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Mitsubushi FTO 1997-2001 Workshop Service Repair Manual

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🏷️ Basic Information Identification Make: Mitsubishi Model: FTO Generation: DE2A/DE3A Production Years: 1994-2000 Manual Coverage Years: 1997-2001 Codes Chassis Code: DE2A (2WD), DE3A (4WD/GR) 👋 Introduction Market Position Segment: Compact sports coupe Target Audience: Enthusiasts, DIY mechanics, professional technicians working on Mitsubishi FTO models Competitive Analysis Competitors: Toyota Celica, Honda Prelude, Nissan 200SX (S14), Mazda MX-6 Key Features Unique Selling Points: MIVEC V6 engine, unique styling, available Active Aerodynamics (Aero Series) 📋 Manual Details Coverage Areas Manual Type: Workshop Service Repair Manual Language: English Format: Digital (likely PDF) Included Engines: 2.0L 6A12 DOHC 24v V6 MIVEC Included Transmissions: 5-Speed Manual (F5M42), 5-Speed Automatic (F5A42) 📖 Manual Coverage Systems Covered Powertrain: Engine, Engine Lubrication, Fuel System, Engine Cooling, Intake and Exhaust, Engine Electrical, Engine and Emission Control, Clutch, Manual Transmission, Automatic Transmission, Power Plant Mount Chassis: Front Axle, Rear Axle, Wheel and Tire, Front Suspension, Rear Suspension, Service Brakes, Parking Brakes, Steering Body And Comfort: Body, Exterior and Interior, HVAC Procedures Included Maintenance: Scheduled maintenance, fluid changes, filter replacements, inspections Diagnostics: Troubleshooting guides, diagnostic trouble codes (DTCs) interpretation, symptom-based diagnosis Repair: Component removal and installation, rebuilding procedures, adjustments, component testing Specifications: Torque values, clearances, fluid capacities, electrical diagrams, component dimensions Technical Depth Depth: Comprehensive, covering from basic checks and maintenance to in-depth component repair and overhaul 📊 Manual Specifications File Format Digital Format: Likely PDF, often searchable and printable Print Quality Quality: High resolution for clear diagrams and text Binding Type Physical Binding: N/A (digital format) Paper Type Physical Paper: N/A (digital format) ⚙️ Engine Specifications Primary Engine Engine Code: 6A12 Configuration: 60-degree V6 Displacement: 1998 cc (2.0 Liters) Valvetrain: DOHC (Double Overhead Camshaft), 24 Valves Aspiration: Naturally Aspirated Bore X Stroke: 78.4 mm x 69.0 mm Compression Ratio: 10.0:1 (typical) Power Output Ps: 200 PS @ 7000 rpm (approx. for MIVEC variants) Torque Output Nm: 191 Nm @ 6000 rpm (approx. for MIVEC variants) Performance Mivec System: Mitsubishi Innovative MIVEC (engine timing control system) for improved power and efficiency across the rev range. Fuel System Fuel Delivery: Multi-point Fuel Injection (MPI) Fuel Type: Unleaded Gasoline (95 RON recommended) 🔧 Transmission Standard Manual Transmission: F5M42 (5-speed manual) Optional Automatic Transmission: F5A42 (5-speed INVECS-II automatic with Sportronic shifter) Features Sportronic Shifter: Allows manual gear selection in automatic mode. Invecs-Ii: Intelligent & Innovative Vehicle Electronic Control System, adapting shift patterns to driving style. 📐 Dimensions Exterior Length: Approx. 4310 mm Width: Approx. 1740 mm Height: Approx. 1300 mm Wheelbase: Approx. 2500 mm Weights Curb Weight Kg: Approx. 1300-1450 kg (depending on trim and drivetrain) 🛡️ Safety Features Ratings NHTSA Rating: N/A (Vehicle predates widespread standardized testing by NHTSA) Active Features ABS: Available on higher trims (e.g., GSR, RS-X) Traction Control: Available on some models (e.g., ECI-Multi/TCL) Passive Features Airbags: Driver and passenger airbags available on later models/trims Seatbelts: 3-point inertia reel seatbelts with pre-tensioners available on some models. 💡 Technology Features Infotainment Audio System: Original systems typically featured AM/FM radio with cassette player and CD player options, often with basic speaker configurations. Driver Assistance Cruise Control: Available on higher trim levels. Connectivity Connectivity Options: Limited by era; no modern Bluetooth or USB integration in original factory setup. 🔧 Maintenance Service Intervals Oil Change: Every 5,000 - 7,500 miles (8,000 - 12,000 km) or 6-12 months, whichever comes first. Air Filter Replacement: Every 15,000 - 30,000 miles (24,000 - 48,000 km) or as needed based on driving conditions. Spark Plug Replacement: Refer to manual, typically 30,000 - 60,000 miles (48,000 - 96,000 km) depending on plug type (e.g., iridium). Fluid Specifications Engine Oil: API SG/SH/SJ, ACEA A2/A3, SAE 10W-30 or 10W-40 (check manual for exact viscosity and capacity, typically around 4.5 liters). Coolant: Mitsubishi Super Long Life Coolant (SLLC) or equivalent ethylene glycol based coolant with deionized water (50/50 mix), capacity ~7.5 liters. Transmission Fluid Manual: API GL-4, SAE 75W-90 or 75W-80 gear oil. Capacity ~2.1 liters for F5M42. Transmission Fluid Automatic: Mitsubishi DiaQueen ATF SP-II M or equivalent. Capacity ~7.3 liters (total fill, check manual for specific drain/refill amounts). Brake Fluid: DOT 3 or DOT 4. Known Issues Suspension Wear: Front suspension components (bushings, ball joints) can wear over time, leading to knocking noises and poor handling. Rusting: Common in older vehicles, especially wheel arches, sills, and around windows. Mivec Cam Phaser: MIVEC system can sometimes develop issues, affecting performance and smooth running, often related to oil pressure or solenoids. Automatic Transmission: INVECS-II can sometimes be hesitant or fail to select gears correctly if not properly maintained; fluid changes are critical. Air Conditioning: HVAC systems can develop leaks or compressor issues common to many vehicles of this era. Timing Belt: Critical component; must be replaced at recommended intervals (typically 60,000 miles / 100,000 km) to prevent catastrophic engine damage. 📚 Vehicle History Brand Heritage Motorsport Connection: Developed by Mitsubishi's performance division, with motorsport...
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Mitsubushi FTO 1997-2001 Workshop Service Repair Manual
🏷️ Basic Information
Identification
Make:
Mitsubishi
Model:
FTO
Generation:
DE2A/DE3A
Production Years:
1994-2000
Manual Coverage Years:
1997-2001
Codes
Chassis Code:
DE2A (2WD), DE3A (4WD/GR)
👋 Introduction
Market Position
Segment:
Compact sports coupe
Target Audience:
Enthusiasts, DIY mechanics, professional technicians working on Mitsubishi FTO models
Competitive Analysis
Competitors:
Toyota Celica, Honda Prelude, Nissan 200SX (S14), Mazda MX-6
Key Features
Unique Selling Points:
MIVEC V6 engine, unique styling, available Active Aerodynamics (Aero Series)
📋 Manual Details
Coverage Areas
Manual Type:
Workshop Service Repair Manual
Language:
English
Format:
Digital (likely PDF)
Included Engines:
2.0L 6A12 DOHC 24v V6 MIVEC
Included Transmissions:
5-Speed Manual (F5M42), 5-Speed Automatic (F5A42)
📖 Manual Coverage
Systems Covered
Powertrain:
Engine, Engine Lubrication, Fuel System, Engine Cooling, Intake and Exhaust, Engine Electrical, Engine and Emission Control, Clutch, Manual Transmission, Automatic Transmission, Power Plant Mount
Chassis:
Front Axle, Rear Axle, Wheel and Tire, Front Suspension, Rear Suspension, Service Brakes, Parking Brakes, Steering
Body And Comfort:
Body, Exterior and Interior, HVAC
Procedures Included
Maintenance:
Scheduled maintenance, fluid changes, filter replacements, inspections
Diagnostics:
Troubleshooting guides, diagnostic trouble codes (DTCs) interpretation, symptom-based diagnosis
Repair:
Component removal and installation, rebuilding procedures, adjustments, component testing
Specifications:
Torque values, clearances, fluid capacities, electrical diagrams, component dimensions
Technical Depth
Depth:
Comprehensive, covering from basic checks and maintenance to in-depth component repair and overhaul
📊 Manual Specifications
File Format
Digital Format:
Likely PDF, often searchable and printable
Print Quality
Quality:
High resolution for clear diagrams and text
Binding Type
Physical Binding:
N/A (digital format)
Paper Type
Physical Paper:
N/A (digital format)
⚙️ Engine Specifications
Primary Engine
Engine Code:
6A12
Configuration:
60-degree V6
Displacement:
1998 cc (2.0 Liters)
Valvetrain:
DOHC (Double Overhead Camshaft), 24 Valves
Aspiration:
Naturally Aspirated
Bore X Stroke:
78.4 mm x 69.0 mm
Compression Ratio:
10.0:1 (typical)
Power Output Ps:
200 PS @ 7000 rpm (approx. for MIVEC variants)
Torque Output Nm:
191 Nm @ 6000 rpm (approx. for MIVEC variants)
Performance
Mivec System:
Mitsubishi Innovative MIVEC (engine timing control system) for improved power and efficiency across the rev range.
Fuel System
Fuel Delivery:
Multi-point Fuel Injection (MPI)
Fuel Type:
Unleaded Gasoline (95 RON recommended)
🔧 Transmission
Standard
Manual Transmission:
F5M42 (5-speed manual)
Optional
Automatic Transmission:
F5A42 (5-speed INVECS-II automatic with Sportronic shifter)
Features
Sportronic Shifter:
Allows manual gear selection in automatic mode.
Invecs-Ii:
Intelligent & Innovative Vehicle Electronic Control System, adapting shift patterns to driving style.
📐 Dimensions
Exterior
Length:
Approx. 4310 mm
Width:
Approx. 1740 mm
Height:
Approx. 1300 mm
Wheelbase:
Approx. 2500 mm
Weights
Curb Weight Kg:
Approx. 1300-1450 kg (depending on trim and drivetrain)
🛡️ Safety Features
Ratings
NHTSA Rating:
N/A (Vehicle predates widespread standardized testing by NHTSA)
Active Features
ABS:
Available on higher trims (e.g., GSR, RS-X)
Traction Control:
Available on some models (e.g., ECI-Multi/TCL)
Passive Features
Airbags:
Driver and passenger airbags available on later models/trims
Seatbelts:
3-point inertia reel seatbelts with pre-tensioners available on some models.
💡 Technology Features
Infotainment
Audio System:
Original systems typically featured AM/FM radio with cassette player and CD player options, often with basic speaker configurations.
Driver Assistance
Cruise Control:
Available on higher trim levels.
Connectivity
Connectivity Options:
Limited by era; no modern Bluetooth or USB integration in original factory setup.
🔧 Maintenance
Service Intervals
Oil Change:
Every 5,000 - 7,500 miles (8,000 - 12,000 km) or 6-12 months, whichever comes first.
Air Filter Replacement:
Every 15,000 - 30,000 miles (24,000 - 48,000 km) or as needed based on driving conditions.
Spark Plug Replacement:
Refer to manual, typically 30,000 - 60,000 miles (48,000 - 96,000 km) depending on plug type (e.g., iridium).
Fluid Specifications
Engine Oil:
API SG/SH/SJ, ACEA A2/A3, SAE 10W-30 or 10W-40 (check manual for exact viscosity and capacity, typically around 4.5 liters).
Coolant:
Mitsubishi Super Long Life Coolant (SLLC) or equivalent ethylene glycol based coolant with deionized water (50/50 mix), capacity ~7.5 liters.
Transmission Fluid Manual:
API GL-4, SAE 75W-90 or 75W-80 gear oil. Capacity ~2.1 liters for F5M42.
Transmission Fluid Automatic:
Mitsubishi DiaQueen ATF SP-II M or equivalent. Capacity ~7.3 liters (total fill, check manual for specific drain/refill amounts).
Brake Fluid:
DOT 3 or DOT 4.
Known Issues
Suspension Wear:
Front suspension components (bushings, ball joints) can wear over time, leading to knocking noises and poor handling.
Rusting:
Common in older vehicles, especially wheel arches, sills, and around windows.
Mivec Cam Phaser:
MIVEC system can sometimes develop issues, affecting performance and smooth running, often related to oil pressure or solenoids.
Automatic Transmission:
INVECS-II can sometimes be hesitant or fail to select gears correctly if not properly maintained; fluid changes are critical.
Air Conditioning:
HVAC systems can develop leaks or compressor issues common to many vehicles of this era.
Timing Belt:
Critical component; must be replaced at recommended intervals (typically 60,000 miles / 100,000 km) to prevent catastrophic engine damage.
📚 Vehicle History
Brand Heritage
Motorsport Connection:
Developed by Mitsubishi's performance division, with motorsport heritage influencing its design and engineering.
Model Evolution
Facelifts:
Received minor updates and cosmetic changes during its production run, including revised bumpers and interior trim.
Production
Manufacturing Location:
Japan
Key Markets:
Primarily Japan, with limited export to other markets (e.g., UK, Australia).
🏆 Awards & Recognition
Recognitions
Jdm Icon:
Recognized as a significant JDM (Japanese Domestic Market) sports coupe of its era, appreciated for its styling and performance.
Ratings
Customer Satisfaction:
Generally positive for performance and styling, but variable based on maintenance history and age.
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