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1997 Citroen Berlingo I Service and Repair Manual

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🏷️ Basic Information Identification Make: Citroen Model: Berlingo Year: 1997 Generation: First Generation (M49) Codes Chassis Code: M49 👋 Introduction Market Position Market Position: The Citroen Berlingo I (Type M49) was a pioneering compact leisure activity vehicle (LAV) or MPV, designed to blend the practicality of a commercial van with the comfort and features of a passenger car. It targeted families and individuals seeking versatility, spaciousness, and a distinctive European design. Competitive Analysis Competitive Analysis: Competed against vehicles like the Renault Kangoo, Peugeot Partner, and Fiat Multipla, offering a unique combination of French styling, innovative packaging, and comfort-oriented ride. Key Features Key Features: Spacious and highly configurable interior, sliding rear doors for easy access, emphasis on ride comfort, robust and practical design, distinctively unconventional styling. 📋 Manual Details Coverage Areas Coverage Areas: All models, all repairs A-Z Page Count Page Count: Varies by specific publication, typically 300-600 pages for a comprehensive service manual Manual Type Manual Type: Service and Repair Manual Language Language: English Format Format: Likely Print (original dealership issue) or Digital PDF (reprint/scanned) 📖 Manual Coverage Systems Covered Systems Covered: Engine Mechanical, Engine Fuel & Emission Control, Engine Electrical, Cooling System, Lubrication System, Ignition System, Clutch, Manual Transmission, Automatic Transmission (if applicable), Drive Axles, Suspension (Front & Rear), Steering System, Brakes (Hydraulic & ABS), Wheels & Tires, Body & Frame, Exterior Trim, Interior Trim & Upholstery, HVAC System, Electrical System (including wiring diagrams), Lighting, Instrumentation & Controls, Audio System, Security System Procedures Included Procedures Included: Routine maintenance, scheduled servicing, diagnostics, troubleshooting, component removal and installation, repair procedures, overhaul instructions, adjustments, technical specifications, torque values, wiring diagrams, diagnostic trouble codes (DTCs) Technical Depth Technical Depth: Vehicle-specific, technician-level detail. Covers basic maintenance to complex overhauls and diagnostics, mirroring dealership technician resources. 📊 Manual Specifications File Format File Format: If PDF: Searchable text, high-resolution diagrams, bookmark navigation. If Print: High-quality paper, durable binding. Print Quality Print Quality: Originals typically feature clear diagrams and crisp text. Recreations should strive for equivalent clarity. Binding Type Binding Type: If Print: Spiral-bound or perfect-bound for ease of use in a workshop environment. Paper Type Paper Type: If Print: High-quality, durable paper stock suitable for workshop conditions. ⚙️ Engine Specifications Primary Engine Primary Engine: TU Series 4-cylinder petrol engines (e.g., 1.4L, 1.6L) and XUD/DW Series naturally aspirated and turbocharged diesel engines (e.g., 1.8D, 1.9D, 1.9TD). Performance Engine Power Petrol 1.4: Approx. 75 PS (74 hp / 55 kW) Engine Power Petrol 1.6: Approx. 90 PS (89 hp / 66 kW) Engine Power Diesel 1.9D: Approx. 60-70 PS (59-69 hp / 44-51 kW) Engine Power Diesel 1.9Td: Approx. 70-90 PS (69-89 hp / 51-66 kW) Fuel System Fuel System Petrol: Multi-point fuel injection (MPI) Fuel System Diesel: Indirect injection (IDI) or Direct Injection (DI) via rotary or inline injection pumps. 🔧 Transmission Standard Standard Transmission: 5-speed manual transmission Optional Optional Transmission: Some early models may have featured a 4-speed automatic transmission (AL4), though less common. Features Transmission Features: Durable and well-proven manual gearboxes; clutch operation typically cable-actuated. 📐 Dimensions Exterior Exterior Length: Approx. 4108 mm (161.7 in) Exterior Width: Approx. 1720 mm (67.7 in) Exterior Height: Approx. 1746 mm (68.7 in) Cargo Cargo Volume Seats Up: Approx. 505 liters (17.8 cu ft) Cargo Volume Seats Down: Over 2,800 liters (99 cu ft) with rear seats folded or removed Weights Curb Weight: Approx. 1150-1300 kg (2535-2866 lbs) depending on engine and specification 🛡️ Safety Features Ratings Safety Ratings Euro Ncap: Not directly comparable to modern NCAP standards due to its era of development. Early models likely had limited crash protection compared to contemporary vehicles. Active Features Active Features: Power assisted steering (standard on most models), Anti-lock Braking System (ABS) often optional or standard on higher trims. Passive Features Passive Features: Front airbags (driver and passenger often optional), Seatbelt pre-tensioners, Crumple zones, Reinforced passenger cell. 💡 Technology Features Infotainment Infotainment Features: Basic factory fitted radio/cassette player, often with optional CD player. Limited digital integration compared to modern vehicles. Driver Assistance Driver Assistance Features: Minimal driver assistance systems. Main features would be power steering and ABS (if equipped). Connectivity Connectivity Features: Basic connectivity via 12V accessory socket. No USB or Bluetooth capabilities as standard. 🔧 Maintenance Service Intervals Service Intervals Oil Change: Typically every 7,500-10,000 miles (12,000-16,000 km) or 12 months, whichever comes first, depending on engine and driving conditions. Service Intervals Timing Belt: Petrol engines: 60,000-80,000 miles (96,000-128,000 km) or 5-6 years. Diesel engines: 50,000-70,000 miles (80,000-112,000 km) or 4-5 years. Crucial to follow specific engine recommendations. Fluid Specifications Engine Oil Petrol: API SJ/SL or ACEA A2/A3 specifications, viscosity typically 5W-40 or 10W-40 (refer to manual for exact spec). Engine Oil Diesel: API CF/CG-4 or ACEA B2/B3/B4 specifications, viscosity typically 5W-40 or 10W-40 (refer to manual for exact spec). Coolant: Ethylene glycol based coolant, typically a pink or orange...
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Stichworte: 1997 Berlingo I Car Citroen
1997 Citroen Berlingo I Service and Repair Manual
🏷️ Basic Information
Identification
Make:
Citroen
Model:
Berlingo
Year:
1997
Generation:
First Generation (M49)
Codes
Chassis Code:
M49
👋 Introduction
Market Position
Market Position:
The Citroen Berlingo I (Type M49) was a pioneering compact leisure activity vehicle (LAV) or MPV, designed to blend the practicality of a commercial van with the comfort and features of a passenger car. It targeted families and individuals seeking versatility, spaciousness, and a distinctive European design.
Competitive Analysis
Competitive Analysis:
Competed against vehicles like the Renault Kangoo, Peugeot Partner, and Fiat Multipla, offering a unique combination of French styling, innovative packaging, and comfort-oriented ride.
Key Features
Key Features:
Spacious and highly configurable interior, sliding rear doors for easy access, emphasis on ride comfort, robust and practical design, distinctively unconventional styling.
📋 Manual Details
Coverage Areas
Coverage Areas:
All models, all repairs A-Z
Page Count
Page Count:
Varies by specific publication, typically 300-600 pages for a comprehensive service manual
Manual Type
Manual Type:
Service and Repair Manual
Language
Language:
English
Format
Format:
Likely Print (original dealership issue) or Digital PDF (reprint/scanned)
📖 Manual Coverage
Systems Covered
Systems Covered:
Engine Mechanical, Engine Fuel & Emission Control, Engine Electrical, Cooling System, Lubrication System, Ignition System, Clutch, Manual Transmission, Automatic Transmission (if applicable), Drive Axles, Suspension (Front & Rear), Steering System, Brakes (Hydraulic & ABS), Wheels & Tires, Body & Frame, Exterior Trim, Interior Trim & Upholstery, HVAC System, Electrical System (including wiring diagrams), Lighting, Instrumentation & Controls, Audio System, Security System
Procedures Included
Procedures Included:
Routine maintenance, scheduled servicing, diagnostics, troubleshooting, component removal and installation, repair procedures, overhaul instructions, adjustments, technical specifications, torque values, wiring diagrams, diagnostic trouble codes (DTCs)
Technical Depth
Technical Depth:
Vehicle-specific, technician-level detail. Covers basic maintenance to complex overhauls and diagnostics, mirroring dealership technician resources.
📊 Manual Specifications
File Format
File Format:
If PDF: Searchable text, high-resolution diagrams, bookmark navigation. If Print: High-quality paper, durable binding.
Print Quality
Print Quality:
Originals typically feature clear diagrams and crisp text. Recreations should strive for equivalent clarity.
Binding Type
Binding Type:
If Print: Spiral-bound or perfect-bound for ease of use in a workshop environment.
Paper Type
Paper Type:
If Print: High-quality, durable paper stock suitable for workshop conditions.
⚙️ Engine Specifications
Primary Engine
Primary Engine:
TU Series 4-cylinder petrol engines (e.g., 1.4L, 1.6L) and XUD/DW Series naturally aspirated and turbocharged diesel engines (e.g., 1.8D, 1.9D, 1.9TD).
Performance
Engine Power Petrol 1.4:
Approx. 75 PS (74 hp / 55 kW)
Engine Power Petrol 1.6:
Approx. 90 PS (89 hp / 66 kW)
Engine Power Diesel 1.9D:
Approx. 60-70 PS (59-69 hp / 44-51 kW)
Engine Power Diesel 1.9Td:
Approx. 70-90 PS (69-89 hp / 51-66 kW)
Fuel System
Fuel System Petrol:
Multi-point fuel injection (MPI)
Fuel System Diesel:
Indirect injection (IDI) or Direct Injection (DI) via rotary or inline injection pumps.
🔧 Transmission
Standard
Standard Transmission:
5-speed manual transmission
Optional
Optional Transmission:
Some early models may have featured a 4-speed automatic transmission (AL4), though less common.
Features
Transmission Features:
Durable and well-proven manual gearboxes; clutch operation typically cable-actuated.
📐 Dimensions
Exterior
Exterior Length:
Approx. 4108 mm (161.7 in)
Exterior Width:
Approx. 1720 mm (67.7 in)
Exterior Height:
Approx. 1746 mm (68.7 in)
Cargo
Cargo Volume Seats Up:
Approx. 505 liters (17.8 cu ft)
Cargo Volume Seats Down:
Over 2,800 liters (99 cu ft) with rear seats folded or removed
Weights
Curb Weight:
Approx. 1150-1300 kg (2535-2866 lbs) depending on engine and specification
🛡️ Safety Features
Ratings
Safety Ratings Euro Ncap:
Not directly comparable to modern NCAP standards due to its era of development. Early models likely had limited crash protection compared to contemporary vehicles.
Active Features
Active Features:
Power assisted steering (standard on most models), Anti-lock Braking System (ABS) often optional or standard on higher trims.
Passive Features
Passive Features:
Front airbags (driver and passenger often optional), Seatbelt pre-tensioners, Crumple zones, Reinforced passenger cell.
💡 Technology Features
Infotainment
Infotainment Features:
Basic factory fitted radio/cassette player, often with optional CD player. Limited digital integration compared to modern vehicles.
Driver Assistance
Driver Assistance Features:
Minimal driver assistance systems. Main features would be power steering and ABS (if equipped).
Connectivity
Connectivity Features:
Basic connectivity via 12V accessory socket. No USB or Bluetooth capabilities as standard.
🔧 Maintenance
Service Intervals
Service Intervals Oil Change:
Typically every 7,500-10,000 miles (12,000-16,000 km) or 12 months, whichever comes first, depending on engine and driving conditions.
Service Intervals Timing Belt:
Petrol engines: 60,000-80,000 miles (96,000-128,000 km) or 5-6 years. Diesel engines: 50,000-70,000 miles (80,000-112,000 km) or 4-5 years. Crucial to follow specific engine recommendations.
Fluid Specifications
Engine Oil Petrol:
API SJ/SL or ACEA A2/A3 specifications, viscosity typically 5W-40 or 10W-40 (refer to manual for exact spec).
Engine Oil Diesel:
API CF/CG-4 or ACEA B2/B3/B4 specifications, viscosity typically 5W-40 or 10W-40 (refer to manual for exact spec).
Coolant:
Ethylene glycol based coolant, typically a pink or orange OAT (Organic Acid Technology) type, with a 50/50 mix with distilled water. Check manual for specific Citroen coolant part numbers.
Brake Fluid:
DOT 4 (or DOT 3 for older systems) meeting ISO 4925 standard.
Transmission Fluid Manual:
API GL-4 SAE 75W-90 or 80W-90 gear oil. Capacity approx. 2.2 liters.
Known Issues
Known Issues:
Rear suspension torsion bar wear leading to sagging rear end, electrical gremlins (especially with older wiring and earth points), clutch slave cylinder failure, injector seal leaks on diesel engines, catalytic converter failure on petrol models, heater matrix leaks.
📚 Vehicle History
Brand Heritage
Brand Heritage:
Citroen has a long history of producing innovative and practical vehicles, often with a focus on comfort and unique design. The Berlingo I continued this tradition by creating a new segment.
Model Evolution
Model Evolution:
Launched in 1996, the Berlingo I (M49) was a revolutionary vehicle that established the compact MPV/LAV segment. It was produced with minimal changes for over a decade and spawned numerous derivatives and sister models (like the Peugeot Partner).
Production
Production Period:
1996-2012 (Original Berlingo, with facelifts)
Production Locations:
Primarily manufactured in France and also assembled in other global locations.
🏆 Awards & Recognition
Recognitions
Recognitions:
While specific 'awards' for the 1997 model are scarce, the Berlingo I was widely praised for its innovative concept and practicality, influencing the design of many subsequent compact MPVs and van-derived passenger vehicles. It was a significant market success for Citroen.
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