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Mitsubishi Space Runner 1998-2003 Service Repair Manual

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This manual covers the Space Runner, second generation, produced for the model years 1998 through 2003. The Space Runner is a compact MPV known for its practical design, offering a spacious interior for its class and reliable engineering. It typically features front-wheel drive, with all-wheel drive available on select models, and is powered by engines such as the 1.8L 4G93 or the 2.0L 4G63, with both naturally aspirated and GDI variants. Its design prioritizes functionality and passenger comfort, making it a versatile vehicle for families and everyday use. This comprehensive service repair workshop manual provides detailed information for the maintenance, diagnosis, and repair of your Space Runner. It covers all major systems, including engine mechanical and electrical components, fuel and emission control systems, transmission (manual and automatic), suspension, steering, brakes, and body electrical systems. The manual includes step-by-step repair procedures, diagnostic guidance, troubleshooting tips, and technical specifications, all presented in English with clear diagrams and illustrations. This resource is designed to assist both DIY owners and professional technicians in maintaining the vehicle's optimal performance and longevity. 🏷️ Basic Information Identification Make: Mitsubishi Model: Space Runner Generation: Second Generation Codes Chassis Code: N100 Series (e.g., N13W, N11W) 👋 Introduction Market Position Target Audience: DIY car owners with basic mechanical skills and independent auto service professionals Competitive Analysis Advantage: Provides dealer-level repair information, saving significant costs on maintenance and repairs. Key Features Visuals: Includes diagrams, illustrations, and wiring schematics for clear understanding. Searchability: Searchable PDF format allows for quick access to specific information. Accuracy: Vehicle-specific, not generic, ensuring accuracy and reliability. 📋 Manual Details Coverage Areas Applicable Years: 1998, 1999, 2000, 2001, 2002, 2003 Page Count Estimated Page Count: High (typically 1000+ pages for a comprehensive service manual) Manual Type Type: Service Repair Workshop Manual Language Language: English Format Format: PDF Download 📖 Manual Coverage Systems Covered Engine Mechanical: Yes (including diagnostics, disassembly, assembly, inspection, and repair) Engine Electrical: Yes (including ignition system, starting system, charging system, ECU diagnostics, wiring diagrams) Emission Control: Yes (including components, diagnostics, and emissions testing procedures) Fuel System: Yes (including fuel pump, injectors, fuel pressure, EFI system) Clutch System: Yes (for manual transmission models) Manual Transaxle: Yes (including gears, bearings, seals, overhaul) Automatic Transaxle: Yes (including hydraulic control, torque converter, overhaul, diagnostics) Driveshaft Axle: Yes (including CV joints, driveshafts, differential) Suspension System: Yes (including struts, springs, bushings, alignment) Steering System: Yes (including power steering, tie rods, steering rack, column) Restraint System: Yes (including airbags, seatbelts, SRS system) Brake System: Yes (including discs, pads, calipers, ABS system, hydraulic lines) Body Interior Exterior: Yes (including panels, trim, doors, glass, seats, dashboard) Body Electrical: Yes (including lighting, power windows, central locking, instrumentation, audio systems) HVAC: Yes (Heating, Ventilation, and Air Conditioning system) Procedures Included Maintenance: Yes (oil changes, filter replacements, fluid checks, spark plugs, belts) Troubleshooting: Yes (diagnostic procedures, symptom-based troubleshooting) Repair: Yes (step-by-step instructions for component replacement and repair) Diagnostics: Yes (OBD-II codes, sensor testing, system checks) Rebuilds: Yes (engine and transmission overhaul procedures are typically included) Technical Depth Depth: Comprehensive (covers basic maintenance to complete engine/transmission rebuilds) Detail Level: Mechanic-grade (used by authorized dealer service departments) 📊 Manual Specifications File Format PDF Quality: High resolution, clear text and images Print Quality Printable: Yes, all pages are printable Binding Type Binding: Digital (PDF) - No physical binding Paper Type Paper Type: Not Applicable (Digital Format) ⚙️ Engine Specifications Primary Engine Engine Options: Likely 4G93 1.8L SOHC/DOHC (GDI and non-GDI variants) and potentially 4G63 2.0L SOHC/DOHC for some markets/trims. Performance Typical Horsepower 1.8L: Around 115-140 PS (85-103 kW), depending on DOHC/GDI configuration. Typical Torque 1.8L: Around 160-180 Nm (118-133 lb-ft), depending on DOHC/GDI configuration. Fuel System Fuel Delivery: Electronic Fuel Injection (EFI), potentially Gasoline Direct Injection (GDI) on later or higher-spec models. Engine Mechanical Timing Drive: Timing Belt (most common) 🔧 Transmission Standard Manual Transmission: Likely a 5-speed manual transaxle. Optional Automatic Transmission: Likely a 4-speed automatic transaxle. Features Drive Type: Front-Wheel Drive (FWD) is standard, with All-Wheel Drive (AWD) potentially available on some models. 📐 Dimensions Exterior Body Style: Compact MPV / Minivan Wheelbase: Approximately 2500-2570 mm (depending on specific model variant). Overall Length: Approximately 4200-4300 mm (depending on specific model variant). Weights Curb Weight: Typically ranging from 1300-1500 kg, depending on engine and drivetrain. 🛡️ Safety Features Passive Features Airbags: Driver and front passenger airbags likely standard. Seatbelts: Three-point seatbelts with pre-tensioners for front occupants. Active Features ABS: Anti-lock Braking System (ABS) likely available as an option or standard on higher trims. 💡 Technology Features Infotainment Audio System: Basic AM/FM radio with CD player or cassette player likely. Speaker configurations vary by trim. Driver Assistance Cruise Control: Likely available as an option on higher trim levels. Connectivity Power Accessories: Power windows, power door locks, and power mirrors were often available features. 🔧 Maintenance Service Intervals Oil Change Interval:...
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Mitsubishi Space Runner 1998-2003 Service Repair ManualMitsubishi Space Runner 1998-2003 Service Repair ManualMitsubishi Space Runner 1998-2003 Service Repair ManualMitsubishi Space Runner 1998-2003 Service Repair Manual
This manual covers the Space Runner, second generation, produced for the model years 1998 through 2003. The Space Runner is a compact MPV known for its practical design, offering a spacious interior for its class and reliable engineering. It typically features front-wheel drive, with all-wheel drive available on select models, and is powered by engines such as the 1.8L 4G93 or the 2.0L 4G63, with both naturally aspirated and GDI variants. Its design prioritizes functionality and passenger comfort, making it a versatile vehicle for families and everyday use. This comprehensive service repair workshop manual provides detailed information for the maintenance, diagnosis, and repair of your Space Runner. It covers all major systems, including engine mechanical and electrical components, fuel and emission control systems, transmission (manual and automatic), suspension, steering, brakes, and body electrical systems. The manual includes step-by-step repair procedures, diagnostic guidance, troubleshooting tips, and technical specifications, all presented in English with clear diagrams and illustrations. This resource is designed to assist both DIY owners and professional technicians in maintaining the vehicle's optimal performance and longevity.
🏷️ Basic Information
Identification
Make:
Mitsubishi
Model:
Space Runner
Generation:
Second Generation
Codes
Chassis Code:
N100 Series (e.g., N13W, N11W)
👋 Introduction
Market Position
Target Audience:
DIY car owners with basic mechanical skills and independent auto service professionals
Competitive Analysis
Advantage:
Provides dealer-level repair information, saving significant costs on maintenance and repairs.
Key Features
Visuals:
Includes diagrams, illustrations, and wiring schematics for clear understanding.
Searchability:
Searchable PDF format allows for quick access to specific information.
Accuracy:
Vehicle-specific, not generic, ensuring accuracy and reliability.
📋 Manual Details
Coverage Areas
Applicable Years:
1998, 1999, 2000, 2001, 2002, 2003
Page Count
Estimated Page Count:
High (typically 1000+ pages for a comprehensive service manual)
Manual Type
Type:
Service Repair Workshop Manual
Language
Language:
English
Format
Format:
PDF Download
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Yes (including diagnostics, disassembly, assembly, inspection, and repair)
Engine Electrical:
Yes (including ignition system, starting system, charging system, ECU diagnostics, wiring diagrams)
Emission Control:
Yes (including components, diagnostics, and emissions testing procedures)
Fuel System:
Yes (including fuel pump, injectors, fuel pressure, EFI system)
Clutch System:
Yes (for manual transmission models)
Manual Transaxle:
Yes (including gears, bearings, seals, overhaul)
Automatic Transaxle:
Yes (including hydraulic control, torque converter, overhaul, diagnostics)
Driveshaft Axle:
Yes (including CV joints, driveshafts, differential)
Suspension System:
Yes (including struts, springs, bushings, alignment)
Steering System:
Yes (including power steering, tie rods, steering rack, column)
Restraint System:
Yes (including airbags, seatbelts, SRS system)
Brake System:
Yes (including discs, pads, calipers, ABS system, hydraulic lines)
Body Interior Exterior:
Yes (including panels, trim, doors, glass, seats, dashboard)
Body Electrical:
Yes (including lighting, power windows, central locking, instrumentation, audio systems)
HVAC:
Yes (Heating, Ventilation, and Air Conditioning system)
Procedures Included
Maintenance:
Yes (oil changes, filter replacements, fluid checks, spark plugs, belts)
Troubleshooting:
Yes (diagnostic procedures, symptom-based troubleshooting)
Repair:
Yes (step-by-step instructions for component replacement and repair)
Diagnostics:
Yes (OBD-II codes, sensor testing, system checks)
Rebuilds:
Yes (engine and transmission overhaul procedures are typically included)
Technical Depth
Depth:
Comprehensive (covers basic maintenance to complete engine/transmission rebuilds)
Detail Level:
Mechanic-grade (used by authorized dealer service departments)
📊 Manual Specifications
File Format
PDF Quality:
High resolution, clear text and images
Print Quality
Printable:
Yes, all pages are printable
Binding Type
Binding:
Digital (PDF) - No physical binding
Paper Type
Paper Type:
Not Applicable (Digital Format)
⚙️ Engine Specifications
Primary Engine
Engine Options:
Likely 4G93 1.8L SOHC/DOHC (GDI and non-GDI variants) and potentially 4G63 2.0L SOHC/DOHC for some markets/trims.
Performance
Typical Horsepower 1.8L:
Around 115-140 PS (85-103 kW), depending on DOHC/GDI configuration.
Typical Torque 1.8L:
Around 160-180 Nm (118-133 lb-ft), depending on DOHC/GDI configuration.
Fuel System
Fuel Delivery:
Electronic Fuel Injection (EFI), potentially Gasoline Direct Injection (GDI) on later or higher-spec models.
Engine Mechanical
Timing Drive:
Timing Belt (most common)
🔧 Transmission
Standard
Manual Transmission:
Likely a 5-speed manual transaxle.
Optional
Automatic Transmission:
Likely a 4-speed automatic transaxle.
Features
Drive Type:
Front-Wheel Drive (FWD) is standard, with All-Wheel Drive (AWD) potentially available on some models.
📐 Dimensions
Exterior
Body Style:
Compact MPV / Minivan
Wheelbase:
Approximately 2500-2570 mm (depending on specific model variant).
Overall Length:
Approximately 4200-4300 mm (depending on specific model variant).
Weights
Curb Weight:
Typically ranging from 1300-1500 kg, depending on engine and drivetrain.
🛡️ Safety Features
Passive Features
Airbags:
Driver and front passenger airbags likely standard.
Seatbelts:
Three-point seatbelts with pre-tensioners for front occupants.
Active Features
ABS:
Anti-lock Braking System (ABS) likely available as an option or standard on higher trims.
💡 Technology Features
Infotainment
Audio System:
Basic AM/FM radio with CD player or cassette player likely. Speaker configurations vary by trim.
Driver Assistance
Cruise Control:
Likely available as an option on higher trim levels.
Connectivity
Power Accessories:
Power windows, power door locks, and power mirrors were often available features.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 7,500 - 10,000 miles (12,000 - 16,000 km) or 6-12 months, depending on oil type and driving conditions.
Timing Belt Replacement:
Crucial interval, typically around 60,000 - 90,000 miles (100,000 - 150,000 km).
Fluid Specifications
Engine Oil:
Refer to manual for specific viscosity (e.g., 5W-30, 10W-40) and API service classification. Likely a synthetic blend or full synthetic.
Coolant:
Ethylene glycol-based coolant, typically a 50/50 mix with distilled water. Check manual for specific Mitsubishi specification.
Transmission Fluid Auto:
Specific ATF (Automatic Transmission Fluid) type, likely Mitsubishi Diamond ATF or equivalent. Check manual for exact specification.
Transmission Fluid Manual:
Gear oil for manual gearbox, check manual for viscosity and API rating (e.g., GL-4).
Known Issues
Engine Misfires:
Can be caused by worn spark plugs, ignition coils, or fuel injectors. GDI engines may have carbon buildup on intake valves.
Transmission Slipping:
Often related to low or degraded automatic transmission fluid, or worn clutch packs in manual transmissions.
Suspension Noise:
Worn control arm bushings, ball joints, or strut mounts can cause clunking or rattling sounds.
HVAC Performance:
Leaking refrigerant, clogged evaporator, or faulty blower motor can reduce cooling/heating efficiency.
📚 Vehicle History
Brand Heritage
Manufacturer:
Mitsubishi Motors Corporation, a Japanese automotive manufacturer.
Model Evolution
Previous Generation:
The first generation Space Runner (also known as Chariot) was a more traditional minivan/MPV.
Production
Production Period:
The second generation was produced from 1991 to 2003, with this manual covering the later facelifted models.
Manufacturing Locations:
Primarily manufactured in Japan.
🏆 Awards & Recognition
Recognitions
Market Perception:
Known for practicality, spacious interior for its size, and reliable Mitsubishi engineering.
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