1997 Yamaha XVS 650 Drag Star Service Repair Manual
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🏷️ Basic Information
Identification
Make:
Yamaha
Model:
XVS650 Drag Star
Year:
1997
Engine Type:
V-twin, Four-stroke
Engine Designation:
XVS650
👋 Introduction
Market Position
Product Offering:
Essential documentation for owners and technicians seeking to maintain and repair the 1997 Yamaha XVS650 Drag Star, emphasizing DIY capabilities.
Competitive Analysis
Value Proposition:
Provides complete coverage to avoid costly dealership repairs, making it a cost-effective solution for motorcycle owners.
Key Features
Diagrams And Instructions:
Features high-quality diagrams and step-by-step instructions for comprehensive service and repair.
📋 Manual Details
Coverage Areas
Primary Coverage:
1997 Yamaha XVS650 Drag Star Motorcycle
Page Count
Estimated Page Count:
Estimated 300-500 pages (typical for comprehensive service manuals of this era, exact count not specified)
Manual Type
Type:
Service Repair Manual
Language
Language:
English
Format
File Format:
PDF
📖 Manual Coverage
Systems Covered
Engine Systems:
Engine disassembly, assembly, lubrication, valve clearance adjustment, piston and cylinder inspection, crankshaft and connecting rod checks, camshaft and timing chain inspection, cooling system maintenance, oil filter replacement.
Fuel System:
Carburetor inspection, cleaning, and adjustment; fuel pump operation; fuel tank maintenance; fuel filter replacement.
Electrical System:
Ignition system troubleshooting, charging system testing, starter motor operation, lighting system diagnostics, wiring diagrams, battery maintenance, fuses and relays.
Chassis Systems:
Frame inspection, front fork disassembly and overhaul, rear shock absorber inspection and replacement, steering system maintenance, wheel bearing service, brake system maintenance and bleeding, clutch operation and adjustment.
Procedures Included
Maintenance Procedures:
Oil changes, filter replacements, spark plug replacement, chain adjustment, brake pad replacement, fluid level checks and top-offs, periodic lubrication.
Diagnostic Procedures:
Troubleshooting guides for common performance issues, electrical faults, and mechanical problems; symptom-based diagnostics.
Repair Procedures:
Detailed step-by-step instructions for component removal, repair, and reinstallation, including engine rebuilds, transmission servicing, and chassis component replacement.
Technical Depth
Depth:
Comprehensive, covering from basic periodic maintenance to in-depth engine and chassis overhauls, suitable for both DIY enthusiasts and professional technicians.
📊 Manual Specifications
File Format
Compatibility:
Compatible with all versions of Windows & Mac
Print Quality
Printability:
All pages are printable
Binding Type
Binding:
Digital Download (No physical binding)
Paper Type
Paper Quality:
N/A (Digital PDF)
⚙️ Engine Specifications
Primary Engine
Engine Displacement:
649 cc (39.6 cu in)
Engine Configuration:
60° V-twin, SOHC, 2 valves per cylinder
Performance
Bore X Stroke:
76 mm x 71 mm (3.0 x 2.8 in)
Compression Ratio:
9.0:1 (Typical for this model, confirm with manual)
Fuel System
Carburetion:
Two 32mm Mikuni carburetors
Fuel Delivery:
Mechanical fuel pump
🔧 Transmission
Standard
Transmission Type:
5-speed constant mesh
Features
Clutch Type:
Wet, multi-plate
📐 Dimensions
Exterior
Length:
Approx. 2,345 mm (92.3 in)
Width:
Approx. 880 mm (34.6 in)
Height:
Approx. 1,120 mm (44.1 in)
Weights
Dry Weight:
Approx. 197 kg (434 lbs)
Wet Weight:
Approx. 211 kg (465 lbs)
🛡️ Safety Features
Active Features
Brakes Front:
Hydraulic disc, Ø 298 mm (11.7 in)
Brakes Rear:
Drum
Suspension Front:
Telescopic fork, Ø 41 mm (1.6 in), 140 mm (5.5 in) travel
Suspension Rear:
Swingarm, dual shock absorbers, 70 mm (2.8 in) travel
💡 Technology Features
Infotainment
Instrumentation:
Analog speedometer, tachometer, fuel gauge, odometer, trip meter, warning lights (oil, neutral, high beam, turn signals).
Driver Assistance
ABS:
Not available on this model year.
Connectivity
Charging System:
12V, 3-phase alternator with battery ignition.
🔧 Maintenance
Service Intervals
Engine Oil Change:
Every 6,000 km (3,700 miles) or 6 months, whichever comes first.
Air Filter Cleaning:
Every 6,000 km (3,700 miles).
Spark Plug Replacement:
Every 12,000 km (7,500 miles).
Fluid Specifications
Engine Oil Type:
Yamalube 4 (or equivalent) SAE 10W-40 API SG or higher, JASO MA certified.
Engine Oil Capacity:
3.0 L (3.2 US qt) with filter change.
Brake Fluid Type:
DOT 3 or DOT 4.
Coolant Type:
Permanent type antifreeze coolant with a 50/50 mix of ethylene glycol and deionized water.
Known Issues
Carburetor Issues:
Occasional synchronization issues or clogging if not properly maintained, can lead to rough idle or poor fuel economy.
Rear Brake Wear:
Drum brakes can wear over time, requiring periodic inspection and adjustment or replacement of shoes.
Shaft Drive Maintenance:
While not explicitly stated as an issue, shaft drive systems require periodic lubrication of the final drive gear oil.
📚 Vehicle History
Brand Heritage
Manufacturer Origin:
Japan
Model Evolution
Drag Star Lineage:
The XVS650 Drag Star (Virago in some markets) was part of Yamaha's cruiser lineup, known for its classic styling and V-twin engine.
Production
Production Period:
The Drag Star 650 was produced from 1997 through 2007, with the 1997 model marking its introduction.
🏆 Awards & Recognition
Recognitions
Model Reputation:
The XVS650 Drag Star is generally well-regarded for its reliability, classic styling, and comfortable cruiser riding experience, making it a popular choice for riders of all levels.
Essential documentation for owners and technicians seeking to maintain and repair the 1997 Yamaha XVS650 Drag Star, emphasizing DIY capabilities.
Competitive Analysis
Value Proposition:
Provides complete coverage to avoid costly dealership repairs, making it a cost-effective solution for motorcycle owners.
Key Features
Diagrams And Instructions:
Features high-quality diagrams and step-by-step instructions for comprehensive service and repair.
📋 Manual Details
Coverage Areas
Primary Coverage:
1997 Yamaha XVS650 Drag Star Motorcycle
Page Count
Estimated Page Count:
Estimated 300-500 pages (typical for comprehensive service manuals of this era, exact count not specified)
Manual Type
Type:
Service Repair Manual
Language
Language:
English
Format
File Format:
PDF
📖 Manual Coverage
Systems Covered
Engine Systems:
Engine disassembly, assembly, lubrication, valve clearance adjustment, piston and cylinder inspection, crankshaft and connecting rod checks, camshaft and timing chain inspection, cooling system maintenance, oil filter replacement.
Fuel System:
Carburetor inspection, cleaning, and adjustment; fuel pump operation; fuel tank maintenance; fuel filter replacement.
Electrical System:
Ignition system troubleshooting, charging system testing, starter motor operation, lighting system diagnostics, wiring diagrams, battery maintenance, fuses and relays.
Chassis Systems:
Frame inspection, front fork disassembly and overhaul, rear shock absorber inspection and replacement, steering system maintenance, wheel bearing service, brake system maintenance and bleeding, clutch operation and adjustment.
Procedures Included
Maintenance Procedures:
Oil changes, filter replacements, spark plug replacement, chain adjustment, brake pad replacement, fluid level checks and top-offs, periodic lubrication.
Diagnostic Procedures:
Troubleshooting guides for common performance issues, electrical faults, and mechanical problems; symptom-based diagnostics.
Repair Procedures:
Detailed step-by-step instructions for component removal, repair, and reinstallation, including engine rebuilds, transmission servicing, and chassis component replacement.
Technical Depth
Depth:
Comprehensive, covering from basic periodic maintenance to in-depth engine and chassis overhauls, suitable for both DIY enthusiasts and professional technicians.
📊 Manual Specifications
File Format
Compatibility:
Compatible with all versions of Windows & Mac
Print Quality
Printability:
All pages are printable
Binding Type
Binding:
Digital Download (No physical binding)
Paper Type
Paper Quality:
N/A (Digital PDF)
⚙️ Engine Specifications
Primary Engine
Engine Displacement:
649 cc (39.6 cu in)
Engine Configuration:
60° V-twin, SOHC, 2 valves per cylinder
Performance
Bore X Stroke:
76 mm x 71 mm (3.0 x 2.8 in)
Compression Ratio:
9.0:1 (Typical for this model, confirm with manual)
Fuel System
Carburetion:
Two 32mm Mikuni carburetors
Fuel Delivery:
Mechanical fuel pump
🔧 Transmission
Standard
Transmission Type:
5-speed constant mesh
Features
Clutch Type:
Wet, multi-plate
📐 Dimensions
Exterior
Length:
Approx. 2,345 mm (92.3 in)
Width:
Approx. 880 mm (34.6 in)
Height:
Approx. 1,120 mm (44.1 in)
Weights
Dry Weight:
Approx. 197 kg (434 lbs)
Wet Weight:
Approx. 211 kg (465 lbs)
🛡️ Safety Features
Active Features
Brakes Front:
Hydraulic disc, Ø 298 mm (11.7 in)
Brakes Rear:
Drum
Suspension Front:
Telescopic fork, Ø 41 mm (1.6 in), 140 mm (5.5 in) travel
Suspension Rear:
Swingarm, dual shock absorbers, 70 mm (2.8 in) travel
💡 Technology Features
Infotainment
Instrumentation:
Analog speedometer, tachometer, fuel gauge, odometer, trip meter, warning lights (oil, neutral, high beam, turn signals).
Driver Assistance
ABS:
Not available on this model year.
Connectivity
Charging System:
12V, 3-phase alternator with battery ignition.
🔧 Maintenance
Service Intervals
Engine Oil Change:
Every 6,000 km (3,700 miles) or 6 months, whichever comes first.
Air Filter Cleaning:
Every 6,000 km (3,700 miles).
Spark Plug Replacement:
Every 12,000 km (7,500 miles).
Fluid Specifications
Engine Oil Type:
Yamalube 4 (or equivalent) SAE 10W-40 API SG or higher, JASO MA certified.
Engine Oil Capacity:
3.0 L (3.2 US qt) with filter change.
Brake Fluid Type:
DOT 3 or DOT 4.
Coolant Type:
Permanent type antifreeze coolant with a 50/50 mix of ethylene glycol and deionized water.
Known Issues
Carburetor Issues:
Occasional synchronization issues or clogging if not properly maintained, can lead to rough idle or poor fuel economy.
Rear Brake Wear:
Drum brakes can wear over time, requiring periodic inspection and adjustment or replacement of shoes.
Shaft Drive Maintenance:
While not explicitly stated as an issue, shaft drive systems require periodic lubrication of the final drive gear oil.
📚 Vehicle History
Brand Heritage
Manufacturer Origin:
Japan
Model Evolution
Drag Star Lineage:
The XVS650 Drag Star (Virago in some markets) was part of Yamaha's cruiser lineup, known for its classic styling and V-twin engine.
Production
Production Period:
The Drag Star 650 was produced from 1997 through 2007, with the 1997 model marking its introduction.
🏆 Awards & Recognition
Recognitions
Model Reputation:
The XVS650 Drag Star is generally well-regarded for its reliability, classic styling, and comfortable cruiser riding experience, making it a popular choice for riders of all levels.
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