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Chrysler Voyager 1998 1999 Service Repair Workshop Manual

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🏷️ Basic Information Identification Make: Chrysler Model: Voyager Model Years: 1998, 1999 Codes Platform Code: NS (1996-2000) 👋 Introduction Market Position Segment: Minivan Target Audience: Families, people needing flexible cargo and passenger space Competitive Analysis Competitors: Dodge Grand Caravan, Ford Windstar, Chevrolet Venture, Pontiac Trans Sport, Toyota Sienna, Honda Odyssey Key Features Vehicle Usp: Spacious interior, versatile seating, comfortable ride 📋 Manual Details Coverage Areas Main Topics: Full service and repair instruction Page Count Estimated Page Count: 1500+ Manual Type Type: Service Repair Workshop Manual Language Language: English Format Format: Likely Digital (PDF) or Print 📖 Manual Coverage Systems Covered Engine: Internal combustion engine systems, diagnostics, and repair Transmission: Automatic transmission operation, maintenance, and overhaul Brakes: Hydraulic brake system, ABS, parking brake Steering: Power steering system, steering column, linkage Suspension: Front and rear suspension components, alignment Electrical: Wiring diagrams, charging system, starting system, lighting, accessories Climate Control: HVAC system, A/C service and repair Fuel System: Fuel delivery, injection system, emissions control Exhaust System: Exhaust manifold, catalytic converter, mufflers Body And Interior: Body panels, doors, glass, interior trim, seating Diagnostic Troubleshooting: Systematic fault finding and diagnostic procedures Procedures Included Maintenance: Scheduled maintenance, fluid changes, filter replacements Repair: Component replacement, system repair, troubleshooting Overhaul: Major component rebuilds (e.g., engine, transmission) Diagnostics: Component testing, code retrieval, symptom-based troubleshooting Wiring Diagrams: Detailed electrical circuit schematics Technical Depth Depth: Comprehensive, suitable for professional mechanics and advanced DIY enthusiasts 📊 Manual Specifications File Format File Format: PDF (likely, for digital versions), Printed Paper Print Quality Quality: Professional, clear text and legible diagrams (typical for manufacturer publications) Binding Type Binding: Spiral-bound or perfect bound (for print versions) Paper Type Paper: Durable, semi-gloss paper (for print versions) ⚙️ Engine Specifications Primary Engine Engine Code 1: 3.3L V6 (EGA) Displacement 1: 3301 cc Horsepower 1: 158 hp @ 4800 rpm (approx.) Torque 1: 190 lb-ft @ 3600 rpm (approx.) Engine Type 1: Overhead Valve (OHV), SOHC for later variants Bore X Stroke 1: 96.0 mm x 76.2 mm (approx.) Compression Ratio 1: 8.4:1 (approx.) Fuel Induction 1: Multi-port Fuel Injection (MPI) Optional Engine Engine Code 2: 3.8L V6 (ECL) Displacement 2: 3778 cc Horsepower 2: 180 hp @ 4600 rpm (approx.) Torque 2: 215 lb-ft @ 3200 rpm (approx.) Engine Type 2: Overhead Valve (OHV) Fuel System Fuel Type: Unleaded Gasoline Fuel Tank Capacity: 18.0 gallons (approx.) 🔧 Transmission Standard Transmission Type Standard: 4-Speed Automatic (41TE) Optional Transmission Type Optional: Not Applicable for these model years Features Transmission Features: Electronically controlled, overdrive 📐 Dimensions Exterior Wheelbase: 119.3 inches (approx.) Length: 194.7 inches (approx.) Width: 72.1 inches (approx.) Height: 68.0 inches (approx.) Weights Curb Weight Min: 4100 lbs (approx.) Gross Vehicle Weight Rating: 5600 lbs (approx.) 🛡️ Safety Features Ratings NHTSA Driver Front Impact 98: 4-star NHTSA Passenger Front Impact 98: 4-star IIHS Safest Car Award 1998: Yes (for certain configurations) Active Features ABS: Standard on most trims Traction Control: Optional on some models Passive Features Airbags: Driver and front passenger airbags Seatbelts: 3-point seatbelts for all outboard seating positions, 2-point for center rear 💡 Technology Features Infotainment Audio System: AM/FM stereo with cassette player, optional CD player, and available premium sound systems. Rear Entertainment: Optional rear-seat video system with VCR or CD-based entertainment in higher trims. Driver Assistance Cruise Control: Standard on most models Tire Pressure Monitoring: Not available Connectivity Aux Input: Not available Bluetooth: Not available 🔧 Maintenance Service Intervals Oil Change Interval: Every 3,000-7,500 miles or 3-6 months, depending on oil type and driving conditions (refer to manual for specifics) Air Filter Replacement: Every 15,000-30,000 miles Spark Plug Replacement: Every 30,000-100,000 miles (depending on plug type) Fluid Specifications Engine Oil Type: API SG, SH, SJ rated SAE 5W-30 or 10W-30 (check owner's manual for exact viscosity based on climate) Transmission Fluid Type: ATF+4 (Chrysler Material Standard MS-9602) or equivalent Coolant Type: Chrysler-spec (Mopar) HOAT coolant (Orange) or equivalent, 50/50 mix with distilled water Brake Fluid Type: DOT 3 Known Issues Common Problems 1: Transmission issues (e.g., torque converter shudder, solenoid failures) are sometimes reported. Common Problems 2: Power window regulator failures. Common Problems 3: Headlight switch failures causing intermittent or non-functioning lights. Common Problems 4: Rear axle seal leaks. Common Problems 5: Interior heating/cooling ducting issues. 📚 Vehicle History Brand Heritage Chrysler Legacy: Chrysler has a long history of innovation in automotive design, particularly in pioneering the minivan segment. Model Evolution Voyager Generation Ns: The 1998-1999 models are part of the second generation (NS) of the Chrysler Voyager, which began in 1996. This generation introduced updated styling and improved aerodynamics. Production Manufacturing Plant: Windsor Assembly Plant, Windsor, Ontario, Canada Global Variants: Sold globally under various Chrysler, Dodge (Caravan), and Plymouth (Voyager) nameplates.
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Chrysler Voyager 1998 1999 Service Repair Workshop Manual
🏷️ Basic Information
Identification
Make:
Chrysler
Model:
Voyager
Model Years:
1998, 1999
Codes
Platform Code:
NS (1996-2000)
👋 Introduction
Market Position
Segment:
Minivan
Target Audience:
Families, people needing flexible cargo and passenger space
Competitive Analysis
Competitors:
Dodge Grand Caravan, Ford Windstar, Chevrolet Venture, Pontiac Trans Sport, Toyota Sienna, Honda Odyssey
Key Features
Vehicle Usp:
Spacious interior, versatile seating, comfortable ride
📋 Manual Details
Coverage Areas
Main Topics:
Full service and repair instruction
Page Count
Estimated Page Count:
1500+
Manual Type
Type:
Service Repair Workshop Manual
Language
Language:
English
Format
Format:
Likely Digital (PDF) or Print
📖 Manual Coverage
Systems Covered
Engine:
Internal combustion engine systems, diagnostics, and repair
Transmission:
Automatic transmission operation, maintenance, and overhaul
Brakes:
Hydraulic brake system, ABS, parking brake
Steering:
Power steering system, steering column, linkage
Suspension:
Front and rear suspension components, alignment
Electrical:
Wiring diagrams, charging system, starting system, lighting, accessories
Climate Control:
HVAC system, A/C service and repair
Fuel System:
Fuel delivery, injection system, emissions control
Exhaust System:
Exhaust manifold, catalytic converter, mufflers
Body And Interior:
Body panels, doors, glass, interior trim, seating
Diagnostic Troubleshooting:
Systematic fault finding and diagnostic procedures
Procedures Included
Maintenance:
Scheduled maintenance, fluid changes, filter replacements
Repair:
Component replacement, system repair, troubleshooting
Overhaul:
Major component rebuilds (e.g., engine, transmission)
Diagnostics:
Component testing, code retrieval, symptom-based troubleshooting
Wiring Diagrams:
Detailed electrical circuit schematics
Technical Depth
Depth:
Comprehensive, suitable for professional mechanics and advanced DIY enthusiasts
📊 Manual Specifications
File Format
File Format:
PDF (likely, for digital versions), Printed Paper
Print Quality
Quality:
Professional, clear text and legible diagrams (typical for manufacturer publications)
Binding Type
Binding:
Spiral-bound or perfect bound (for print versions)
Paper Type
Paper:
Durable, semi-gloss paper (for print versions)
⚙️ Engine Specifications
Primary Engine
Engine Code 1:
3.3L V6 (EGA)
Displacement 1:
3301 cc
Horsepower 1:
158 hp @ 4800 rpm (approx.)
Torque 1:
190 lb-ft @ 3600 rpm (approx.)
Engine Type 1:
Overhead Valve (OHV), SOHC for later variants
Bore X Stroke 1:
96.0 mm x 76.2 mm (approx.)
Compression Ratio 1:
8.4:1 (approx.)
Fuel Induction 1:
Multi-port Fuel Injection (MPI)
Optional Engine
Engine Code 2:
3.8L V6 (ECL)
Displacement 2:
3778 cc
Horsepower 2:
180 hp @ 4600 rpm (approx.)
Torque 2:
215 lb-ft @ 3200 rpm (approx.)
Engine Type 2:
Overhead Valve (OHV)
Fuel System
Fuel Type:
Unleaded Gasoline
Fuel Tank Capacity:
18.0 gallons (approx.)
🔧 Transmission
Standard
Transmission Type Standard:
4-Speed Automatic (41TE)
Optional
Transmission Type Optional:
Not Applicable for these model years
Features
Transmission Features:
Electronically controlled, overdrive
📐 Dimensions
Exterior
Wheelbase:
119.3 inches (approx.)
Length:
194.7 inches (approx.)
Width:
72.1 inches (approx.)
Height:
68.0 inches (approx.)
Weights
Curb Weight Min:
4100 lbs (approx.)
Gross Vehicle Weight Rating:
5600 lbs (approx.)
🛡️ Safety Features
Ratings
NHTSA Driver Front Impact 98:
4-star
NHTSA Passenger Front Impact 98:
4-star
IIHS Safest Car Award 1998:
Yes (for certain configurations)
Active Features
ABS:
Standard on most trims
Traction Control:
Optional on some models
Passive Features
Airbags:
Driver and front passenger airbags
Seatbelts:
3-point seatbelts for all outboard seating positions, 2-point for center rear
💡 Technology Features
Infotainment
Audio System:
AM/FM stereo with cassette player, optional CD player, and available premium sound systems.
Rear Entertainment:
Optional rear-seat video system with VCR or CD-based entertainment in higher trims.
Driver Assistance
Cruise Control:
Standard on most models
Tire Pressure Monitoring:
Not available
Connectivity
Aux Input:
Not available
Bluetooth:
Not available
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 3,000-7,500 miles or 3-6 months, depending on oil type and driving conditions (refer to manual for specifics)
Air Filter Replacement:
Every 15,000-30,000 miles
Spark Plug Replacement:
Every 30,000-100,000 miles (depending on plug type)
Fluid Specifications
Engine Oil Type:
API SG, SH, SJ rated SAE 5W-30 or 10W-30 (check owner's manual for exact viscosity based on climate)
Transmission Fluid Type:
ATF+4 (Chrysler Material Standard MS-9602) or equivalent
Coolant Type:
Chrysler-spec (Mopar) HOAT coolant (Orange) or equivalent, 50/50 mix with distilled water
Brake Fluid Type:
DOT 3
Known Issues
Common Problems 1:
Transmission issues (e.g., torque converter shudder, solenoid failures) are sometimes reported.
Common Problems 2:
Power window regulator failures.
Common Problems 3:
Headlight switch failures causing intermittent or non-functioning lights.
Common Problems 4:
Rear axle seal leaks.
Common Problems 5:
Interior heating/cooling ducting issues.
📚 Vehicle History
Brand Heritage
Chrysler Legacy:
Chrysler has a long history of innovation in automotive design, particularly in pioneering the minivan segment.
Model Evolution
Voyager Generation Ns:
The 1998-1999 models are part of the second generation (NS) of the Chrysler Voyager, which began in 1996. This generation introduced updated styling and improved aerodynamics.
Production
Manufacturing Plant:
Windsor Assembly Plant, Windsor, Ontario, Canada
Global Variants:
Sold globally under various Chrysler, Dodge (Caravan), and Plymouth (Voyager) nameplates.
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