Aprilia RSV Mille 956X 1999-2000 Service Repair Manual
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🏷️ Basic Information Identification Make: Aprilia Model: RSV Mille Engine Variant: 956X Model Years Covered: 1999, 2000 👋 Introduction Market Position Segment: High-performance sportbike Era Context: Represented Aprilia's foray into the liter-class superbike segment, competing with established Japanese and European manufacturers. Competitive Analysis Key Competitors: Ducati 916/996, Yamaha R1, Honda CBR900RR FireBlade, Suzuki GSX-R750/1100, Kawasaki ZX-9R. Key Features Engine Architecture: V-twin engine configuration, renowned for its torque and character. Chassis Design: Aluminium twin-spar frame, Öhlins or similar premium suspension components (depending on specific trim/year). 📋 Manual Details Coverage Areas Primary Coverage: Service and Repair Intended Audience: Professional Technicians, Advanced DIY Enthusiasts Page Count Estimated Page Count: Likely 500+ pages (typical for comprehensive service manuals of this era) Manual Type Manual Type: Service Repair Manual Language Language: English Format Format: PDF Download 📖 Manual Coverage Systems Covered Engine Mechanical: Complete overhaul, cylinder head, valve train, piston/cylinder, crankshaft, connecting rods, lubrication system, cooling system Fuel System: Fuel injection system (EFI), fuel pump, injectors, throttle body, fuel pressure regulator, fuel tank and lines Ignition System: Ignition coils, spark plugs, ECU control, timing Transmission: Clutch system, gearbox (primary drive, gears, shift drum, shift forks), final drive (chain, sprockets) Chassis And Frame: Frame, swingarm, steering head bearings, rear suspension linkage, shock absorber Front Suspension: Front forks (disassembly, service, tuning), triple clamps Brakes: Front and rear brake systems, master cylinders, brake calipers, brake discs, brake lines, bleeding procedures Electrical System: Wiring diagrams, battery, charging system (alternator, regulator/rectifier), starter motor, lighting, horn, instrumentation, ECU/sensors Bodywork And Fairings: Fairing removal and installation, seat, fuel tank cover, fenders Exhaust System: Exhaust pipes, mufflers, catalytic converter (if applicable) Procedures Included Routine Maintenance: Oil and filter changes, chain lubrication and adjustment, spark plug replacement, air filter cleaning/replacement, brake fluid flush, coolant flush, valve clearance checks Troubleshooting: Diagnostic charts, common problems and solutions, fault finding for electrical and mechanical issues Disassembly And Assembly: Step-by-step instructions for major component removal, service, and reinstallation Component Rebuilding: Detailed instructions for rebuilding engine, transmission, and suspension components Electrical Diagnostics: Wiring diagram interpretation, circuit testing, sensor testing Technical Depth Depth: Comprehensive, covering everything from basic maintenance to full engine and gearbox rebuilds, including electrical diagnostics and component-level repair. 📊 Manual Specifications File Format File Type: PDF Print Quality Quality Assessment: Digital, typically high-resolution for clear viewing and printing of diagrams and text. Binding Type Binding Type: N/A (Digital Download) Paper Type Paper Type: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine Engine Type: Liquid-cooled, four-stroke, 90-degree V-twin Displacement: 956 cc Bore X Stroke: 97 mm x 64.7 mm (typical for this variant) Valvetrain: DOHC, 4 valves per cylinder Performance Horsepower: Approx. 128-130 hp (at crank) Torque: Approx. 98-100 Nm (at crank) Fuel System Fuel Delivery: Electronic Fuel Injection (EFI) with dual injectors per cylinder Fuel Type: Unleaded gasoline, minimum 95 RON 🔧 Transmission Standard Transmission Type: 6-speed constant mesh Features Clutch Type: Hydraulically actuated wet multi-plate clutch Final Drive: Chain drive 📐 Dimensions Exterior Length: Approx. 2035 mm Width: Approx. 730 mm (excluding mirrors) Height: Approx. 1150 mm (seat height typically around 810-820 mm) Weights Dry Weight: Approx. 195 kg Wet Weight: Approx. 215 kg (with fluids) 🛡️ Safety Features Ratings Safety Rating Context: Motorcycles are not typically rated by consumer safety organizations like NHTSA or Euro NCAP. Safety is assessed through performance and handling characteristics. Active Features Braking System: High-performance dual front discs (e.g., 320mm) with radial-mount calipers, single rear disc. Brembo components often used. Suspension Performance: Designed for stability and precise handling at high speeds. Passive Features Frame Rigidity: Stiff chassis contributes to predictable handling and rider confidence. 💡 Technology Features Infotainment Infotainment System: N/A (Motorcycle of this era typically lacks complex infotainment systems. Focus is on performance and rider feedback.) Driver Assistance Driver Assistance Features: N/A (No electronic rider aids like ABS or traction control common on modern bikes). Connectivity Connectivity Features: N/A Instrumentation Instrument Cluster: Analog tachometer, digital speedometer, odometer, trip meter, fuel gauge, basic indicator lights. May include lap timer. 🔧 Maintenance Service Intervals Oil Change Interval: Typically every 5,000-7,500 km or annually, whichever comes first. Valve Clearance Check: Typically at 10,000-15,000 km intervals. Chain Adjustment Lubrication: Frequent checks recommended, especially after wet riding or high-mileage use (e.g., every 500-1,000 km). Fluid Specifications Engine Oil Type: Fully synthetic motorcycle oil, SAE 10W-40 or 20W-50 (refer to manual for precise viscosity based on ambient temperature). API SG/SH or higher. Coolant Type: Ethylene glycol-based coolant with anti-corrosion inhibitors, typically a 50/50 mix with distilled water. Brake Fluid Type: DOT 4 or DOT 5.1 (check manual for specific recommendation). Clutch Fluid Type: Mineral oil (typically LHM for older Aprilia hydraulic clutches, verify specific model requirement in manual). Known Issues Potential Issues: Stator failures, regulator/rectifier issues, occasional electrical gremlins, wear on suspension components, clutch slave cylinder leaks. Maintenance Importance: Regular adherence to maintenance schedules is crucial...
Comprehensive, covering everything from basic maintenance to full engine and gearbox rebuilds, including electrical diagnostics and component-level repair.
📊 Manual Specifications
File Format
File Type:
PDF
Print Quality
Quality Assessment:
Digital, typically high-resolution for clear viewing and printing of diagrams and text.
Binding Type
Binding Type:
N/A (Digital Download)
Paper Type
Paper Type:
N/A (Digital Download)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Liquid-cooled, four-stroke, 90-degree V-twin
Displacement:
956 cc
Bore X Stroke:
97 mm x 64.7 mm (typical for this variant)
Valvetrain:
DOHC, 4 valves per cylinder
Performance
Horsepower:
Approx. 128-130 hp (at crank)
Torque:
Approx. 98-100 Nm (at crank)
Fuel System
Fuel Delivery:
Electronic Fuel Injection (EFI) with dual injectors per cylinder
Fuel Type:
Unleaded gasoline, minimum 95 RON
🔧 Transmission
Standard
Transmission Type:
6-speed constant mesh
Features
Clutch Type:
Hydraulically actuated wet multi-plate clutch
Final Drive:
Chain drive
📐 Dimensions
Exterior
Length:
Approx. 2035 mm
Width:
Approx. 730 mm (excluding mirrors)
Height:
Approx. 1150 mm (seat height typically around 810-820 mm)
Weights
Dry Weight:
Approx. 195 kg
Wet Weight:
Approx. 215 kg (with fluids)
🛡️ Safety Features
Ratings
Safety Rating Context:
Motorcycles are not typically rated by consumer safety organizations like NHTSA or Euro NCAP. Safety is assessed through performance and handling characteristics.
Active Features
Braking System:
High-performance dual front discs (e.g., 320mm) with radial-mount calipers, single rear disc. Brembo components often used.
Suspension Performance:
Designed for stability and precise handling at high speeds.
Passive Features
Frame Rigidity:
Stiff chassis contributes to predictable handling and rider confidence.
💡 Technology Features
Infotainment
Infotainment System:
N/A (Motorcycle of this era typically lacks complex infotainment systems. Focus is on performance and rider feedback.)
Driver Assistance
Driver Assistance Features:
N/A (No electronic rider aids like ABS or traction control common on modern bikes).
Connectivity
Connectivity Features:
N/A
Instrumentation
Instrument Cluster:
Analog tachometer, digital speedometer, odometer, trip meter, fuel gauge, basic indicator lights. May include lap timer.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 5,000-7,500 km or annually, whichever comes first.
Valve Clearance Check:
Typically at 10,000-15,000 km intervals.
Chain Adjustment Lubrication:
Frequent checks recommended, especially after wet riding or high-mileage use (e.g., every 500-1,000 km).
Fluid Specifications
Engine Oil Type:
Fully synthetic motorcycle oil, SAE 10W-40 or 20W-50 (refer to manual for precise viscosity based on ambient temperature). API SG/SH or higher.
Coolant Type:
Ethylene glycol-based coolant with anti-corrosion inhibitors, typically a 50/50 mix with distilled water.
Brake Fluid Type:
DOT 4 or DOT 5.1 (check manual for specific recommendation).
Clutch Fluid Type:
Mineral oil (typically LHM for older Aprilia hydraulic clutches, verify specific model requirement in manual).
Regular adherence to maintenance schedules is crucial for reliability and performance due to the high-strung nature of the V-twin engine.
📚 Vehicle History
Brand Heritage
Aprilia Legacy:
Aprilia has a strong racing heritage, particularly in smaller displacement categories, before entering the litre-class superbike market with the RSV Mille.
Model Evolution
Rsv Mille Lineage:
The RSV Mille was Aprilia's flagship sportbike, debuting in 1997. The 956X variant signifies the specific engine capacity and configuration for the 1999-2000 models, evolving from earlier versions and setting the stage for future RSV models like the R and Factory.
Production
Manufacturing Location:
Noale, Italy
🏆 Awards & Recognition
Recognitions
Awards And Reviews:
While specific awards might be scarce, the RSV Mille was generally praised for its potent V-twin engine, sophisticated chassis, and Italian flair, often reviewed favorably against its contemporary rivals for its character and performance capabilities.
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