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Mitsubishi Lancer Evo Workshop Service Repair Manual 1998-2008

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🏷️ Basic Information Identification Make: Mitsubishi Model: Lancer Evolution Model Generations Covered: VII, VIII, IX Model Years Covered: 1998-2008 Codes Chassis Codes: CT9A (Evo VII-IX), CP9A (Evo VI T.M. Edition) Engine Codes: 4G63, 4G63T (turbocharged variants) 👋 Introduction Market Position Model Identity: Performance rally homologation special, renowned for its advanced all-wheel-drive system and turbocharged engine. Competitive Analysis Competitors: Subaru Impreza WRX STI, Ford Focus RS, Honda Civic Type R (in spirit of performance sedans). Key Features Performance Focus: Designed for spirited driving and motorsport applications, emphasizing handling and power. Manual Value Benefit To Owner: Empowers owners to perform complex maintenance and repairs, saving on dealership costs and maintaining optimal performance. 📋 Manual Details Coverage Areas Primary Coverage: Workshop Service, Repair, Body Repair, Buyers Guide Page Count Estimated Page Count: Extensive (specific count not provided, described as 'very detailed') Manual Type Type: Workshop Manual, Service Manual, Repair Manual Language Language: English Format Format: PDF 📖 Manual Coverage Systems Covered Mechanical Systems: Engine (mechanical, lubrication, cooling, fuel, ignition, emissions), Transmission (manual, automatic), Drivetrain (transfer case, differentials), Suspension (front, rear, components), Steering, Brakes (hydraulic, parking), Exhaust System, Fuel System Electrical Systems: Wiring Diagrams, Lighting, Starting System, Charging System, Ignition System, Engine Control Module (ECM), Body Control Module (BCM), Power Accessories, Audio System, Instrumentation Body And Chassis: Body Panels, Exterior Trim, Interior Trim, Glass, Seats, Chassis Components, Corrosion Protection Procedures Included Maintenance Procedures: Scheduled maintenance, oil changes, filter replacements, fluid checks and changes, spark plug replacement, belt replacement, brake pad/rotor replacement Repair Procedures: Engine overhaul, transmission rebuild, suspension component replacement, brake caliper overhaul, turbocharger servicing, exhaust system repair, electrical component diagnosis and replacement, body panel repair and alignment Diagnostic Procedures: Troubleshooting guides, fault code interpretation, component testing, electrical system diagnosis, fuel system pressure testing, ignition timing checks Technical Depth Depth: Comprehensive, suitable for professional technicians and advanced DIY enthusiasts Illustrations: High-quality diagrams, step-by-step illustrations, photographic aids 📊 Manual Specifications File Format Digital Features: Interactive, searchable text, link navigation system Print Quality Print Utility: Printable pages as needed, reducing paper clutter Binding Type Binding: N/A (Digital PDF format) Paper Type Paper: N/A (Digital PDF format) ⚙️ Engine Specifications Primary Engine Engine Type: 4G63 Inline 4-Cylinder DOHC Turbocharged Displacement: 2.0 Liters (1997 cc) Performance Horsepower Range: Approx. 270-290 hp (varies by market and specific model year) Torque Range: Approx. 270-295 lb-ft (varies by market and specific model year) Fuel System Fuel Delivery: Multi-Point Fuel Injection (MPI) Turbocharger: Mitsubishi TD05HR-16G (or similar variant, often with twin-scroll design) Technical Details Compression Ratio: 8.5:1 (typical) Valve Train: DOHC, 16 Valves, Roller Rockers 🔧 Transmission Standard Type: 5-Speed Manual (Getrag F5M42-G2R or similar) Optional Type: 4-Speed Automatic (rare, less performance-oriented) Features Drivetrain System: Advanced All-Wheel Drive (AWD) with Active Center Differential (ACD), Super Active Yaw Control (S-AYC) on some models 📐 Dimensions Exterior Length: Approx. 4350-4415 mm (varies by model year) Width: Approx. 1770-1775 mm Height: Approx. 1415-1445 mm Weights Curb Weight: Approx. 1355-1450 kg (varies by trim and options) Wheelbase: Approx. 2600 mm 🛡️ Safety Features Ratings Crash Test Data: Information on structural integrity and occupant protection specific to the era; refer to the manual for detailed chassis reinforcement and safety system descriptions. Active Features Braking System: Ventilated Front and Rear Disc Brakes, often Brembo calipers on performance variants. Traction Control: Standard Traction Control (TC) and ABS. Advanced AWD system contributes to active safety. Passive Features Airbags: Driver and Front Passenger Airbags (standard on most models within the range). Body Structure: Reinforced chassis and body structure designed for high-performance driving and rally homologation. 💡 Technology Features Infotainment Audio System: Factory CD players with AM/FM radio, often with premium speaker options (e.g., Rockford Fosgate on some variants). Driver Assistance Performance Aids: Active Center Differential (ACD), Super Active Yaw Control (S-AYC) on certain models, providing sophisticated torque distribution for enhanced traction and cornering. Connectivity Diagnostic Ports: OBD-II port for engine diagnostics and data logging. Engine Management ECM: Engine Control Module (ECM) responsible for managing fuel injection, ignition timing, turbo boost pressure, and emission controls. 🔧 Maintenance Service Intervals Oil Change Interval: Typically 3,000-5,000 miles (4,800-8,000 km) or 6 months, depending on driving conditions (refer to manual for precise recommendations). Timing Belt Interval: Refer to manual for specific intervals (typically around 60,000 miles or 96,000 km for the 4G63 engine). Fluid Specifications Engine Oil: Refer to manual for specific viscosity and API classification (e.g., 10W-30, 10W-40, API SG or higher). Coolant: Ethylene glycol-based, typically a 50/50 mix with distilled water. Refer to manual for specific type and capacity. Transmission Fluid: Refer to manual for specific manual transmission fluid (MTF) specification and differential fluid (e.g., Hypoid gear oil, API GL-5). Known Issues Engine Reliability: Robust 4G63 engine known for its strength, but prone to piston ring land failure under extreme abuse or poor tuning. Head gasket issues can occur with prolonged overheating. Drivetrain...
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Mitsubishi Lancer Evo Workshop Service Repair Manual 1998-2008
🏷️ Basic Information
Identification
Make:
Mitsubishi
Model:
Lancer Evolution
Model Generations Covered:
VII, VIII, IX
Model Years Covered:
1998-2008
Codes
Chassis Codes:
CT9A (Evo VII-IX), CP9A (Evo VI T.M. Edition)
Engine Codes:
4G63, 4G63T (turbocharged variants)
👋 Introduction
Market Position
Model Identity:
Performance rally homologation special, renowned for its advanced all-wheel-drive system and turbocharged engine.
Competitive Analysis
Competitors:
Subaru Impreza WRX STI, Ford Focus RS, Honda Civic Type R (in spirit of performance sedans).
Key Features
Performance Focus:
Designed for spirited driving and motorsport applications, emphasizing handling and power.
Manual Value
Benefit To Owner:
Empowers owners to perform complex maintenance and repairs, saving on dealership costs and maintaining optimal performance.
📋 Manual Details
Coverage Areas
Primary Coverage:
Workshop Service, Repair, Body Repair, Buyers Guide
Page Count
Estimated Page Count:
Extensive (specific count not provided, described as 'very detailed')
Manual Type
Type:
Workshop Manual, Service Manual, Repair Manual
Language
Language:
English
Format
Format:
PDF
📖 Manual Coverage
Systems Covered
Mechanical Systems:
Engine (mechanical, lubrication, cooling, fuel, ignition, emissions), Transmission (manual, automatic), Drivetrain (transfer case, differentials), Suspension (front, rear, components), Steering, Brakes (hydraulic, parking), Exhaust System, Fuel System
Electrical Systems:
Wiring Diagrams, Lighting, Starting System, Charging System, Ignition System, Engine Control Module (ECM), Body Control Module (BCM), Power Accessories, Audio System, Instrumentation
Body And Chassis:
Body Panels, Exterior Trim, Interior Trim, Glass, Seats, Chassis Components, Corrosion Protection
Procedures Included
Maintenance Procedures:
Scheduled maintenance, oil changes, filter replacements, fluid checks and changes, spark plug replacement, belt replacement, brake pad/rotor replacement
Repair Procedures:
Engine overhaul, transmission rebuild, suspension component replacement, brake caliper overhaul, turbocharger servicing, exhaust system repair, electrical component diagnosis and replacement, body panel repair and alignment
Diagnostic Procedures:
Troubleshooting guides, fault code interpretation, component testing, electrical system diagnosis, fuel system pressure testing, ignition timing checks
Technical Depth
Depth:
Comprehensive, suitable for professional technicians and advanced DIY enthusiasts
Illustrations:
High-quality diagrams, step-by-step illustrations, photographic aids
📊 Manual Specifications
File Format
Digital Features:
Interactive, searchable text, link navigation system
Print Quality
Print Utility:
Printable pages as needed, reducing paper clutter
Binding Type
Binding:
N/A (Digital PDF format)
Paper Type
Paper:
N/A (Digital PDF format)
⚙️ Engine Specifications
Primary Engine
Engine Type:
4G63 Inline 4-Cylinder DOHC Turbocharged
Displacement:
2.0 Liters (1997 cc)
Performance
Horsepower Range:
Approx. 270-290 hp (varies by market and specific model year)
Torque Range:
Approx. 270-295 lb-ft (varies by market and specific model year)
Fuel System
Fuel Delivery:
Multi-Point Fuel Injection (MPI)
Turbocharger:
Mitsubishi TD05HR-16G (or similar variant, often with twin-scroll design)
Technical Details
Compression Ratio:
8.5:1 (typical)
Valve Train:
DOHC, 16 Valves, Roller Rockers
🔧 Transmission
Standard
Type:
5-Speed Manual (Getrag F5M42-G2R or similar)
Optional
Type:
4-Speed Automatic (rare, less performance-oriented)
Features
Drivetrain System:
Advanced All-Wheel Drive (AWD) with Active Center Differential (ACD), Super Active Yaw Control (S-AYC) on some models
📐 Dimensions
Exterior
Length:
Approx. 4350-4415 mm (varies by model year)
Width:
Approx. 1770-1775 mm
Height:
Approx. 1415-1445 mm
Weights
Curb Weight:
Approx. 1355-1450 kg (varies by trim and options)
Wheelbase:
Approx. 2600 mm
🛡️ Safety Features
Ratings
Crash Test Data:
Information on structural integrity and occupant protection specific to the era; refer to the manual for detailed chassis reinforcement and safety system descriptions.
Active Features
Braking System:
Ventilated Front and Rear Disc Brakes, often Brembo calipers on performance variants.
Traction Control:
Standard Traction Control (TC) and ABS. Advanced AWD system contributes to active safety.
Passive Features
Airbags:
Driver and Front Passenger Airbags (standard on most models within the range).
Body Structure:
Reinforced chassis and body structure designed for high-performance driving and rally homologation.
💡 Technology Features
Infotainment
Audio System:
Factory CD players with AM/FM radio, often with premium speaker options (e.g., Rockford Fosgate on some variants).
Driver Assistance
Performance Aids:
Active Center Differential (ACD), Super Active Yaw Control (S-AYC) on certain models, providing sophisticated torque distribution for enhanced traction and cornering.
Connectivity
Diagnostic Ports:
OBD-II port for engine diagnostics and data logging.
Engine Management
ECM:
Engine Control Module (ECM) responsible for managing fuel injection, ignition timing, turbo boost pressure, and emission controls.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically 3,000-5,000 miles (4,800-8,000 km) or 6 months, depending on driving conditions (refer to manual for precise recommendations).
Timing Belt Interval:
Refer to manual for specific intervals (typically around 60,000 miles or 96,000 km for the 4G63 engine).
Fluid Specifications
Engine Oil:
Refer to manual for specific viscosity and API classification (e.g., 10W-30, 10W-40, API SG or higher).
Coolant:
Ethylene glycol-based, typically a 50/50 mix with distilled water. Refer to manual for specific type and capacity.
Transmission Fluid:
Refer to manual for specific manual transmission fluid (MTF) specification and differential fluid (e.g., Hypoid gear oil, API GL-5).
Known Issues
Engine Reliability:
Robust 4G63 engine known for its strength, but prone to piston ring land failure under extreme abuse or poor tuning. Head gasket issues can occur with prolonged overheating.
Drivetrain Wear:
ACD and AYC systems require proper maintenance. Clutch wear is accelerated with aggressive driving. Transfer case and rear differential can be stressed by hard launches and high power.
Turbocharger Longevity:
Turbocharger requires regular oil changes and proper cool-down procedures to prevent premature failure.
Technical Bulletins
Common Fixes:
The manual will detail solutions for common issues like boost leaks, ignition coil failures, and differential oil leaks.
📚 Vehicle History
Brand Heritage
Motorsport Connection:
Direct lineage from Mitsubishi's successful World Rally Championship (WRC) Lancer Evolution models.
Model Evolution
Generations Covered:
Covers the critical Evolution VII, VIII, and IX generations which saw significant technological advancements in AWD and engine management.
Production
Manufacturing Origin:
Japan
🏆 Awards & Recognition
Recognitions
Motorsport Legacy:
Multiple World Rally Championship (WRC) titles and strong performance in various global motorsport disciplines.
Ratings
Performance Reviews:
Consistently praised by automotive press for its exceptional handling, grip, and driver engagement.
Certifications
Homologation:
Built to homologate for Group A and World Rally Car (WRC) regulations.
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