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Daewoo Lanos 1997-2002 WSM Service Manual Repair

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🏷️ Basic Information Identification Make: Daewoo Model: Lanos Year: 1997-2002 Codes Chassis Codes: T100 (Saloon/Hatchback), T150 (Sports) 👋 Introduction Market Position Segment: Compact Car Segment Pricing: Positioned as an affordable, practical option in its class. Competitive Analysis Competitors: Ford Escort, Opel/Vauxhall Astra, Volkswagen Golf, Renault Mégane, Toyota Corolla, Honda Civic Key Features Design: European-influenced styling, developed with design input from Italdesign Giugiaro. Value Proposition: Offers a balance of features, performance, and affordability. Reliability: Generally considered reliable for its class, with accessible parts and service information. 📋 Manual Details Coverage Areas Covered Years: 1997, 1998, 1999, 2000, 2001, 2002 Body Styles: Hatchback (3-door and 5-door), Saloon (4-door), Sports Coupe (2-door) Page Count Estimated Pages: 1500+ Manual Type Type: Workshop Service Manual (WSM) Subtype: Repair and Diagnostic Manual Language Language: English Format Format: PDF Download 📖 Manual Coverage Systems Covered Powertrain: Engine, Fuel System, Ignition System, Exhaust System, Transmission (Manual and Automatic) Chassis: Suspension (Front and Rear), Steering System, Brakes (Front and Rear), Wheels and Tires Electrical: Battery, Charging System, Starting System, Lighting System, Instrumentation, ECUs and Sensors, HVAC Controls, Audio System, Power Accessories Body: Body Panels, Doors, Hood, Trunk, Glass, Interior Trim, Seats, Body Sealing Procedures Included Maintenance: Scheduled Maintenance (Oil Changes, Filter Replacements, Fluid Checks), Tune-ups, Lubrication Repair: Engine Rebuild Procedures, Transmission Overhaul, Brake System Repair, Suspension Component Replacement, Electrical Component Diagnosis and Repair Diagnostics: Troubleshooting Guides, Symptom-Based Diagnosis, OBD-II Diagnostic Trouble Codes (DTCs) Technical Data: Specifications, Torque Values, Clearances, Wiring Diagrams, Component Locations Technical Depth Depth: Comprehensive: Covers basic maintenance to complete engine and transmission rebuilds, including advanced electrical diagnostics. 📊 Manual Specifications File Format File Type: PDF Searchability: Text-searchable Printability: Printable Print Quality Quality Description: Professional quality, clear diagrams and text. Binding Type Type: Digital (Downloadable) Paper Type Type: N/A (Digital) ⚙️ Engine Specifications Primary Engine Engine Codes: A15MF (1.5L), A16DMS (1.6L) Displacement 1.5L: 1498 cc Configuration 1.5L: Inline 4-cylinder, SOHC Bore X Stroke 1.5L: 76.0 mm x 81.5 mm Compression Ratio 1.5L: 9.5:1 Horsepower 1.5L: 75-86 PS (55-63 kW; 74-85 hp) @ 5400-5600 rpm Torque 1.5L: 122-128 Nm (90-94 lb-ft) @ 2800-3400 rpm Displacement 1.6L: 1598 cc Configuration 1.6L: Inline 4-cylinder, DOHC Horsepower 1.6L: 75-106 PS (55-78 kW; 74-105 hp) @ 5600-6000 rpm (depending on variant) Torque 1.6L: 130-150 Nm (96-111 lb-ft) @ 3400-4000 rpm (depending on variant) Fuel System Injection Type: Electronic Fuel Injection (EFI) Fuel Type: Unleaded Gasoline Performance 0-60 Mph Est: 11-14 seconds (depending on engine and transmission) 🔧 Transmission Standard Type: 5-speed Manual Optional Type: 4-speed Automatic Features Clutch Type: Dry single plate (Manual transmission) Automatic Control: Electronically controlled (for automatic transmission models) 📐 Dimensions Exterior Length Saloon: 4293 mm (169.0 in) Length Hatchback: 4067 mm (160.1 in) Width: 1688 mm (66.5 in) Height Saloon: 1437 mm (56.6 in) Height Hatchback: 1420 mm (55.9 in) Wheelbase: 2520 mm (99.2 in) Ground Clearance: 150 mm (5.9 in) approx. Interior Front Headroom: Approx. 970 mm (38.2 in) Rear Legroom: Approx. 780 mm (30.7 in) Cargo Trunk Volume Saloon: 470 L (16.6 cu ft) approx. Trunk Volume Hatchback: 250 L (8.8 cu ft) approx. (seats up) Weights Curb Weight: 1050 - 1150 kg (2315 - 2535 lbs) approx. Gross Vehicle Weight: 1550 kg (3417 lbs) approx. 🛡️ Safety Features Ratings Euro Ncap Year Est: Tested in early iterations; specific ratings vary by test year and exact configuration. Generally received moderate ratings for its era. Active Features Brakes: Front Ventilated Discs, Rear Drums standard. Optional ABS with Front Discs, Rear Discs on higher trims. ABS: Available on higher trim levels or as an option. Passive Features Airbags: Driver airbag standard. Passenger airbag optional or standard on higher trims. Seatbelts: Pretensioner seatbelts with load limiters for front occupants. Body Structure: Reinforced passenger safety cell with crumple zones. 💡 Technology Features Infotainment Audio System: Basic AM/FM radio with CD or cassette player. Speakers typically 4 or 6. Display: Simple digital or analog displays for radio and climate control. Driver Assistance Cruise Control: Available on higher trim levels or as an option. Parking Sensors: Rarely equipped, typically an aftermarket addition. Connectivity Connectivity Features: Limited to basic auxiliary input (rare) or aftermarket adapter for audio devices. 🔧 Maintenance Service Intervals Oil Change: Every 7,500-10,000 miles (12,000-15,000 km) or 12 months, whichever comes first. Air Filter Replacement: Every 15,000-20,000 miles (24,000-32,000 km). Spark Plug Replacement: Every 30,000-40,000 miles (48,000-64,000 km) for standard plugs, higher for iridium/platinum. Coolant Flush: Every 30,000-50,000 miles (48,000-80,000 km) or 2-3 years. Timing Belt Replacement: Crucial: Every 60,000 miles (96,000 km) or 4-5 years, as it is an interference engine. Manual will specify exact interval and procedure. Fluid Specifications Engine Oil: API SG/SH/SJ or higher, SAE 10W-30 or 10W-40. Consult manual for specific viscosity based on climate. Coolant: Ethylene Glycol based antifreeze, typically a 50/50 mix with distilled water. GM Type 1 or equivalent. Brake Fluid: DOT 3...
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Daewoo Lanos 1997-2002 WSM Service Manual Repair
🏷️ Basic Information
Identification
Make:
Daewoo
Model:
Lanos
Year:
1997-2002
Codes
Chassis Codes:
T100 (Saloon/Hatchback), T150 (Sports)
👋 Introduction
Market Position
Segment:
Compact Car Segment
Pricing:
Positioned as an affordable, practical option in its class.
Competitive Analysis
Competitors:
Ford Escort, Opel/Vauxhall Astra, Volkswagen Golf, Renault Mégane, Toyota Corolla, Honda Civic
Key Features
Design:
European-influenced styling, developed with design input from Italdesign Giugiaro.
Value Proposition:
Offers a balance of features, performance, and affordability.
Reliability:
Generally considered reliable for its class, with accessible parts and service information.
📋 Manual Details
Coverage Areas
Covered Years:
1997, 1998, 1999, 2000, 2001, 2002
Body Styles:
Hatchback (3-door and 5-door), Saloon (4-door), Sports Coupe (2-door)
Page Count
Estimated Pages:
1500+
Manual Type
Type:
Workshop Service Manual (WSM)
Subtype:
Repair and Diagnostic Manual
Language
Language:
English
Format
Format:
PDF Download
📖 Manual Coverage
Systems Covered
Powertrain:
Engine, Fuel System, Ignition System, Exhaust System, Transmission (Manual and Automatic)
Chassis:
Suspension (Front and Rear), Steering System, Brakes (Front and Rear), Wheels and Tires
Electrical:
Battery, Charging System, Starting System, Lighting System, Instrumentation, ECUs and Sensors, HVAC Controls, Audio System, Power Accessories
Body:
Body Panels, Doors, Hood, Trunk, Glass, Interior Trim, Seats, Body Sealing
Procedures Included
Maintenance:
Scheduled Maintenance (Oil Changes, Filter Replacements, Fluid Checks), Tune-ups, Lubrication
Repair:
Engine Rebuild Procedures, Transmission Overhaul, Brake System Repair, Suspension Component Replacement, Electrical Component Diagnosis and Repair
Diagnostics:
Troubleshooting Guides, Symptom-Based Diagnosis, OBD-II Diagnostic Trouble Codes (DTCs)
Technical Data:
Specifications, Torque Values, Clearances, Wiring Diagrams, Component Locations
Technical Depth
Depth:
Comprehensive: Covers basic maintenance to complete engine and transmission rebuilds, including advanced electrical diagnostics.
📊 Manual Specifications
File Format
File Type:
PDF
Searchability:
Text-searchable
Printability:
Printable
Print Quality
Quality Description:
Professional quality, clear diagrams and text.
Binding Type
Type:
Digital (Downloadable)
Paper Type
Type:
N/A (Digital)
⚙️ Engine Specifications
Primary Engine
Engine Codes:
A15MF (1.5L), A16DMS (1.6L)
Displacement 1.5L:
1498 cc
Configuration 1.5L:
Inline 4-cylinder, SOHC
Bore X Stroke 1.5L:
76.0 mm x 81.5 mm
Compression Ratio 1.5L:
9.5:1
Horsepower 1.5L:
75-86 PS (55-63 kW; 74-85 hp) @ 5400-5600 rpm
Torque 1.5L:
122-128 Nm (90-94 lb-ft) @ 2800-3400 rpm
Displacement 1.6L:
1598 cc
Configuration 1.6L:
Inline 4-cylinder, DOHC
Horsepower 1.6L:
75-106 PS (55-78 kW; 74-105 hp) @ 5600-6000 rpm (depending on variant)
Torque 1.6L:
130-150 Nm (96-111 lb-ft) @ 3400-4000 rpm (depending on variant)
Fuel System
Injection Type:
Electronic Fuel Injection (EFI)
Fuel Type:
Unleaded Gasoline
Performance
0-60 Mph Est:
11-14 seconds (depending on engine and transmission)
🔧 Transmission
Standard
Type:
5-speed Manual
Optional
Type:
4-speed Automatic
Features
Clutch Type:
Dry single plate (Manual transmission)
Automatic Control:
Electronically controlled (for automatic transmission models)
📐 Dimensions
Exterior
Length Saloon:
4293 mm (169.0 in)
Length Hatchback:
4067 mm (160.1 in)
Width:
1688 mm (66.5 in)
Height Saloon:
1437 mm (56.6 in)
Height Hatchback:
1420 mm (55.9 in)
Wheelbase:
2520 mm (99.2 in)
Ground Clearance:
150 mm (5.9 in) approx.
Interior
Front Headroom:
Approx. 970 mm (38.2 in)
Rear Legroom:
Approx. 780 mm (30.7 in)
Cargo
Trunk Volume Saloon:
470 L (16.6 cu ft) approx.
Trunk Volume Hatchback:
250 L (8.8 cu ft) approx. (seats up)
Weights
Curb Weight:
1050 - 1150 kg (2315 - 2535 lbs) approx.
Gross Vehicle Weight:
1550 kg (3417 lbs) approx.
🛡️ Safety Features
Ratings
Euro Ncap Year Est:
Tested in early iterations; specific ratings vary by test year and exact configuration. Generally received moderate ratings for its era.
Active Features
Brakes:
Front Ventilated Discs, Rear Drums standard. Optional ABS with Front Discs, Rear Discs on higher trims.
ABS:
Available on higher trim levels or as an option.
Passive Features
Airbags:
Driver airbag standard. Passenger airbag optional or standard on higher trims.
Seatbelts:
Pretensioner seatbelts with load limiters for front occupants.
Body Structure:
Reinforced passenger safety cell with crumple zones.
💡 Technology Features
Infotainment
Audio System:
Basic AM/FM radio with CD or cassette player. Speakers typically 4 or 6.
Display:
Simple digital or analog displays for radio and climate control.
Driver Assistance
Cruise Control:
Available on higher trim levels or as an option.
Parking Sensors:
Rarely equipped, typically an aftermarket addition.
Connectivity
Connectivity Features:
Limited to basic auxiliary input (rare) or aftermarket adapter for audio devices.
🔧 Maintenance
Service Intervals
Oil Change:
Every 7,500-10,000 miles (12,000-15,000 km) or 12 months, whichever comes first.
Air Filter Replacement:
Every 15,000-20,000 miles (24,000-32,000 km).
Spark Plug Replacement:
Every 30,000-40,000 miles (48,000-64,000 km) for standard plugs, higher for iridium/platinum.
Coolant Flush:
Every 30,000-50,000 miles (48,000-80,000 km) or 2-3 years.
Timing Belt Replacement:
Crucial: Every 60,000 miles (96,000 km) or 4-5 years, as it is an interference engine. Manual will specify exact interval and procedure.
Fluid Specifications
Engine Oil:
API SG/SH/SJ or higher, SAE 10W-30 or 10W-40. Consult manual for specific viscosity based on climate.
Coolant:
Ethylene Glycol based antifreeze, typically a 50/50 mix with distilled water. GM Type 1 or equivalent.
Brake Fluid:
DOT 3 or DOT 4 brake fluid.
Transmission Fluid Manual:
API GL-4, SAE 75W-90 or 80W-90 gear oil.
Transmission Fluid Automatic:
Dexron III or equivalent ATF.
Known Issues
Engine Mounts:
Can degrade over time, leading to increased vibration.
Cooling System:
Radiator leaks, thermostat issues, and fan switch failures can occur.
Electrical Gremlins:
Minor electrical issues, particularly with window regulators, central locking, and instrument cluster lights, are not uncommon.
Exhaust System:
Corrosion of exhaust components, especially in regions with salt usage.
Suspension Wear:
Worn ball joints, tie rod ends, and bushings are common wear items.
📚 Vehicle History
Brand Heritage
Brand Origin:
South Korean automotive manufacturer, founded in 1983.
Brand Strategy:
Focused on offering value-for-money vehicles, often with European design and engineering collaborations.
Model Evolution
Introduction:
Launched in 1997 as a successor to the Daewoo Nexia/Racer.
Design Influence:
Designed by Daewoo's design center with significant input from Italdesign Giugiaro, giving it a modern European aesthetic for its time.
Variants:
Available globally in various configurations, including hatchbacks, sedans, and sports coupes. Often rebadged for different markets (e.g., Pontiac Lanos, Chevrolet Lanos).
Production
Production Period:
1997-2002 (for this specific generation/manual coverage)
Manufacturing Locations:
South Korea (main), assembly plants in Poland (FSO), Ukraine, Russia, Romania, and Vietnam.
Discontinuation As Daewoo:
Production continued under Chevrolet branding after General Motors acquired Daewoo.
🏆 Awards & Recognition
Recognitions
Awards List:
While the Lanos itself did not garner major prestigious awards, its design by Giugiaro and its success in emerging markets highlight its market impact.
Ratings
Consumer Ratings General:
Often rated as a good value-for-money proposition, with acceptable reliability for its price point. Maintenance and repair costs are typically moderate.
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