🏷️ Basic Information Identification Make: Mazda Model: RX-7 Year: 1997 Codes Chassis Code: FD3S Engine Code: 13B-REW 👋 Introduction Market Position Market Segment: Sports car, performance coupe. Competitive Analysis Key Competitors Era: Nissan 300ZX (Z32), Toyota Supra (JZA80), Mitsubishi 3000GT/GTO. Key Features Unique Selling Proposition: Renowned for its twin-turbocharged rotary engine, exceptional handling, and iconic styling. Target Audience Target Audience: Enthusiasts, DIY mechanics, owners seeking to maintain or restore their RX-7. 📋 Manual Details Coverage Areas Systems Covered: Engine, Drivetrain, Suspension, Steering, Brakes, Electrical System, HVAC, Bodywork, Fuel System, Cooling System, Lubrication System, Emissions Control, Diagnostic Procedures, Troubleshooting Page Count Page Count: High (estimated 1000+ pages for comprehensive service) Manual Type Manual Type: Full Service and Repair Manual Language Language: English Format Format: PDF Download 📖 Manual Coverage Systems Covered Engine Mechanical: Complete overhaul, apex seal replacement, rotor housing inspection, porting, timing adjustments, lubrication system servicing. Rotary Engine Specifics: Detailed explanation of the 13B-REW twin-turbo rotary engine operation, maintenance, and repair unique to this platform. Fuel And Emissions: Fuel injection system diagnosis and repair, fuel pump testing, injector cleaning, emissions control systems, catalytic converter service. Cooling And Lubrication: Radiator and cooling fan diagnostics, water pump replacement, oil cooler maintenance, oil metering system calibration. Ignition System: Ignition coil testing and replacement, spark plug specifications and replacement, ignition timing procedures. Drivetrain: Clutch replacement, transmission overhaul (manual and automatic where applicable), driveshaft and differential maintenance. Suspension And Steering: Front and rear suspension component replacement, alignment specifications, steering rack diagnosis and repair, power steering system. Brakes: Brake pad and rotor replacement, brake caliper service, hydraulic system bleeding, ABS system diagnosis. Electrical System: Wiring diagrams, fuse box locations and identification, starter and alternator testing, battery service, lighting system repair. HVAC System: Air conditioning system diagnosis and recharge, heater core replacement, blower motor service. Body And Interior: Body panel alignment, door and window regulator repair, interior trim component removal and installation, paint and finish care. Procedures Included Maintenance Schedules: Detailed scheduled maintenance intervals for oil changes, filter replacements, spark plug changes, and fluid checks. Troubleshooting Guides: Systematic diagnostic procedures for common and uncommon problems, with symptom-based troubleshooting trees. Repair Procedures: Step-by-step instructions for component removal, installation, and repair, often with torque specifications and diagrams. Rebuilding Instructions: Comprehensive guides for rebuilding major components such as the engine and transmission. Diagnostic Troubleshooting: Information on diagnostic trouble codes (DTCs) and how to interpret and resolve them using on-board diagnostics (OBD-II). Wiring Diagrams: Detailed, component-level wiring schematics for all vehicle electrical systems. Technical Depth Depth Level: In-depth, professional level coverage suitable for enthusiasts and professional mechanics alike. Diagnostic Tools: Recommendations and procedures for using specific diagnostic tools and equipment. Special Tools: Identification and usage of specialized tools required for certain maintenance or repair tasks. 📊 Manual Specifications File Format File Format: PDF Print Quality Print Quality: High resolution, suitable for printing individual pages or the entire manual. Binding Type Binding Type: N/A (Digital PDF download) Paper Type Paper Type: N/A (Digital PDF download) Searchability Searchability: Likely text-searchable for quick access to information. Illustrations Illustrations: Includes diagrams, schematics, and photographs to aid understanding. ⚙️ Engine Specifications Primary Engine Engine Type: Twin-Rotary, Naturally Aspirated & Turbocharged (13B-REW) Engine Configuration: Two-Rotor, Sequential Twin-Turbocharged Displacement: 1.3 Liters (654cc per rotor x 2) Performance Horsepower: 255 hp @ 6500 RPM (US Spec) Torque: 217 lb-ft @ 5000 RPM (US Spec) Redline: 8000 RPM Fuel System Fuel Delivery: Electronic Fuel Injection (EFI) Recommended Fuel: 91 Octane or higher Lubrication Oil Type: Synthetic 10W-30 or 20W-50 (refer to manual for specific API rating and viscosity) Oil Capacity: Approximately 4.5 - 5.0 liters (with filter) 🔧 Transmission Standard Transmission Type: 5-Speed Manual Optional Transmission Type Optional: 4-Speed Automatic (less common) Features Clutch Type: Hydraulically actuated, multi-plate clutch system (rotary specific) Transmission Fluid: Dexron III or equivalent automatic transmission fluid (ATF) for automatic, manual transmission fluid for manual (refer to manual for exact specifications). 📐 Dimensions Exterior Wheelbase: 2545 mm (100.2 in) Length: 4295 mm (169.1 in) Width: 1750 mm (68.9 in) Height: 1230 mm (48.4 in) Weights Curb Weight: Approximately 1300 kg (2866 lbs) Weight Distribution: Near 50/50 front/rear 🛡️ Safety Features Ratings NHTSA Ratings: Information not readily available for this specific year; focus on era-appropriate safety features. Active Features ABS: Standard Anti-lock Braking System (ABS) Traction Control: Optional Traction Control System (TCS) Passive Features Airbags: Driver and Passenger airbags Seatbelts: Three-point inertia-reel seatbelts Rollover Protection: Reinforced A-pillars and roof structure 💡 Technology Features Infotainment Audio System: Factory AM/FM stereo with cassette player, optional CD player. Display: Digital clock, basic instrument cluster displays. Driver Assistance Cruise Control: Standard cruise control system. Connectivity OBD Ii: Equipped with OBD-II diagnostic port for emissions and fault code retrieval. 🔧 Maintenance Service Intervals Oil Change Interval: Every 3,000-5,000 miles or 3-6 months (depending on driving conditions and oil type) Spark Plug Replacement:...
Synthetic 10W-30 or 20W-50 (refer to manual for specific API rating and viscosity)
Oil Capacity:
Approximately 4.5 - 5.0 liters (with filter)
🔧 Transmission
Standard
Transmission Type:
5-Speed Manual
Optional
Transmission Type Optional:
4-Speed Automatic (less common)
Features
Clutch Type:
Hydraulically actuated, multi-plate clutch system (rotary specific)
Transmission Fluid:
Dexron III or equivalent automatic transmission fluid (ATF) for automatic, manual transmission fluid for manual (refer to manual for exact specifications).
📐 Dimensions
Exterior
Wheelbase:
2545 mm (100.2 in)
Length:
4295 mm (169.1 in)
Width:
1750 mm (68.9 in)
Height:
1230 mm (48.4 in)
Weights
Curb Weight:
Approximately 1300 kg (2866 lbs)
Weight Distribution:
Near 50/50 front/rear
🛡️ Safety Features
Ratings
NHTSA Ratings:
Information not readily available for this specific year; focus on era-appropriate safety features.
Active Features
ABS:
Standard Anti-lock Braking System (ABS)
Traction Control:
Optional Traction Control System (TCS)
Passive Features
Airbags:
Driver and Passenger airbags
Seatbelts:
Three-point inertia-reel seatbelts
Rollover Protection:
Reinforced A-pillars and roof structure
💡 Technology Features
Infotainment
Audio System:
Factory AM/FM stereo with cassette player, optional CD player.
Display:
Digital clock, basic instrument cluster displays.
Driver Assistance
Cruise Control:
Standard cruise control system.
Connectivity
OBD Ii:
Equipped with OBD-II diagnostic port for emissions and fault code retrieval.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 3,000-5,000 miles or 3-6 months (depending on driving conditions and oil type)
Spark Plug Replacement:
Typically every 30,000-60,000 miles (specific to rotary ignition requirements)
Timing Belt Replacement:
N/A (Rotary engines do not have timing belts; they use a timing chain/drive system for the eccentric shaft).
Fluid Specifications
Engine Oil:
API SG/SH or higher, SAE 10W-30, 5W-30 or 20W-50 (refer to owner's manual for precise recommendation based on climate).
Coolant:
50/50 mix of ethylene glycol based coolant and distilled water.
Brake Fluid:
DOT 3 or DOT 4 brake fluid.
Known Issues
Apex Seal Wear:
Premature wear of apex seals is a common concern if the engine is not properly maintained or is subjected to abuse (e.g., detonation).
Sequential Turbo Failure:
Issues with the secondary turbocharger or its control system can occur.
Oil Consumption:
Rotary engines inherently consume oil as part of their lubrication system; monitoring and topping up is crucial.
Overheating:
Can be susceptible to overheating if cooling system is not maintained.
📚 Vehicle History
Brand Heritage
Mazda Rotary Legacy:
Mazda's long-standing commitment to rotary engine technology, dating back to the Cosmo Sport.
Model Evolution
Third Generation Fd:
The FD generation (1992-2002) is the pinnacle of the RX-7's development, known for its sleek design and advanced rotary engine.
Production
Production Period:
1992-2002
Manufacturing Location:
Japan
Notable Variants:
Spirit R, Type R, Type RS
🏆 Awards & Recognition
Recognitions
Car And Driver Ten Best:
Frequently cited for exceptional handling and performance by automotive publications of its era.
Ratings
Handling Reputation:
Universally praised for its superb handling, balance, and driver feedback, often considered one of the best handling cars of its generation.
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