1999-2002 Mazda 626 Service Workshop & Repair Manual
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🏷️ Basic Information Identification Make: Mazda Model: 626 Generation: GF/GW (Fourth Generation) Model Years Covered: 1999, 2000, 2001, 2002 Codes Chassis Codes: GF (Sedan), GW (Wagon) 👋 Introduction Market Position Vehicle Segment: Mid-size family car Competitive Analysis Key Competitors Era: Honda Accord, Toyota Camry, Nissan Altima, Ford Fusion (depending on region) Key Features Diy Focus: Empowers owners to perform DIY repairs and maintenance, saving costs and fostering car care knowledge Tool Incentive: Encourages tool acquisition and learning new mechanical skills Manual Value: Comprehensive guide for maximizing vehicle longevity and performance through proper servicing 📋 Manual Details Coverage Areas Regions Covered: Global Markets (specifications may vary slightly by region) Page Count Estimated Page Count: Extensive (Exact count not provided, but typical for comprehensive service manuals of this era) Manual Type Manual Type: Service Workshop & Repair Manual Language Language: English Format File Format: PDF 📖 Manual Coverage Systems Covered Powertrain: Engine (including lubrication, cooling, fuel, and emission control systems), Clutch, Manual Transaxle, Automatic Transaxle Chassis: Steering System, Braking System, Suspension System Body: Body Construction, Interior Trim, Exterior Body Panels Electrical: Engine Electrical System, Body Electrical System, Heater & Air Conditioner System Procedures Included Maintenance: Scheduled maintenance, fluid checks and changes, filter replacements, lubrication Repair: Component removal, installation, overhaul, and adjustment for all covered systems Diagnostics: Troubleshooting guides, diagnostic trouble codes (DTCs), electrical system schematics, wiring diagrams Technical Depth Diagnostic Level: Advanced diagnostics including specific test procedures and expected values Rebuild Procedures: Detailed step-by-step instructions for engine, transmission, and component overhauls Diagram Quality: Step-by-step diagrams for most repair and maintenance procedures 📊 Manual Specifications File Format PDF Version Compatibility: Compatible with all versions of Adobe PDF Reader Print Quality Printability: Printable pages for workshop use Binding Type Binding Type: Digital Download (N/A for binding, but implies digital format) Paper Type Paper Type: Digital (N/A for paper type) Compatibility Operating Systems: All Versions of Windows & Mac ⚙️ Engine Specifications Primary Engine Engine Code Common: FS-DE (2.0L DOHC I4), LF-DE (2.0L SOHC I4 - lesser common in some markets) Engine Displacement 2 0L: 1998 cc (121.9 cu in) Performance Horsepower 2 0L Fs-De: Approx. 125-130 hp (93-97 kW) at 6000 rpm (varies by market) Torque 2 0L Fs-De: Approx. 130-135 lb-ft (176-183 Nm) at 4500 rpm (varies by market) Fuel System Fuel Delivery: Electronic Fuel Injection (EFI) with Sequential Port Injection Fuel Type: Unleaded gasoline Emission Control Emission Systems: Catalytic converter, EGR (Exhaust Gas Recirculation), Oxygen sensors, PCV (Positive Crankcase Ventilation) 🔧 Transmission Standard Manual Transmission: 5-speed manual transaxle Optional Automatic Transmission: 4-speed automatic transaxle (often with 'Sport Mode' or similar electronic control) Features Transmission Fluid Type Auto: Mazda ATF-M III or equivalent MERCON/Dexron III Clutch Type: Dry single-plate diaphragm spring clutch (for manual transmission) 📐 Dimensions Exterior Wheelbase Sedan: Approx. 104.3 inches (2650 mm) Length Sedan: Approx. 184.4 inches (4685 mm) Width Sedan: Approx. 69.3 inches (1760 mm) Height Sedan: Approx. 55.7 inches (1415 mm) Weights Curb Weight Approx: 3000-3200 lbs (1360-1450 kg) depending on trim and options 🛡️ Safety Features Ratings NHTSA Front Impact Driver: Not readily available for this specific model year range, but typical for the era was 4-star. NHTSA Front Impact Passenger: Not readily available for this specific model year range, but typical for the era was 4-star. Active Features ABS: Anti-lock Braking System (ABS) typically optional or standard on higher trims Traction Control: Traction Control System (TCS) may be available on some models/trims Passive Features Airbags: Driver and passenger front airbags standard Seatbelts: 3-point front and rear seatbelts, pretensioners for front seats 💡 Technology Features Infotainment Audio System: Factory AM/FM/CD player, optional premium sound systems with cassette tape players Display Technology: Basic digital or analog displays for climate control and audio; no integrated navigation typical for this era Driver Assistance Cruise Control: Standard or optional cruise control system Connectivity Auxiliary Input: No integrated auxiliary input (may require aftermarket adapter) 🔧 Maintenance Service Intervals Oil Change Interval Typical: Every 5,000 to 7,500 miles (8,000 to 12,000 km) or 6 months, whichever comes first (check manual for specifics) Engine Air Filter Replacement: Every 15,000 to 30,000 miles (24,000 to 48,000 km) or as needed based on driving conditions Spark Plug Replacement: Typically every 60,000 to 100,000 miles (96,000 to 160,000 km) with iridium or platinum plugs (refer to manual for exact type and interval) Fluid Specifications Engine Oil Type: API SN or higher, ILSAC GF-5 or higher, SAE 5W-30 recommended for most conditions (check owner's manual for exact viscosity and API service category) Coolant Type: Mazda FL22 Long Life Antifreeze/Coolant (or equivalent) - typically a blue, ethylene glycol-based coolant Brake Fluid Type: DOT 3 or DOT 4 brake fluid Power Steering Fluid Type: Mazda Genuine Power Steering Fluid or Dexron III ATF Known Issues Common Engine Problems: Oil leaks from valve cover gasket and oil pan, potential for intake...