🏷️ Basic Information Identification Make: BMW Model: 5 Series Chassis Code: E39 Variant: 528i Sedan Model Years Covered: 1997-2002 👋 Introduction Market Position Positioning: The E39 5 Series represented BMW's mid-size luxury sedan offering, positioned as a premium vehicle known for its driving dynamics, build quality, and sophisticated engineering. Competitive Analysis Competitors: Competed against the Mercedes-Benz E-Class, Audi A6, Lexus GS, and Jaguar S-Type during its production run. Key Features Strengths: Renowned for its balanced chassis, powerful inline-six engines, driver-focused interior, and advanced technology for its era. 📋 Manual Details Coverage Areas Coverage Scope: Full Service and Repair Page Count Estimated Page Count: Comprehensive (specific count not provided, implies extensive detail) Manual Type Type: Professional Workshop Manual / Service Repair Manual Language Language: English Format Digital Format: PDF 📖 Manual Coverage Systems Covered Engine: Complete engine overhaul, diagnosis, tuning, cooling system, lubrication system, fuel injection, ignition system, emission control systems Transmission: Manual and Automatic transmission service, repair, overhaul, fluid specifications Drivetrain: Front axle, rear axle, drive shafts, differential, wheel bearings Suspension Steering: Front and rear suspension components, shock absorbers, springs, control arms, steering gear, power steering system, wheel alignment specifications Brakes: Brake system diagnosis, repair, maintenance of front and rear brakes (discs, pads, calipers, lines, master cylinder), ABS system components Electrical Electronic: Complete wiring diagrams, battery, alternator, starter, lighting systems, instrument cluster, power windows, locks, mirrors, HVAC controls, ECU diagnosis and repair Bodywork: Body panel removal and installation, doors, hood, trunk, bumpers, interior trim, glass replacement HVAC: Air conditioning system service, refrigerant, compressor, blower motor, climate control panel diagnosis and repair Exhaust System: Catalytic converter, mufflers, exhaust manifolds, oxygen sensors. Wheels Tires: Wheel specifications, tire pressure recommendations, lug bolt torque specifications. Procedures Included Maintenance: Scheduled maintenance intervals, oil changes, filter replacements, fluid checks and top-offs, spark plug replacement, belt inspection and replacement Troubleshooting: Diagnostic procedures for common and uncommon issues, fault code interpretation, symptom-based troubleshooting guides Repair: Step-by-step repair procedures for all major components and systems, including complete disassembly and reassembly instructions Diagnostics: Detailed diagnostic strategies, use of diagnostic tools, interpretation of sensor data Body Electrical: Operation and repair of lighting systems (headlights, taillights, interior), power accessories (windows, locks, mirrors, seats), wipers, horn, central locking, remote keyless entry. Chassis Control: Diagnosis and repair of ABS, ASC+T systems, including wheel speed sensors, ABS control module, and hydraulic unit. Component Replacement: Detailed instructions for replacing components such as radiators, alternators, starters, fuel pumps, brake calipers, control arms, mass airflow sensors, etc. Torque Specifications: Comprehensive torque specifications for all critical fasteners throughout the vehicle. Technical Depth Depth: Comprehensive, covering basic DIY maintenance to advanced mechanical and electrical repairs, including engine rebuilds and complex system diagnostics Diagnostic Tools: Information implicitly supports the use of BMW's proprietary diagnostic systems (e.g., GT1/TIS) and generic OBD-II scanners. Manual Type Clarity And Usability: Designed for ease of use with clear text, high-quality diagrams, exploded views, and step-by-step instructions, suitable for both novice DIYers and professional mechanics. 📊 Manual Specifications File Format Format: PDF Print Quality Printability: Fully Printable Viewing Features Zoom Capability: Zoom IN/OUT enabled Delivery Delivery Method: Instant Download Requirements Software Requirements: Adobe PDF Reader & WinZip Compatibility Operating Systems: Compatible with All Versions of Windows & Mac ⚙️ Engine Specifications Primary Engine Engine Code: M52B28 (often referred to by its displacement) Engine Type: Naturally Aspirated Inline-6 Cylinder Displacement: 2.8 Liters (2793 cc) Bore X Stroke: 84.0 mm x 83.6 mm Compression Ratio: 10.2:1 Horsepower: 193 hp @ 5500 rpm (SAE Net) Torque: 206 lb-ft (279 Nm) @ 3950 rpm (SAE Net) Fuel System Fuel Delivery: Electronic Fuel Injection (Bosch Motronic M5.2 or M5.4) Fuel Type: Premium Unleaded Gasoline (91 AKI or higher recommended) Cooling System Cooling Type: Liquid-cooled, pressurized system with engine-driven fan and electric auxiliary fan Lubrication System Oil Type: BMW Longlife-98 (LL-98) specification 5W-40 or 5W-30 synthetic oil Ignition System Ignition Type: Distributorless Ignition System (DIS) with individual ignition coils (coil-on-plug for later models) 🔧 Transmission Standard Transmission Type: 5-speed Manual Transmission (Getrag 260/6 or ZF S5-31) Optional Transmission Type: 5-speed Automatic Transmission (ZF 5HP18 or 5HP19) Features Automatic Features: Steptronic manual shift mode (on some models) Fluid Specifications Automatic Transmission Fluid: BMW ATF LT-2 or LT-3 (Dexron III compatible, but genuine BMW fluid recommended) Manual Transmission Fluid: API GL-4 or GL-5, SAE 75W-90 synthetic gear oil 📐 Dimensions Exterior Length: 188.2 inches (4780 mm) Width: 70.2 inches (1783 mm) Height: 57.1 inches (1450 mm) Wheelbase: 111.4 inches (2830 mm) Weights Curb Weight: Approximately 3500-3700 lbs (1588-1678 kg) depending on transmission and options Gross Vehicle Weight Rating: Varies by model, typically around 4600 lbs (2087 kg) Cargo Trunk Volume: 16.1 cubic feet (456 Liters) 🛡️ Safety Features Ratings NHTSA Front Impact Driver: 4/5 stars (for comparable models/years) NHTSA Front Impact Passenger: 4/5 stars (for comparable models/years) Active Features ABS: Standard Anti-lock Braking System (ABS)...