1997-2003 BMW R1150 R RT GS Service Workshop Repair Manual
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Basic Information Identification Make: BMW Model: R1150 Series (R, RT, GS) Production Years Covered: 1997, 1998, 1999, 2000, 2001, 2002, 2003 Product Name: 1997-2003 BMW R1150 R RT GS Service Workshop Repair Manual Introduction Market Position Target Audience: Do-it-yourself enthusiasts and professional motorcycle mechanics. Competitive Analysis Manual Advantage: Official BMW factory documentation provides the highest level of accuracy and detail compared to aftermarket manuals. Key Features Comprehensiveness: Covers all aspects of maintenance, troubleshooting, and repair for the specified R1150 models. Ease Of Use: Numbered instructions, bold figure numbers, and detailed substeps enhance user experience. Cost Effectiveness: An economical solution for maintaining and repairing BMW R1150 motorcycles, saving on labor costs. Manual Details Coverage Areas Manual Type: Factory Service Manual / Workshop Repair Manual Page Count: 414 Pages Language: English Format: Digital Download (Printable) Manual Source: Official Factory BMW Service Manual Manual Coverage Systems Covered Engine: Comprehensive engine disassembly, inspection, repair, and assembly procedures for the R1150 boxer twin engine. Fuel System: Fuel injection system (EFI), throttle body, injectors, fuel pump, fuel lines, and fuel tank servicing. Ignition System: Ignition coils, spark plugs, ECU control, and related sensor diagnostics. Transmission And Drivetrain: Gearbox, clutch, driveshaft, final drive, and rear suspension linkage maintenance and repair. Brakes: Front and rear brake systems, including ABS (where applicable), brake calipers, master cylinders, brake lines, and bleeding procedures. Suspension: Front Telelever and rear Paralever suspension systems, fork seals, shock absorber servicing, and adjustment. Electrical System: Complete electrical system diagnostics, including battery, charging system, starter motor, lighting, instrumentation, and wiring diagrams. Chassis And Bodywork: Frame inspection, fairing removal and installation, seat servicing, and general chassis component maintenance. Procedures Included Scheduled Maintenance: Detailed service schedules for oil changes, filter replacements, valve adjustments, and other routine maintenance items. Troubleshooting: Extensive troubleshooting guides for common and uncommon problems across all vehicle systems. Repair Procedures: Step-by-step repair instructions for virtually every component and system on the R1150 series motorcycles. Diagnostics: Procedures for diagnosing electrical and mechanical issues using factory specifications and guidance. Engine Tuning: Information on engine tuning, idle speed adjustment, and throttle synchronization. Emission Control: Details on emission control systems and their servicing, if applicable to the target market. Technical Depth Diagnostic Capabilities: Advanced diagnostic procedures, including interpretation of fault codes and sensor readings. Rebuild Guidelines: Detailed instructions for complete engine and transmission rebuilds, including component tolerances and specifications. Illustrations And Diagrams: Hundreds of high-quality photos, detailed drawings, and comprehensive wiring diagrams to visually guide repairs. Torque Specifications: Extensive list of torque specifications for all critical fasteners and components. Manual Specifications File Format Digital Format Features: Searchable text, hyperlinked table of contents, ability to print individual pages or the entire manual. Print Quality Print Readability: High-resolution images and clear text ensure excellent readability when printed. Binding Type Binding Recommendation: Recommended for professional binding if printing the entire manual for workshop use. Paper Type Paper Recommendation: Standard printing paper is suitable, with thicker stock recommended for frequently accessed sections. Engine Specifications Primary Engine Engine Type: Air/oil-cooled, four-stroke, boxer twin-cylinder engine Displacement: 1130 cc Performance Bore X Stroke: 101 mm x 70.5 mm Compression Ratio: 10.0:1 Fuel System Fuel Delivery: Electronic Fuel Injection (Bosch Motronic ME 7.2 or similar) Fuel Type: Unleaded premium gasoline (95 RON / 91 AKI recommended) Maintenance Valve Lash Adjustment Interval: Typically every 20,000 km (12,000 miles) or as specified in the manual. Engine Oil Type: Fully synthetic motorcycle oil, SAE 15W-50 or 20W-50, meeting BMW specifications (e.g., BMW Longlife-04 or similar). Engine Oil Capacity: Approximately 4.0 liters (4.2 US quarts) with filter change. Transmission Standard Transmission Type: 6-speed constant mesh gearbox Optional Clutch Type: Single dry plate clutch, hydraulically operated Features Final Drive: Enclosed driveshaft with single-sided swingarm and bevel gear final drive Maintenance Gearbox Oil Type: Hypoid gear oil, SAE 80W-90 API GL-5 Final Drive Oil Type: Hypoid gear oil, SAE 80W-90 API GL-5 Dimensions Exterior Wheelbase Range: Varies slightly by model (R, RT, GS) but generally around 1430-1450 mm (56.3-57.1 inches) Weights Dry Weight Range: Approximately 220-240 kg (485-529 lbs) depending on model and equipment. Fuel Tank Capacity: 20 liters (5.3 US gallons) for R and GS models; potentially larger for RT. Safety Features Ratings ABS Availability: Optional Integral ABS system available on most models within this production range. Active Features Braking System: Dual disc front brakes, single disc rear brake. Integral ABS system offers advanced braking control. Passive Features Lighting: Halogen headlight, integrated turn signals, and comprehensive rear lighting. Technology Features Infotainment Instrumentation: Analog tachometer and speedometer, LCD display for odometer, trip meter, clock, and fuel level indicator. Some models may have more advanced displays. Driver Assistance ABS: Optional BMW Integral Anti-lock Braking System provides enhanced safety during braking. Connectivity Diagnostic Interface: On-board diagnostic capabilities, accessible through specialized BMW diagnostic tools or interfaces (covered in the manual). Maintenance Service Intervals Oil Change Interval: Recommended...
Electronic Fuel Injection (Bosch Motronic ME 7.2 or similar)
Fuel Type:
Unleaded premium gasoline (95 RON / 91 AKI recommended)
Maintenance
Valve Lash Adjustment Interval:
Typically every 20,000 km (12,000 miles) or as specified in the manual.
Engine Oil Type:
Fully synthetic motorcycle oil, SAE 15W-50 or 20W-50, meeting BMW specifications (e.g., BMW Longlife-04 or similar).
Engine Oil Capacity:
Approximately 4.0 liters (4.2 US quarts) with filter change.
Transmission
Standard
Transmission Type:
6-speed constant mesh gearbox
Optional
Clutch Type:
Single dry plate clutch, hydraulically operated
Features
Final Drive:
Enclosed driveshaft with single-sided swingarm and bevel gear final drive
Maintenance
Gearbox Oil Type:
Hypoid gear oil, SAE 80W-90 API GL-5
Final Drive Oil Type:
Hypoid gear oil, SAE 80W-90 API GL-5
Dimensions
Exterior
Wheelbase Range:
Varies slightly by model (R, RT, GS) but generally around 1430-1450 mm (56.3-57.1 inches)
Weights
Dry Weight Range:
Approximately 220-240 kg (485-529 lbs) depending on model and equipment.
Fuel Tank Capacity:
20 liters (5.3 US gallons) for R and GS models; potentially larger for RT.
Safety Features
Ratings
ABS Availability:
Optional Integral ABS system available on most models within this production range.
Active Features
Braking System:
Dual disc front brakes, single disc rear brake. Integral ABS system offers advanced braking control.
Passive Features
Lighting:
Halogen headlight, integrated turn signals, and comprehensive rear lighting.
Technology Features
Infotainment
Instrumentation:
Analog tachometer and speedometer, LCD display for odometer, trip meter, clock, and fuel level indicator. Some models may have more advanced displays.
Driver Assistance
ABS:
Optional BMW Integral Anti-lock Braking System provides enhanced safety during braking.
Connectivity
Diagnostic Interface:
On-board diagnostic capabilities, accessible through specialized BMW diagnostic tools or interfaces (covered in the manual).
Maintenance
Service Intervals
Oil Change Interval:
Recommended every 10,000 km (6,000 miles) or annually.
Brake Fluid Change Interval:
Recommended every 2 years, regardless of mileage.
Spark Plug Replacement Interval:
Typically every 20,000 km (12,000 miles).
Fluid Specifications
Brake Fluid Type:
DOT 4 or DOT 5.1 (refer to manual for specific ABS model requirements).
Known Issues
Common Wear Items:
Clutch wear, final drive seals, and fork seals are common wear items that may require attention over time.
Electrical Connectors:
Corrosion or looseness in electrical connectors can lead to intermittent issues, particularly in adverse weather conditions.
Filter Part Numbers
Oil Filter Part Number Example:
BMW Part No. 11 42 1 457 985 (or equivalent aftermarket)
Vehicle History
Brand Heritage
Bmw Motorcycle Legacy:
BMW has a long-standing heritage in producing durable, reliable, and technologically advanced motorcycles, particularly known for its boxer engine configurations.
Model Evolution
R1150 Series Positioning:
The R1150 series succeeded the popular R1100 series, offering increased displacement, improved performance, and refined chassis components, catering to touring, sport-touring, and adventure-touring segments.
Production
Manufacturing Plant:
Primarily manufactured at BMW Motorrad's facility in Berlin, Germany.
Awards & Recognition
Recognitions
Bmw R1150 Gs Legacy:
The R1150 GS, in particular, is widely regarded as a highly capable adventure touring motorcycle, earning numerous accolades for its versatility and durability.
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