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Mitsubishi L200 Triton 1996 Repair Service Manual

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🏷️ Basic Information Identification Make: Mitsubishi Model: L200 Triton Year: 1996 👋 Introduction Market Position Target Audience: Professional technicians, advanced DIY enthusiasts, owners seeking in-depth vehicle knowledge. Competitive Analysis Value Proposition: Provides factory-level diagnostic and repair information, enabling cost-effective maintenance and repairs. Key Features Accessibility: Instant download provides immediate access to critical repair information. Completeness: Covers a wide range of topics typically found in both factory service and owner's manuals. 📋 Manual Details Coverage Areas Vehicle Models Covered: Mitsubishi L200 Triton (1996 model year) Regions Covered: Global (based on common L200 Triton configurations for the 1996 model year) Page Count Estimated Page Count: Est. 1500-2500+ pages (typical for comprehensive factory service manuals of this era) Manual Type Manual Type: Factory Repair Service Manual / Workshop Manual Language Language: English Format File Format: PDF Delivery Method: Instant Download 📖 Manual Coverage Systems Covered Engine: Complete overhaul, diagnostics, repair of all engine components, timing, cooling, lubrication systems. Fuel System: Fuel injection system, fuel pump, injectors, fuel lines, emissions control. Transmission: Manual and automatic transmission overhaul, repair, diagnostics, fluid specifications. Drivetrain: Front/rear axles, differential, driveshafts, 4WD system operation and repair. Suspension: Front and rear suspension components, shock absorbers, springs, control arms, alignment specifications. Brakes: Front and rear brake systems (disc/drum), hydraulic system, ABS (if equipped), bleeding procedures, component replacement. Steering: Power steering system, steering column, tie rods, steering rack/box, fluid specifications. Electrical System: Battery, charging system, starting system, ignition system, lighting, accessories, wiring diagrams, diagnostic trouble codes (DTCs). HVAC: Air conditioning system, heating system, ventilation, refrigerant handling, component repair. Body And Chassis: Body panels, doors, glass, interior trim, chassis repair, frame specifications. Emissions Control: Catalytic converter, oxygen sensors, EGR system, emission related diagnostic procedures. Procedures Included Maintenance: Regular scheduled maintenance, fluid changes, filter replacements, lubrication, inspections. Diagnostics: Troubleshooting guides, symptom-based diagnostics, electrical system diagnostics, fault code interpretation. Repair: Step-by-step repair instructions for all major vehicle systems and components. Disassembly Assembly: Detailed instructions for removing and reinstalling various parts and assemblies. Cleaning: Procedures for cleaning specific components during repair. Reinstalling: Correct procedures for reassembly and proper torque specifications. Technical Depth Depth Of Information: Comprehensive factory-level detail, suitable for professional technicians and experienced DIY mechanics. Diagnostic Capabilities: Advanced diagnostic procedures, including electrical system tracing and fault code interpretation. Rebuild Procedures: Detailed engine, transmission, and differential rebuild procedures. 📊 Manual Specifications File Format File Format: PDF Print Quality Printability: Full Printable Zoom Capability: YES (Zoom IN/OUT) Binding Type Binding Type: Digital (N/A for PDF) Paper Type Paper Type: Digital (N/A for PDF) Requirements Software Requirements: Adobe PDF Reader, WinZip Operating System Compatibility: All Versions of Windows & Mac ⚙️ Engine Specifications Primary Engine Engine Options 1996: Likely 4G63 (2.0L SOHC I4) or 4D56 (2.5L SOHC Diesel I4), depending on market and trim. Performance Horsepower Gasoline Approx: Approx. 110-135 HP for 4G63 engine variant. Torque Gasoline Approx: Approx. 120-140 lb-ft for 4G63 engine variant. Horsepower Diesel Approx: Approx. 75-95 HP for 4D56 engine variant. Torque Diesel Approx: Approx. 125-155 lb-ft for 4D56 engine variant. Fuel System Fuel Delivery Gasoline: Electronic Fuel Injection (EFI) Fuel Type: Unleaded Gasoline (for gasoline variants), Diesel Fuel (for diesel variants) Technical Details Ignition System: Electronic Ignition System (DIS or distributor-based) Cooling System: Pressurized liquid cooling system Lubrication System: Pressurized wet-sump lubrication system 🔧 Transmission Standard Standard Transmission Type: 5-Speed Manual Transmission Optional Optional Transmission Type: 4-Speed Automatic Transmission Features Drivetrain Options: 2WD (RWD) and 4WD (4x4) configurations available Fluid Specifications Manual Transmission Fluid Type: API GL-4, SAE 75W-90 (or equivalent, consult manual for specifics) Automatic Transmission Fluid Type: Dexron III or equivalent (consult manual for specifics) 📐 Dimensions Exterior Body Styles: Regular Cab, Extended Cab (Club Cab) Bed Styles: Short Bed, Long Bed Weights Curb Weight Approx: Approx. 3500-4200 lbs (depending on configuration) 🛡️ Safety Features Ratings Safety Standards Era: Reflects safety standards and equipment typical for mid-1990s light trucks. Active Features Active Safety Features Standard: Standard ABS likely limited to front wheels on some trims, or optional on higher trims. Seatbelt pretensioners. Passive Features Passive Safety Features Standard: Reinforced passenger cabin, 3-point seat belts, potential for driver airbag depending on market and trim. 💡 Technology Features Infotainment Infotainment System 1996: Basic AM/FM stereo with cassette player, optional CD player on higher trims. Analog gauges and controls. Driver Assistance Driver Assistance Features 1996: Limited driver assistance features. Focus on mechanical reliability and basic operation. Connectivity Connectivity Features 1996: No advanced connectivity features (e.g., Bluetooth, USB) found in modern vehicles. 🔧 Maintenance Service Intervals Oil Change Interval: Typically every 5,000 to 7,500 miles or 6 months (refer to manual for specific engine/oil type). Timing Belt Replacement: Critical maintenance item for gasoline engines (e.g., 4G63), typically around 60,000-90,000 miles. Diesel engines may use a timing chain or belt requiring similar checks. Fluid Specifications Engine Oil Type: API SJ/SL or equivalent, viscosity 10W-30 or 10W-40...
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Mitsubishi L200 Triton 1996 Repair Service Manual
🏷️ Basic Information
Identification
Make:
Mitsubishi
Model:
L200 Triton
Year:
1996
👋 Introduction
Market Position
Target Audience:
Professional technicians, advanced DIY enthusiasts, owners seeking in-depth vehicle knowledge.
Competitive Analysis
Value Proposition:
Provides factory-level diagnostic and repair information, enabling cost-effective maintenance and repairs.
Key Features
Accessibility:
Instant download provides immediate access to critical repair information.
Completeness:
Covers a wide range of topics typically found in both factory service and owner's manuals.
📋 Manual Details
Coverage Areas
Vehicle Models Covered:
Mitsubishi L200 Triton (1996 model year)
Regions Covered:
Global (based on common L200 Triton configurations for the 1996 model year)
Page Count
Estimated Page Count:
Est. 1500-2500+ pages (typical for comprehensive factory service manuals of this era)
Manual Type
Manual Type:
Factory Repair Service Manual / Workshop Manual
Language
Language:
English
Format
File Format:
PDF
Delivery Method:
Instant Download
📖 Manual Coverage
Systems Covered
Engine:
Complete overhaul, diagnostics, repair of all engine components, timing, cooling, lubrication systems.
Fuel System:
Fuel injection system, fuel pump, injectors, fuel lines, emissions control.
Transmission:
Manual and automatic transmission overhaul, repair, diagnostics, fluid specifications.
Drivetrain:
Front/rear axles, differential, driveshafts, 4WD system operation and repair.
Suspension:
Front and rear suspension components, shock absorbers, springs, control arms, alignment specifications.
Brakes:
Front and rear brake systems (disc/drum), hydraulic system, ABS (if equipped), bleeding procedures, component replacement.
Steering:
Power steering system, steering column, tie rods, steering rack/box, fluid specifications.
Electrical System:
Battery, charging system, starting system, ignition system, lighting, accessories, wiring diagrams, diagnostic trouble codes (DTCs).
HVAC:
Air conditioning system, heating system, ventilation, refrigerant handling, component repair.
Body And Chassis:
Body panels, doors, glass, interior trim, chassis repair, frame specifications.
Emissions Control:
Catalytic converter, oxygen sensors, EGR system, emission related diagnostic procedures.
Procedures Included
Maintenance:
Regular scheduled maintenance, fluid changes, filter replacements, lubrication, inspections.
Diagnostics:
Troubleshooting guides, symptom-based diagnostics, electrical system diagnostics, fault code interpretation.
Repair:
Step-by-step repair instructions for all major vehicle systems and components.
Disassembly Assembly:
Detailed instructions for removing and reinstalling various parts and assemblies.
Cleaning:
Procedures for cleaning specific components during repair.
Reinstalling:
Correct procedures for reassembly and proper torque specifications.
Technical Depth
Depth Of Information:
Comprehensive factory-level detail, suitable for professional technicians and experienced DIY mechanics.
Diagnostic Capabilities:
Advanced diagnostic procedures, including electrical system tracing and fault code interpretation.
Rebuild Procedures:
Detailed engine, transmission, and differential rebuild procedures.
📊 Manual Specifications
File Format
File Format:
PDF
Print Quality
Printability:
Full Printable
Zoom Capability:
YES (Zoom IN/OUT)
Binding Type
Binding Type:
Digital (N/A for PDF)
Paper Type
Paper Type:
Digital (N/A for PDF)
Requirements
Software Requirements:
Adobe PDF Reader, WinZip
Operating System Compatibility:
All Versions of Windows & Mac
⚙️ Engine Specifications
Primary Engine
Engine Options 1996:
Likely 4G63 (2.0L SOHC I4) or 4D56 (2.5L SOHC Diesel I4), depending on market and trim.
Performance
Horsepower Gasoline Approx:
Approx. 110-135 HP for 4G63 engine variant.
Torque Gasoline Approx:
Approx. 120-140 lb-ft for 4G63 engine variant.
Horsepower Diesel Approx:
Approx. 75-95 HP for 4D56 engine variant.
Torque Diesel Approx:
Approx. 125-155 lb-ft for 4D56 engine variant.
Fuel System
Fuel Delivery Gasoline:
Electronic Fuel Injection (EFI)
Fuel Type:
Unleaded Gasoline (for gasoline variants), Diesel Fuel (for diesel variants)
Technical Details
Ignition System:
Electronic Ignition System (DIS or distributor-based)
Cooling System:
Pressurized liquid cooling system
Lubrication System:
Pressurized wet-sump lubrication system
🔧 Transmission
Standard
Standard Transmission Type:
5-Speed Manual Transmission
Optional
Optional Transmission Type:
4-Speed Automatic Transmission
Features
Drivetrain Options:
2WD (RWD) and 4WD (4x4) configurations available
Fluid Specifications
Manual Transmission Fluid Type:
API GL-4, SAE 75W-90 (or equivalent, consult manual for specifics)
Automatic Transmission Fluid Type:
Dexron III or equivalent (consult manual for specifics)
📐 Dimensions
Exterior
Body Styles:
Regular Cab, Extended Cab (Club Cab)
Bed Styles:
Short Bed, Long Bed
Weights
Curb Weight Approx:
Approx. 3500-4200 lbs (depending on configuration)
🛡️ Safety Features
Ratings
Safety Standards Era:
Reflects safety standards and equipment typical for mid-1990s light trucks.
Active Features
Active Safety Features Standard:
Standard ABS likely limited to front wheels on some trims, or optional on higher trims. Seatbelt pretensioners.
Passive Features
Passive Safety Features Standard:
Reinforced passenger cabin, 3-point seat belts, potential for driver airbag depending on market and trim.
💡 Technology Features
Infotainment
Infotainment System 1996:
Basic AM/FM stereo with cassette player, optional CD player on higher trims. Analog gauges and controls.
Driver Assistance
Driver Assistance Features 1996:
Limited driver assistance features. Focus on mechanical reliability and basic operation.
Connectivity
Connectivity Features 1996:
No advanced connectivity features (e.g., Bluetooth, USB) found in modern vehicles.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 5,000 to 7,500 miles or 6 months (refer to manual for specific engine/oil type).
Timing Belt Replacement:
Critical maintenance item for gasoline engines (e.g., 4G63), typically around 60,000-90,000 miles. Diesel engines may use a timing chain or belt requiring similar checks.
Fluid Specifications
Engine Oil Type:
API SJ/SL or equivalent, viscosity 10W-30 or 10W-40 recommended for gasoline engines (consult manual for specific recommendations based on climate).
Engine Oil Capacity:
Approx. 4.5-5.5 liters (depending on engine)
Coolant Type:
Ethylene glycol based antifreeze/coolant, typically a 50/50 mix with distilled water.
Brake Fluid Type:
DOT 3 or DOT 4 (consult manual for precise specification)
Known Issues
Common Issues 1996 L200:
Potential for rust in common areas (wheel arches, sills), wear on clutch components (manual transmission), exhaust system corrosion, and potential for starter motor issues.
Diesel Engine Considerations:
For diesel variants (e.g., 4D56), regular fuel filter changes and glow plug checks are essential for reliable starting.
📚 Vehicle History
Brand Heritage
Mitsubishi Truck Legacy:
Mitsubishi has a long history of producing rugged and reliable light commercial vehicles and pickup trucks.
Model Evolution
L200 Triton Development:
The L200 Triton (or Strada in some markets) is a key model in Mitsubishi's pickup truck lineage, known for its durability and capability.
Production
Production Period:
The third generation L200/Triton was produced roughly from 1995 to 2005, with the 1996 model year being an early representative.
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