🏷️ Basic Information Identification Make: Mitsubishi Model: Pajero Sport Alternate Model Name: Montero Sport Year: 1999-2001 Market Region: Global (specific markets may vary) Codes Chassis Codes: K90 Series 👋 Introduction Market Position Segment: Compact/Mid-size SUV Target Audience: Enthusiasts, DIY mechanics, professional workshops Competitive Analysis Competitors: Toyota 4Runner, Ford Explorer, Jeep Cherokee (XJ), Nissan Pathfinder, Honda Passport Key Features Platform: Body-on-frame construction (derived from Pajero/Montero platform) Drivetrain Options: RWD and 4WD (Super Select II on some variants) Reliability Perception: Generally good, known for robust mechanicals 📋 Manual Details Coverage Areas Manual Type: Workshop Repair Service Manual Language: English Format: PDF Completeness: Comprehensive 📖 Manual Coverage Systems Covered Engine: Yes (Diagnosis, repair, overhaul, specifications) Transmission: Yes (Manual & Automatic diagnosis, repair, overhaul, fluid specs) Drivetrain: Yes (4WD system, transfer case, differentials, axles, driveshafts) Suspension: Yes (Front & Rear components, alignment, shocks, springs) Steering: Yes (Power steering system, steering gear, column, tie rods) Brakes: Yes (ABS, hydraulic system, disc/drum brakes, parking brake) Cooling System: Yes (Radiator, water pump, thermostat, hoses, fan clutch) Fuel System: Yes (Fuel tank, pump, injectors, fuel lines, EFI) Exhaust System: Yes (Catalytic converter, mufflers, pipes, hangers) Electrical System: Yes (Battery, alternator, starter, ignition, lighting, charging system) Climate Control: Yes (HVAC system, A/C compressor, heater core, blower motor) Body And Frame: Yes (Exterior panels, interior trim, glass, chassis repair, welding) Safety Systems: Yes (Airbags, seatbelts, structural integrity) Procedures Included Routine Maintenance: Yes (Oil changes, filter replacements, tune-ups, inspections) Diagnostic Procedures: Yes (Troubleshooting guides, DTC interpretation, system checks) Repair Procedures: Yes (Step-by-step instructions for component removal, installation, and repair) Overhaul Procedures: Yes (Engine, transmission, and major component rebuilds) Specification Setting: Yes (Torque values, clearances, alignment settings) Technical Depth Depth: Detailed Technical Information Diagnostics: Advanced Diagnostic Procedures, Wiring Diagrams, Component Testing Rebuilds: Complete Engine and Transmission Rebuild Procedures Wiring Diagrams: Comprehensive Electrical Schematics for all systems 📊 Manual Specifications File Format File Type: PDF Searchability: Searchable Text Printable: Printable Pages Resolution: High Resolution Images and Diagrams Binding Type Binding: N/A (Digital PDF) Paper Type Paper: N/A (Digital PDF) ⚙️ Engine Specifications Primary Engine Engine Code Petrol: 6G72 (3.0L V6), 6G74 (3.5L V6) Engine Code Diesel: 4D56 (2.5L Turbo Diesel - for some markets) Performance 3.0L V6 Horsepower: Approx. 175-185 hp (varies by market and tune) 3.0L V6 Torque: Approx. 200-210 lb-ft (varies by market and tune) 3.5L V6 Horsepower: Approx. 195-215 hp (varies by market and tune) 3.5L V6 Torque: Approx. 220-230 lb-ft (varies by market and tune) Fuel System Injection Type: Electronic Fuel Injection (EFI) Fuel Type: Unleaded Gasoline (Octane rating varies by region) Maintenance Points Spark Plug Type: Refer to manual for specific NGK/Denso part numbers Timing Belt Replacement: Recommended every 96,000 km (60,000 miles) or 5 years 🔧 Transmission Standard Manual Transmission Options: 5-speed manual Optional Automatic Transmission Options: 4-speed automatic (INVECS-II) Features Transfer Case Type: 2-speed transfer case with locking center differential (Super Select II on some models) Fluid Specifications Manual Transmission Fluid: API GL-4 or GL-5 gear oil, SAE 75W-90 or 80W-90 Automatic Transmission Fluid: Mitsubishi Diamond ATF-SP II M or equivalent 📐 Dimensions Exterior Wheelbase: Approx. 2725 mm (107.3 in) Length: Approx. 4595-4650 mm (181-183 in) depending on variant Width: Approx. 1775-1795 mm (70-70.5 in) Height: Approx. 1720-1770 mm (67.7-69.7 in) depending on variant Weights Curb Weight: Approx. 1800-1950 kg (3970-4300 lbs) 🛡️ Safety Features Ratings NHTSA Front Crash Test: Not widely available for this specific generation/market, but generally rated as adequate for its time. Active Features ABS: Available on some models/trims Traction Control: Rarely available on this generation Passive Features Airbags: Driver and passenger airbags standard on most models from 1999 onwards Seatbelts: 3-point seatbelts with pretensioners (front) 💡 Technology Features Infotainment Audio System: Factory AM/FM/CD or Cassette player, optional premium sound system. Navigation: Rarely equipped from factory on this generation. Driver Assistance Cruise Control: Available on higher trim levels. Parking Sensors: Not available. Connectivity Bluetooth: Not available. Usb: Not available. 🔧 Maintenance Service Intervals Oil Change Interval: Every 7,500-10,000 km (4,500-6,000 miles) or 6 months, whichever comes first. Air Filter Replacement: Every 30,000 km (18,000 miles) or as needed based on driving conditions. Coolant Flush: Every 40,000 km (24,000 miles) or 2 years. Fluid Specifications Engine Oil Type: SAE 10W-30 or 10W-40 API SG or higher (check manual for specific viscosity based on climate). Engine Oil Capacity: Approx. 4.5-5.0 liters (with filter) for V6 engines. Coolant Type: Mitsubishi Super Long Life Coolant (Green) or equivalent ethylene glycol-based coolant. Brake Fluid Type: DOT 3 or DOT 4 brake fluid. Known Issues Common Wear Items: Ball joints, tie rod ends, wheel bearings, front suspension bushings, exhaust system corrosion. Engine Specific: Timing belt failure if not replaced on schedule (6G72/6G74 are interference engines). Oil leaks from valve cover gaskets. Transmission Specific: Automatic transmission clutch pack wear in high-mileage vehicles. Manual transmission synchro issues. Electrical Specific: Alternator failure,...