (copper vs. platinum/iridium).
Timing Belt Replacement:
Crucial for interference engines (e.g., 4G9 series). Typically every 80,000 - 120,000 km or 5-7 years. Failure can cause catastrophic engine damage.
Fluid Specifications
Engine Oil Spec:
API SG/SH/SJ or ACEA A2/A3, viscosity typically 10W-30 or 10W-40, 5W-30/5W-40 for colder climates. Consult manual for precise recommendation.
Coolant Type:
Ethylene glycol based, Type 2 (Mitsubishi Green Coolant) or equivalent. Do not mix coolant types.
Brake Fluid Type:
DOT 3 or DOT 4.
Known Issues
Engine Wear:
Piston ring wear leading to oil consumption, especially on higher mileage 4G9 engines. Timing belt failure if not replaced on schedule.
Suspension:
Wear in bushings, ball joints, and control arms leading to knocking noises and poor handling. Strut mounts can fail.
Electrical:
Alternator failures, power window motor issues, and intermittent electrical gremlins due to age and wiring harness wear.
Rust:
Common on body panels, especially in areas with salt usage (e.g., wheel arches, rocker panels).
Transmission:
Clutch wear in manual transmissions. Automatic transmission issues can include solenoid failures or torque converter problems.
📚 Vehicle History
Brand Heritage
Manufacturer Origin:
Japan
Model Evolution
Predecessor:
Mitsubishi Lancer (previous generations).
Successor:
Mitsubishi Lancer (following generations).
Production
Manufacturing Locations:
Primarily Japan; assembly in other global locations depending on market.
Market Significance:
Key model in Mitsubishi's global strategy, establishing brand presence in the compact segment. Laid groundwork for performance variants like the Lancer Evolution.
🏆 Awards & Recognition
Recognitions
Safety Awards Era:
No specific major 'awards' for safety were typically highlighted for this model in this era, but it met general safety standards of its time.
Ratings
Consumer Reliability Reputation:
Generally considered a reliable vehicle, especially the naturally aspirated engine variants. Maintenance is key to longevity.
Certifications
Emissions Standards:
Meets applicable emissions standards for the production years in various global markets (e.g., Euro 2, EPA standards).
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