🏷️ Basic Information Identification Make: Volvo Model: S40 / V40 Year: 1998 Body Style: S40 (Sedan), V40 (Wagon) 👋 Introduction Market Position Target Audience: Volvo S40/V40 owners, independent repair shops, automotive technicians, and DIY enthusiasts. Key Features Comprehensiveness: Covers all aspects of maintenance, repair, diagnosis, and specifications, mirroring factory service manuals. Usability: Step-by-step procedures, critical specifications, and illustrations enhance ease of use. Value Proposition Benefit: Enables owners to perform maintenance and repairs confidently, saving time and money. 📋 Manual Details Coverage Areas Applicable Model Years: 1998 Applicable Trim Levels: All Page Count Estimated Page Count: Extensive (Factory Service Manual Level Detail) Manual Type Type: Repair Service Manual / Workshop Manual Language Language: English Format Format: PDF 📖 Manual Coverage Systems Covered Engine: Detailed diagnosis, repair, and overhaul of gasoline engines (e.g., B4184S, B4204S/S2). Transmission: Service and repair procedures for manual and automatic transmissions. Brakes: Inspection, repair, and maintenance of braking systems, including ABS. Suspension Steering: Repair and adjustment of suspension components, steering systems, and wheel alignment. Electrical System: Comprehensive coverage of the vehicle's electrical system, including wiring diagrams, component testing, and troubleshooting. Body Chassis: Body repair, corrosion protection, interior and exterior trim, and chassis components. HVAC: Diagnosis and repair of the heating, ventilation, and air conditioning system. Fuel System: Repair and maintenance of fuel injection systems, fuel pump, and fuel tank. Exhaust System: Service and repair of the exhaust system, including catalytic converter. Cooling System: Maintenance and repair of the engine cooling system, including radiator and thermostat. Ignition System: Troubleshooting and repair of the ignition system, including spark plugs and ignition coils. Emissions Control: Information on emission control systems and diagnostics. Procedures Included Maintenance: Scheduled maintenance procedures, fluid changes, filter replacements, and inspections. Troubleshooting: Systematic diagnostic procedures for identifying and resolving common and complex issues. Repair: Step-by-step repair instructions for all major vehicle components and systems. Disassembly Assembly: Detailed instructions for removing, disassembling, cleaning, inspecting, and reassembling components. Adjustments: Procedures for adjusting various systems, such as clutch, brakes, and idle speed. Specifications: Critical torque values, clearances, fluid capacities, and other technical data. Wiring Diagrams: Comprehensive electrical wiring diagrams for all vehicle systems. Diagnostic Codes: Information on diagnostic trouble codes (DTCs) and their meanings. Technical Depth Depth: Factory-level detail suitable for professional technicians and advanced DIYers. Skill Level: Primarily for professional technicians, but adequate for DIY mechanics with basic electrical and mechanical knowledge. 📊 Manual Specifications File Format Format: PDF Print Quality Printability: Full Printable Accessibility Zoom Functionality: YES Requirements Software Requirements: Adobe PDF Reader, WinZip Compatibility Operating Systems: All Versions of Windows & Mac Delivery Method: Instant Download ⚙️ Engine Specifications Primary Engine S40 Engine Codes S40: B4184S (1.8L), B4204S/S2 (2.0L) Primary Engine V40 Engine Codes V40: B4184S (1.8L), B4204S/S2 (2.0L) Performance 1.8L Horsepower 1.8L: Approx. 115-122 hp Torque 1.8L: Approx. 165-170 Nm Performance 2.0L Horsepower 2.0L: Approx. 135-140 hp Torque 2.0L: Approx. 180-190 Nm Fuel System System Type: Multi-point fuel injection (MPI) / Electronic Fuel Injection (EFI) Engine Management ECU Type: Bosch Motronic (likely variations depending on market and engine) 🔧 Transmission Standard Transmission Manual: 5-speed manual Optional Transmission Automatic: 4-speed automatic (AW50-42 LE or similar) Fluid Specifications Automatic Transmission Fluid: Volvo Part No. 1161540-8 (or equivalent Dexron III/Mercon) Manual Transmission Fluid Specifications: API GL-4, SAE 75W-90 (or as specified in manual) 📐 Dimensions Exterior S40 Length S40: Approx. 4486 mm Width S40: Approx. 1715 mm Height S40: Approx. 1387 mm Exterior V40 Length V40: Approx. 4512 mm Width V40: Approx. 1715 mm Height V40: Approx. 1414 mm Weights Curb Weight: Approx. 1250-1350 kg (depending on engine and equipment) Wheelbase Wheelbase: Approx. 2600 mm Wheels Tires Wheel Bolt Pattern: 5x108 Typical Tire Sizes: 185/65R15, 195/60R15, 205/50R16 🛡️ Safety Features Passive Features Airbags: Driver and passenger front airbags (standard). Optional side airbags. Seatbelts: Three-point inertia-reel seatbelts with pretensioners. โครงสร้าง ตัวถัง: Volvo's renowned safety cage and crumple zones. Active Features ABS: Anti-lock Braking System (ABS) standard on most models. Traction Control: Optional Traction Control System (TRACS) on some variants. 💡 Technology Features Infotainment Audio System: Factory premium audio systems often available, with cassette and CD players. Climate Control: Manual or automatic climate control systems available. Driver Assistance Cruise Control: Standard on most models. 🔧 Maintenance Service Intervals Oil Change: Typically every 7,500-10,000 miles or 12 months, whichever comes first (check manual for exact spec). Timing Belt: Recommended replacement interval is critical and typically around 60,000-80,000 miles or 5-6 years for interference engines (confirm specific engine). Fluid Specifications Engine Oil: API SL or SM, SAE 5W-30 or 5W-40 (check manual for specific engine and temperature range). Coolant: Volvo Blue Long Life Coolant (or equivalent ethylene glycol-based antifreeze with corrosion inhibitors). Brake Fluid: DOT 3 or DOT 4. Known Issues ABS Module: ABS control modules can be prone to failure over time. Engine Mounts: Engine and transmission mounts can wear out, leading to...
Bosch Motronic (likely variations depending on market and engine)
🔧 Transmission
Standard Transmission
Manual:
5-speed manual
Optional Transmission
Automatic:
4-speed automatic (AW50-42 LE or similar)
Fluid Specifications
Automatic Transmission Fluid:
Volvo Part No. 1161540-8 (or equivalent Dexron III/Mercon)
Manual Transmission Fluid
Specifications:
API GL-4, SAE 75W-90 (or as specified in manual)
📐 Dimensions
Exterior S40
Length S40:
Approx. 4486 mm
Width S40:
Approx. 1715 mm
Height S40:
Approx. 1387 mm
Exterior V40
Length V40:
Approx. 4512 mm
Width V40:
Approx. 1715 mm
Height V40:
Approx. 1414 mm
Weights
Curb Weight:
Approx. 1250-1350 kg (depending on engine and equipment)
Wheelbase
Wheelbase:
Approx. 2600 mm
Wheels Tires
Wheel Bolt Pattern:
5x108
Typical Tire Sizes:
185/65R15, 195/60R15, 205/50R16
🛡️ Safety Features
Passive Features
Airbags:
Driver and passenger front airbags (standard). Optional side airbags.
Seatbelts:
Three-point inertia-reel seatbelts with pretensioners.
โครงสร้าง ตัวถัง:
Volvo's renowned safety cage and crumple zones.
Active Features
ABS:
Anti-lock Braking System (ABS) standard on most models.
Traction Control:
Optional Traction Control System (TRACS) on some variants.
💡 Technology Features
Infotainment
Audio System:
Factory premium audio systems often available, with cassette and CD players.
Climate Control:
Manual or automatic climate control systems available.
Driver Assistance
Cruise Control:
Standard on most models.
🔧 Maintenance
Service Intervals
Oil Change:
Typically every 7,500-10,000 miles or 12 months, whichever comes first (check manual for exact spec).
Timing Belt:
Recommended replacement interval is critical and typically around 60,000-80,000 miles or 5-6 years for interference engines (confirm specific engine).
Fluid Specifications
Engine Oil:
API SL or SM, SAE 5W-30 or 5W-40 (check manual for specific engine and temperature range).
Coolant:
Volvo Blue Long Life Coolant (or equivalent ethylene glycol-based antifreeze with corrosion inhibitors).
Brake Fluid:
DOT 3 or DOT 4.
Known Issues
ABS Module:
ABS control modules can be prone to failure over time.
Engine Mounts:
Engine and transmission mounts can wear out, leading to vibration.
Window Regulators:
Power window regulators are a common point of failure.
Rear Axle Bushings:
Rear axle bushings can degrade, affecting handling.
Ignition Coils:
Individual ignition coils can fail, causing misfires.
📚 Vehicle History
Brand Heritage
Volvo Focus:
Volvo has a long-standing reputation for safety and reliability.
Model Evolution
Platform:
Based on the compact 'P2' platform, shared with other contemporary Volvo models.
Design Era:
Represents Volvo's design language of the late 1990s, transitioning from the older 400 series.
Production
Manufacturing Locations:
Primarily manufactured in Ghent, Belgium and Uddevalla, Sweden.
🏆 Awards & Recognition
Recognitions
Safety Ratings:
Volvo vehicles are consistently recognized for their safety performance. Specific crash test data for 1998 models should be consulted from organizations like NHTSA or IIHS.
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