Mitsubishi Lancer Evolution 6 1999-2001 Full Service Repair Manual
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🏷️ Basic Information Identification Make: Mitsubishi Model: Lancer Evolution VI Model Variant: GSR, RS, Tommi Mäkinen Edition Production Years Covered: 1999, 2000, 2001 Codes Chassis Code: CP9A Engine Code: 4G63T (DOHC, 16-valve, turbocharged inline-4) 👋 Introduction Market Position Category: Performance Rally Homologation Special Segment: Compact Sport Sedan Competitive Analysis Key Competitors: Subaru Impreza WRX STI, Ford Focus RS, Renault Clio V6 Sport Key Features Performance Focus: Iconic 4G63T engine, advanced All-Wheel Drive system (ACD/AYC), rally-bred chassis and suspension. Rally Heritage: Developed with WRC homologation in mind, featuring robust construction and performance-oriented components. Manual Value Proposition Target User: Enthusiast owners, DIY mechanics, specialized workshops working on the Lancer Evolution VI. 📋 Manual Details Coverage Areas Languages: English Region Of Origin: Likely Japan or global markets Page Count Estimated Page Count: Approximately 1000-2000 pages (typical for full service manuals) Manual Type Type: Full Service and Repair Manual Format Format Type: Digital (PDF) 📖 Manual Coverage Systems Covered Powertrain: Engine mechanical, engine management, fuel system, ignition system, exhaust system, turbocharger system, cooling system, lubrication system, clutch, manual transmission, AWD system (ACD, AYC) Chassis: Suspension (front and rear), steering system, braking system (including ABS, EBD) Electrical: Wiring diagrams, lighting, instrumentation, power windows, power locks, audio system, HVAC controls, ECU troubleshooting Body: Body panels, interior trim, doors, windows, bumpers, exterior accessories Procedures Included Routine Maintenance: Oil changes, filter replacements, spark plug replacement, fluid checks and changes Repair And Rebuild: Engine overhaul, transmission rebuild, differential service, brake caliper overhaul, turbocharger repair Diagnostics: Troubleshooting guides, DTC (Diagnostic Trouble Code) lookup and interpretation, component testing Component Installation/Replacement: Turbocharger replacement, clutch replacement, suspension component replacement, timing belt replacement Technical Depth Depth: Comprehensive, covering from basic maintenance to full engine and transmission rebuilds, including detailed diagnostic procedures and wiring diagrams. 📊 Manual Specifications File Format Type: PDF Searchable: Yes (typically, depending on OCR quality) Printable: Yes Print Quality Resolution: High (suitable for clear reproduction of diagrams and text) Binding Type Binding: N/A (Digital Format) Paper Type Paper: N/A (Digital Format) ⚙️ Engine Specifications Primary Engine Engine Code: 4G63T Configuration: Inline 4-cylinder, DOHC, 16-valve, turbocharged and intercooled Displacement: 1997 cc (2.0 Liters) Bore X Stroke: 85.0 mm x 88.0 mm Compression Ratio: 8.8:1 (typical for Evo VI) Power Output Ps: 280 PS (276 hp) at 6,500 rpm (official JDM rating, often higher in reality) Torque Output Nm: 373 Nm (275 lb-ft) at 3,000 rpm (typical for Evo VI) Performance Redline: 7,500 rpm 0-60 Mph Estimate: Approx. 4.5 - 5.0 seconds Fuel System Fuel Delivery: Multi-point fuel injection (MPI) with electronic throttle control Fuel Type: Premium Unleaded Gasoline (95 RON or higher recommended) Turbocharger: Mitsubishi TD05HR-16G 8cm² (typical for Evo VI GSR) Maintenance Timing Belt Replacement Interval: 60,000 miles or 5 years (whichever comes first) Spark Plug Type: Platinum or Iridium (e.g., NGK PFR7B or similar) 🔧 Transmission Standard Type: 5-speed Manual Transmission (Getrag-based) Optional Type: None Features Drive System: All-Wheel Drive (AWD) with Active Center Differential (ACD) and Active Yaw Control (AYC) Differentials: Front Helical LSD, Rear Helical LSD (standard on GSR, optional on RS) Maintenance Transmission Fluid Type: GL-4 or GL-5 gear oil (specific viscosity and spec from manual, e.g., 75W-90) Transfer Case Fluid Type: GL-4 or GL-5 gear oil (specific viscosity and spec from manual) Ayc Fluid Type: Specific Mitsubishi fluid or equivalent (check manual for part number) 📐 Dimensions Exterior Length Mm: 4350 mm Width Mm: 1770 mm Height Mm: 1405 mm Wheelbase Mm: 2600 mm Front Track Mm: 1515 mm Rear Track Mm: 1505 mm Weights Curb Weight Kg: 1400-1450 kg (depending on trim) Gross Vehicle Weight Rating Kg: Approximately 1800 kg Wheels Tires Standard Wheel Size: 17 x 7.5 inch Standard Tire Size: 215/45R17 Bolt Pattern: 5x114.3 mm Offset: +38 to +45 mm (typical) 🛡️ Safety Features Ratings NHTSA Crash Test Rating: Not prominently tested or rated by NHTSA for this era/model in the US market, as it was primarily a JDM and export homologation special. Jncap Crash Test Rating: Details vary by year and test specifics, generally focused on occupant protection. Active Features ABS: Standard Anti-lock Braking System (ABS) Ebd: Standard Electronic Brake-force Distribution (EBD) Acd: Active Center Differential for torque distribution management Ayc: Active Yaw Control for enhanced cornering stability Passive Features Airbags: Driver and front passenger airbags (standard) Seatbelts: Three-point seatbelts with pretensioners Chassis Construction: Reinforced unibody structure with crumple zones Maintenance Brake Fluid Spec: DOT 3 or DOT 4 (as per manual recommendation) 💡 Technology Features Infotainment Head Unit: Factory AM/FM/CD player (often with optional premium sound system) Speakers: Typically 4-6 speakers depending on trim level. Driver Assistance Cruise Control: Available on some trim levels. Traction Control: No dedicated traction control system as we know it today; performance is managed by ACD/AYC. Connectivity Bluetooth: Not factory equipped. Usb Port: Not factory equipped. 🔧 Maintenance Service Intervals Oil Change Interval: 5,000 miles or...