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BMW 5-series (E39) 1998 Service and Repair Manual

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🏷️ Basic Information Identification Make: BMW Model: 5-series Chassis Code: E39 Model Year: 1998 Generation Generation Code: E39 Generation Years: 1995-2003 Codes Common Engine Codes 1998: M52B20, M52B25, M52B28 Common Transmission Codes 1998: ZF 5HP18, ZF 5HP19, ZF 5HP24, Getrag 420G 👋 Introduction Market Position Market Segment: Executive sedan Target Audience: Affluent professionals, enthusiasts Competitive Analysis Key Competitors 1998: Mercedes-Benz E-Class (W210), Audi A6 (C5), Lexus GS300, Jaguar S-Type Key Features Bmw Philosophy: Ultimate Driving Machine; emphasis on performance, handling, and build quality E39 Strengths: Balanced chassis, powerful engines, refined interior, excellent handling Technological Advancements E39: CAN bus integration, advanced engine management, electronic stability control (optional) 📋 Manual Details Coverage Areas All Models Covered: Yes (all E39 5-series models for 1998) Repair Scope: A-Z repairs Information Type: Vehicle specific, dealership technician level Page Count Estimated Page Count: 1000+ Manual Type Type: Service and Repair Manual Language Language: English Format Format: Likely Digital (PDF) given description, but could be Print 📖 Manual Coverage Systems Covered Engine Mechanical: Complete overhaul, diagnostics, timing, lubrication, cooling Engine Electrical: Ignition, fuel injection (DME), sensors, actuators, ECU troubleshooting Transmission Manual: Clutch, gearbox, driveshafts, linkage, fluid service Transmission Automatic: Hydraulics, torque converter, electronic control (EGS), valve body, fluid service, diagnostics Braking System: Hydraulic system, ABS, DSC (Dynamic Stability Control), pad/rotor replacement, bleeding procedures, parking brake Suspension Steering: Front/rear suspension components, bushings, ball joints, steering rack, power steering system, wheel alignment Electrical System Body: Lighting, wipers, washers, power windows, central locking, mirrors, seats, climate control blower, horn Body And Chassis: Body panels, doors, hood, trunk, interior trim, chassis structure, rust prevention Fuel System: Fuel pump, injectors, lines, filter, EVAP system Exhaust System: Catalytic converters, mufflers, pipes, hangers, oxygen sensors Climate Control: AC system, heater core, evaporator, refrigerant, blower motor, controls Safety Systems: Airbag system (SRS), seatbelt pre-tensioners, diagnostics Diagnostic Troubleshooting: Fault code retrieval, component testing, wiring diagrams, symptom-based troubleshooting Procedures Included Routine Maintenance: Oil changes, filter replacements, spark plugs, coolant flush, brake fluid flush, belt inspection/replacement Component Replacement: Headlights, taillights, starter, alternator, water pump, fuel pump, radiator, thermostat Major Repairs: Engine rebuild (partial/full), transmission overhaul, cylinder head removal/installation, differential service Electrical Diagnostics: Troubleshooting electrical faults, testing circuits, component testing using multimeter and scope Drivability Issues: Diagnosis and repair of misfires, rough idling, poor acceleration, starting problems Suspension Steering Repair: Replacement of shocks, struts, control arms, tie rods, power steering pump/rack Brake System Repair: Calipers, rotors, brake lines, ABS module troubleshooting Climate Control Servicing: Refrigerant recharge, leak detection, component replacement (compressor, expansion valve) Body Repair: Panel alignment, door hinge adjustment, trim removal/installation Wiring Diagrams: Comprehensive schematics for all electrical systems Technical Depth Depth: Expert-level; covers complete teardown, rebuild, and advanced diagnostics Diagnostic Tools: Implies use of BMW's diagnostic tools (e.g., GT1/DIS) and procedures 📊 Manual Specifications File Format File Format: Likely PDF; potentially printable, searchable text Print Quality Print Quality: High quality (typical for OEM manuals) Binding Type Binding Type: N/A (if digital); if printed, likely spiral-bound or hardbound for durability Paper Type Paper Type: N/A (if digital); if printed, likely heavy-duty, glossy paper suitable for workshop use ⚙️ Engine Specifications Primary Engine Engine Variant 1998 Common 1: M52B25 (2.5L Inline-6) Engine Variant 1998 Common 2: M52B28 (2.8L Inline-6) Engine Variant 1998 Less Common: M52B20 (2.0L Inline-6), M62B44 (4.4L V8) Performance 2.5L Inline 6 Hp Approx: 170 hp @ 5500 rpm 2.5L Inline 6 Torque Approx: 181 lb-ft @ 3900 rpm 2.8L Inline 6 Hp Approx: 190 hp @ 5500 rpm 2.8L Inline 6 Torque Approx: 206 lb-ft @ 3950 rpm Fuel System Fuel Injection Type: Sequential Multi-Port Fuel Injection (MPI) Engine Management: Digital Engine Electronics (DME) - Siemens or Bosch Recommended Fuel: Premium Unleaded (91+ octane) Engine Construction Block Material: Aluminum Head Material: Aluminum Valvetrain: Double Overhead Camshafts (DOHC), 4 valves per cylinder Variable Valve Timing: VANOS (Variable Valve Timing) on intake camshafts for most models 🔧 Transmission Standard Transmission Standard 1998: 5-speed Manual (e.g., Getrag 420G for some models) Optional Transmission Optional 1998: 5-speed Steptronic Automatic (e.g., ZF 5HP18, 5HP19, 5HP24) Features Steptronic Functionality: Allows manual gear selection via shifter or steering wheel buttons (on some models) Fluid Specifications Automatic Transmission Fluid Type: BMW ATF LT-3 (or equivalent Dexron III/VI depending on specific ZF unit) Manual Transmission Fluid Type: BMW MTF LT-2 (or equivalent SAE 75W-90 GL-4/GL-5 gear oil, check specific model) 📐 Dimensions Exterior Wheelbase Inches: 111.4 Length Inches: 188.0 Width Inches: 70.2 Height Inches: 57.0 Weights Curb Weight Lbs Approx: 3400-3700 (depending on engine/options) Gross Vehicle Weight Rating Lbs: 4500-4700 (approx) Wheel Bolt Pattern: 5x120mm Wheel Offset Et: ET20 - ET47 (varies by wheel size) Cargo Trunk Volume Cubic Feet Approx: 16.0 🛡️ Safety Features Ratings NHTSA Front Impact Driver: 4 Stars (1998 E39 528i) NHTSA Front Impact Passenger: 4 Stars (1998 E39 528i) IIHS Side Impact: Good (for models equipped with side airbags) Active...
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Stichworte: 1998 5-series BMW Car Cars E39 Misc
BMW 5-series (E39) 1998 Service and Repair Manual
🏷️ Basic Information
Identification
Make:
BMW
Model:
5-series
Chassis Code:
E39
Model Year:
1998
Generation
Generation Code:
E39
Generation Years:
1995-2003
Codes
Common Engine Codes 1998:
M52B20, M52B25, M52B28
Common Transmission Codes 1998:
ZF 5HP18, ZF 5HP19, ZF 5HP24, Getrag 420G
👋 Introduction
Market Position
Market Segment:
Executive sedan
Target Audience:
Affluent professionals, enthusiasts
Competitive Analysis
Key Competitors 1998:
Mercedes-Benz E-Class (W210), Audi A6 (C5), Lexus GS300, Jaguar S-Type
Key Features
Bmw Philosophy:
Ultimate Driving Machine; emphasis on performance, handling, and build quality
E39 Strengths:
Balanced chassis, powerful engines, refined interior, excellent handling
Technological Advancements E39:
CAN bus integration, advanced engine management, electronic stability control (optional)
📋 Manual Details
Coverage Areas
All Models Covered:
Yes (all E39 5-series models for 1998)
Repair Scope:
A-Z repairs
Information Type:
Vehicle specific, dealership technician level
Page Count
Estimated Page Count:
1000+
Manual Type
Type:
Service and Repair Manual
Language
Language:
English
Format
Format:
Likely Digital (PDF) given description, but could be Print
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Complete overhaul, diagnostics, timing, lubrication, cooling
Engine Electrical:
Ignition, fuel injection (DME), sensors, actuators, ECU troubleshooting
Transmission Manual:
Clutch, gearbox, driveshafts, linkage, fluid service
Transmission Automatic:
Hydraulics, torque converter, electronic control (EGS), valve body, fluid service, diagnostics
Braking System:
Hydraulic system, ABS, DSC (Dynamic Stability Control), pad/rotor replacement, bleeding procedures, parking brake
Suspension Steering:
Front/rear suspension components, bushings, ball joints, steering rack, power steering system, wheel alignment
Electrical System Body:
Lighting, wipers, washers, power windows, central locking, mirrors, seats, climate control blower, horn
Body And Chassis:
Body panels, doors, hood, trunk, interior trim, chassis structure, rust prevention
Fuel System:
Fuel pump, injectors, lines, filter, EVAP system
Exhaust System:
Catalytic converters, mufflers, pipes, hangers, oxygen sensors
Climate Control:
AC system, heater core, evaporator, refrigerant, blower motor, controls
Safety Systems:
Airbag system (SRS), seatbelt pre-tensioners, diagnostics
Diagnostic Troubleshooting:
Fault code retrieval, component testing, wiring diagrams, symptom-based troubleshooting
Procedures Included
Routine Maintenance:
Oil changes, filter replacements, spark plugs, coolant flush, brake fluid flush, belt inspection/replacement
Component Replacement:
Headlights, taillights, starter, alternator, water pump, fuel pump, radiator, thermostat
Major Repairs:
Engine rebuild (partial/full), transmission overhaul, cylinder head removal/installation, differential service
Electrical Diagnostics:
Troubleshooting electrical faults, testing circuits, component testing using multimeter and scope
Drivability Issues:
Diagnosis and repair of misfires, rough idling, poor acceleration, starting problems
Suspension Steering Repair:
Replacement of shocks, struts, control arms, tie rods, power steering pump/rack
Brake System Repair:
Calipers, rotors, brake lines, ABS module troubleshooting
Climate Control Servicing:
Refrigerant recharge, leak detection, component replacement (compressor, expansion valve)
Body Repair:
Panel alignment, door hinge adjustment, trim removal/installation
Wiring Diagrams:
Comprehensive schematics for all electrical systems
Technical Depth
Depth:
Expert-level; covers complete teardown, rebuild, and advanced diagnostics
Diagnostic Tools:
Implies use of BMW's diagnostic tools (e.g., GT1/DIS) and procedures
📊 Manual Specifications
File Format
File Format:
Likely PDF; potentially printable, searchable text
Print Quality
Print Quality:
High quality (typical for OEM manuals)
Binding Type
Binding Type:
N/A (if digital); if printed, likely spiral-bound or hardbound for durability
Paper Type
Paper Type:
N/A (if digital); if printed, likely heavy-duty, glossy paper suitable for workshop use
⚙️ Engine Specifications
Primary Engine
Engine Variant 1998 Common 1:
M52B25 (2.5L Inline-6)
Engine Variant 1998 Common 2:
M52B28 (2.8L Inline-6)
Engine Variant 1998 Less Common:
M52B20 (2.0L Inline-6), M62B44 (4.4L V8)
Performance
2.5L Inline 6 Hp Approx:
170 hp @ 5500 rpm
2.5L Inline 6 Torque Approx:
181 lb-ft @ 3900 rpm
2.8L Inline 6 Hp Approx:
190 hp @ 5500 rpm
2.8L Inline 6 Torque Approx:
206 lb-ft @ 3950 rpm
Fuel System
Fuel Injection Type:
Sequential Multi-Port Fuel Injection (MPI)
Engine Management:
Digital Engine Electronics (DME) - Siemens or Bosch
Recommended Fuel:
Premium Unleaded (91+ octane)
Engine Construction
Block Material:
Aluminum
Head Material:
Aluminum
Valvetrain:
Double Overhead Camshafts (DOHC), 4 valves per cylinder
Variable Valve Timing:
VANOS (Variable Valve Timing) on intake camshafts for most models
🔧 Transmission
Standard
Transmission Standard 1998:
5-speed Manual (e.g., Getrag 420G for some models)
Optional
Transmission Optional 1998:
5-speed Steptronic Automatic (e.g., ZF 5HP18, 5HP19, 5HP24)
Features
Steptronic Functionality:
Allows manual gear selection via shifter or steering wheel buttons (on some models)
Fluid Specifications
Automatic Transmission Fluid Type:
BMW ATF LT-3 (or equivalent Dexron III/VI depending on specific ZF unit)
Manual Transmission Fluid Type:
BMW MTF LT-2 (or equivalent SAE 75W-90 GL-4/GL-5 gear oil, check specific model)
📐 Dimensions
Exterior
Wheelbase Inches:
111.4
Length Inches:
188.0
Width Inches:
70.2
Height Inches:
57.0
Weights
Curb Weight Lbs Approx:
3400-3700 (depending on engine/options)
Gross Vehicle Weight Rating Lbs:
4500-4700 (approx)
Wheel Bolt Pattern:
5x120mm
Wheel Offset Et:
ET20 - ET47 (varies by wheel size)
Cargo
Trunk Volume Cubic Feet Approx:
16.0
🛡️ Safety Features
Ratings
NHTSA Front Impact Driver:
4 Stars (1998 E39 528i)
NHTSA Front Impact Passenger:
4 Stars (1998 E39 528i)
IIHS Side Impact:
Good (for models equipped with side airbags)
Active Features
Traction Control:
ASC+T (Automatic Stability Control and Traction) standard on many models
Stability Control:
DSC (Dynamic Stability Control) available as an option on later models, potentially in 1998
Antilock Brakes:
Standard ABS
Passive Features
Airbags:
Front driver and passenger airbags standard; optional front side airbags
Seatbelts:
3-point inertia-reel seatbelts with pre-tensioners
💡 Technology Features
Infotainment
Head Unit Options:
Business CD, Professional CD, Business RDS, Professional RDS (with Cassette/CD)
Navigation System:
Optional MK I/II/III Navigation system
Audio System:
Various BMW Hi-Fi and Harman Kardon sound system options
Driver Assistance
Parking Assistance:
Optional Rear Park Distance Control (PDC)
Cruise Control:
Standard cruise control
Connectivity
Phone Integration:
Optional BMW Assist or integrated Bluetooth (later in production)
Climate Control Tech
Automatic Climate Control:
Dual-zone automatic climate control available
🔧 Maintenance
Service Intervals
Oil Change Interval Miles Approx:
7,500 - 10,000 (or Condition Based Service)
Spark Plug Interval Miles Approx:
60,000 - 100,000 (depending on plug type, e.g., platinum/iridium)
Coolant Flush Interval Miles Approx:
30,000 - 60,000
Brake Fluid Flush Interval Years:
2
Fluid Specifications
Engine Oil Type:
BMW Longlife-98 or BMW Longlife-01 (e.g., 5W-30, 5W-40 synthetic)
Coolant Type:
BMW Blue Antifreeze (G48 ethylene glycol based)
Power Steering Fluid Type:
Pentosin CHF 11S or similar hydraulic fluid (check specific system)
Engine Oil Capacity Liters Approx:
6.5 - 7.5 (depending on engine)
Known Issues
Common Problem 1:
Cooling system failures (plastic expansion tank, radiator, water pump)
Common Problem 2:
VANOS seal wear leading to rough idle/power loss
Common Problem 3:
Oil leaks from valve cover gasket, oil pan gasket, rear main seal
Common Problem 4:
ABS/DSC sensor failures
Common Problem 5:
Window regulator failures
Common Problem 6:
Ignition coil failures
Common Problem 7:
Headlight leveling system failures
Common Problem 8:
HVAC blower motor resistor failure
📚 Vehicle History
Brand Heritage
Bmw Heritage:
Renowned for engineering, performance, and luxury sedans since the mid-20th century.
Model Evolution
E39 Predecessor:
E34 5-Series
E39 Successor:
E60 5-Series
Production
Production Years:
1995-2003 (global), 1996-2003 (North America)
Manufacturing Locations:
Dingolfing, Germany; various other global assembly plants
🏆 Awards & Recognition
Recognitions
Car And Driver 10 Best:
Car and Driver 10 Best (1997-2003)
Motor Trend Car Of The Year:
Nominee/Awarded (specific year may vary, highly regarded)
Certifications
Safety Certification:
Meets or exceeds all relevant safety standards for its model year.
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