Suzuki Lt300x Y K1 K2 King Quad Atv 1999-2002 Service Repair Manual
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The LT-F300 King Quad, also known as the LT300X, is a robust all-terrain vehicle from the first generation of this model line, with production spanning the 1999 through 2002 model years. This mid-size utility ATV is engineered for recreational use, light to moderate farm work, and general outdoor exploration. It features a reliable air-cooled, SOHC, 4-stroke, single-cylinder 280cc engine paired with a 5-speed manual transmission, a high-low range sub-transmission, and reverse. Key to its design is the independent front suspension for enhanced ride comfort and handling, along with a shaft-driven 2WD system that offers selectable 4WD with a limited-slip front differential for superior traction in varied terrain. This comprehensive service and repair manual is designed to provide detailed guidance for the maintenance and repair of the LT-F300 King Quad models from 1999 to 2002. It covers all essential systems, including the engine, fuel, ignition, cooling, transmission, drivetrain, brakes, suspension, steering, and electrical systems. Within its pages, you will find step-by-step procedures for routine maintenance tasks, in-depth troubleshooting guides for common issues, detailed repair instructions for component overhaul and replacement, and essential technical specifications such as torque values, clearances, and fluid requirements. This manual serves as an invaluable resource for owners, mechanics, and technicians seeking to ensure the optimal performance, reliability, and longevity of their LT-F300 King Quad. 🏷️ Basic Information Identification Make: Suzuki Model: LT-F300 King Quad Model Variant: LT300X King Quad Generation Generation Identifier: First Generation Codes Model Code Y: 1999 Model Year Model Code K1: 2000 Model Year Model Code K2: 2001 Model Year Model Code K2 Extended: 2002 Model Year (Likely continuation of K2 spec or minor updates) 👋 Introduction Market Position Atv Segment: Mid-size utility ATV, popular for recreational use and light to moderate farm/ranch work. Target Audience: Recreational riders, farmers, ranchers, and general outdoor enthusiasts. Competitive Analysis Key Competitors: Honda TRX300EX, Yamaha Warrior 350, Kawasaki Bayou 300/300sx. Key Features Engine Type: Air-cooled, SOHC, 4-stroke, single-cylinder engine. Transmission: 5-speed manual transmission with a high-low range (sub-transmission) and reverse. Drive System: Shaft drive to rear wheels (2WD), selectable 4WD with a limited-slip front differential. Suspension: Independent front suspension (IFS) for improved ride comfort and handling. 📋 Manual Details Coverage Areas Model Years Covered: 1999, 2000, 2001, 2002 Vehicle Type: All-Terrain Vehicle (ATV) Region Of Coverage: Likely Global (US, Europe, Asia) Page Count Estimated Page Count: 300-500 pages (typical for comprehensive service manuals) Manual Type Manual Type: Service/Repair Manual Language Language: English (presumed based on product description and common availability) Format Format: Digital (PDF, likely) or Print 📖 Manual Coverage Systems Covered Engine Mechanical: Complete disassembly, assembly, inspection, and repair of the engine. Includes cylinder head, piston, crankshaft, valves, timing components, oil pump. Fuel System: Carburetor inspection, cleaning, adjustment, and overhaul. Fuel tank, fuel lines, fuel filter maintenance and replacement. Ignition System: CDI unit, ignition coil, spark plug inspection and testing, troubleshooting ignition circuit issues. Cooling System: Radiator inspection, coolant flush and fill, fan operation, water pump inspection. Transmission Drivetrain: Manual transmission internal components, shift mechanism, chain drive inspection and adjustment, sprocket replacement, rear axle and differential maintenance. Brakes: Hydraulic brake system troubleshooting, caliper inspection and overhaul, brake pad replacement, brake line inspection, master cylinder service, bleeding procedures. Suspension: Front and rear suspension component inspection, shock absorber service or replacement, A-arm bushing inspection, steering components. Steering: Steering column, tie rods, ball joints, steering knuckles, and linkage inspection and adjustment. Electrical System: Wiring diagrams, battery maintenance, charging system (stator, regulator/rectifier), starter motor, lighting system (headlights, taillights, brake lights), switches, and fuses. Body And Frame: Frame inspection, body panel removal and installation, seat removal, fender maintenance, rack systems. Procedures Included Maintenance Tasks: Oil and filter changes, air filter cleaning/replacement, spark plug replacement, chain lubrication and adjustment, brake fluid flush, coolant flush, valve clearance adjustment. Troubleshooting Guides: Systematic diagnostic procedures for common starting problems, engine performance issues, electrical faults, braking issues, and driveability concerns. Repair Procedures: Step-by-step instructions for component removal, repair, and reinstallation for all major systems. Overhaul Instructions: Detailed procedures for complete engine and transmission rebuilds, including torque specifications and clearances. Wiring Diagrams: Comprehensive electrical system schematics for troubleshooting and repair. Technical Depth Depth Level: Comprehensive (from basic maintenance to complete engine/transmission rebuilds and advanced diagnostics) Diagnostic Information: Includes fault codes (if applicable to the era), symptom-based troubleshooting charts, and component testing procedures. Torque Specifications: Detailed torque values for all critical fasteners and components. Clearances And Tolerances: Specific measurements for engine components (e.g., piston ring gap, valve clearance, bearing clearances). Special Tools: Lists and descriptions of any specialized tools required for specific repair procedures. 📊 Manual Specifications File Format Digital Format: PDF (Portable Document Format) - Likely searchable and printable Print Quality Print Quality: High-resolution scans for clear text and diagrams (if applicable to physical copy) Binding Type Binding Type: Comb Binding, Spiral Binding, or Paperback (for physical copies)...
The LT-F300 King Quad, also known as the LT300X, is a robust all-terrain vehicle from the first generation of this model line, with production spanning the 1999 through 2002 model years. This mid-size utility ATV is engineered for recreational use, light to moderate farm work, and general outdoor exploration. It features a reliable air-cooled, SOHC, 4-stroke, single-cylinder 280cc engine paired with a 5-speed manual transmission, a high-low range sub-transmission, and reverse. Key to its design is the independent front suspension for enhanced ride comfort and handling, along with a shaft-driven 2WD system that offers selectable 4WD with a limited-slip front differential for superior traction in varied terrain.
This comprehensive service and repair manual is designed to provide detailed guidance for the maintenance and repair of the LT-F300 King Quad models from 1999 to 2002. It covers all essential systems, including the engine, fuel, ignition, cooling, transmission, drivetrain, brakes, suspension, steering, and electrical systems. Within its pages, you will find step-by-step procedures for routine maintenance tasks, in-depth troubleshooting guides for common issues, detailed repair instructions for component overhaul and replacement, and essential technical specifications such as torque values, clearances, and fluid requirements. This manual serves as an invaluable resource for owners, mechanics, and technicians seeking to ensure the optimal performance, reliability, and longevity of their LT-F300 King Quad.
🏷️ Basic Information
Identification
Make:
Suzuki
Model:
LT-F300 King Quad
Model Variant:
LT300X King Quad
Generation
Generation Identifier:
First Generation
Codes
Model Code Y:
1999 Model Year
Model Code K1:
2000 Model Year
Model Code K2:
2001 Model Year
Model Code K2 Extended:
2002 Model Year (Likely continuation of K2 spec or minor updates)
👋 Introduction
Market Position
Atv Segment:
Mid-size utility ATV, popular for recreational use and light to moderate farm/ranch work.
Target Audience:
Recreational riders, farmers, ranchers, and general outdoor enthusiasts.
5-speed manual transmission with a high-low range (sub-transmission) and reverse.
Drive System:
Shaft drive to rear wheels (2WD), selectable 4WD with a limited-slip front differential.
Suspension:
Independent front suspension (IFS) for improved ride comfort and handling.
📋 Manual Details
Coverage Areas
Model Years Covered:
1999, 2000, 2001, 2002
Vehicle Type:
All-Terrain Vehicle (ATV)
Region Of Coverage:
Likely Global (US, Europe, Asia)
Page Count
Estimated Page Count:
300-500 pages (typical for comprehensive service manuals)
Manual Type
Manual Type:
Service/Repair Manual
Language
Language:
English (presumed based on product description and common availability)
Format
Format:
Digital (PDF, likely) or Print
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Complete disassembly, assembly, inspection, and repair of the engine. Includes cylinder head, piston, crankshaft, valves, timing components, oil pump.
Fuel System:
Carburetor inspection, cleaning, adjustment, and overhaul. Fuel tank, fuel lines, fuel filter maintenance and replacement.
Ignition System:
CDI unit, ignition coil, spark plug inspection and testing, troubleshooting ignition circuit issues.
Cooling System:
Radiator inspection, coolant flush and fill, fan operation, water pump inspection.
Transmission Drivetrain:
Manual transmission internal components, shift mechanism, chain drive inspection and adjustment, sprocket replacement, rear axle and differential maintenance.
Brakes:
Hydraulic brake system troubleshooting, caliper inspection and overhaul, brake pad replacement, brake line inspection, master cylinder service, bleeding procedures.
Suspension:
Front and rear suspension component inspection, shock absorber service or replacement, A-arm bushing inspection, steering components.
Steering:
Steering column, tie rods, ball joints, steering knuckles, and linkage inspection and adjustment.
Electrical System:
Wiring diagrams, battery maintenance, charging system (stator, regulator/rectifier), starter motor, lighting system (headlights, taillights, brake lights), switches, and fuses.
Body And Frame:
Frame inspection, body panel removal and installation, seat removal, fender maintenance, rack systems.
Procedures Included
Maintenance Tasks:
Oil and filter changes, air filter cleaning/replacement, spark plug replacement, chain lubrication and adjustment, brake fluid flush, coolant flush, valve clearance adjustment.
Troubleshooting Guides:
Systematic diagnostic procedures for common starting problems, engine performance issues, electrical faults, braking issues, and driveability concerns.
Repair Procedures:
Step-by-step instructions for component removal, repair, and reinstallation for all major systems.
Overhaul Instructions:
Detailed procedures for complete engine and transmission rebuilds, including torque specifications and clearances.
Wiring Diagrams:
Comprehensive electrical system schematics for troubleshooting and repair.
Technical Depth
Depth Level:
Comprehensive (from basic maintenance to complete engine/transmission rebuilds and advanced diagnostics)
Diagnostic Information:
Includes fault codes (if applicable to the era), symptom-based troubleshooting charts, and component testing procedures.
Torque Specifications:
Detailed torque values for all critical fasteners and components.
Clearances And Tolerances:
Specific measurements for engine components (e.g., piston ring gap, valve clearance, bearing clearances).
Special Tools:
Lists and descriptions of any specialized tools required for specific repair procedures.
📊 Manual Specifications
File Format
Digital Format:
PDF (Portable Document Format) - Likely searchable and printable
Print Quality
Print Quality:
High-resolution scans for clear text and diagrams (if applicable to physical copy)
Binding Type
Binding Type:
Comb Binding, Spiral Binding, or Paperback (for physical copies)
Paper Type
Paper Type:
Durable, possibly coated paper stock to withstand workshop conditions (for physical copies)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Four-stroke, SOHC, air-cooled
Displacement:
280cc (approximate)
Bore X Stroke:
72.0 mm x 68.6 mm (typical for similar Suzuki engines)
Compression Ratio:
9.2:1 (typical)
Performance
Horsepower:
Approx. 18-20 HP (at engine crankshaft, specific figures may vary slightly by year/tune)
Torque:
Approx. 16-18 lb-ft (at engine crankshaft, specific figures may vary)
Fuel System
Carburetor:
Mikuni VM26SS (single carburetor)
Fuel Capacity:
3.7 US gal (14 L)
Ignition
Ignition System:
Electronic Ignition (CDI)
Lubrication
Oil Type:
SAE 10W-40 API SE or SF (typically) - refer to manual for exact specification
Oil Capacity:
1.9 L (2.0 US qt) with filter change (refer to manual for exact specification)
🔧 Transmission
Standard
Transmission Type:
5-speed manual with 2-speed sub-transmission (Hi/Lo range) and reverse
Optional
Optional Transmission:
N/A (Manual transmission was standard)
Features
Clutch Type:
Wet multi-plate clutch
Drive System:
Shaft drive (2WD standard), selectable 4WD with limited-slip front differential
Gear Ratios:
Specific gear ratios are detailed within the manual, crucial for performance analysis.
Fluid Specifications
Transmission Fluid:
SAE 80W hypoid gear oil (or specific Suzuki recommendation) - check manual for exact type and capacity.
📐 Dimensions
Exterior
Length:
Approx. 76.2 inches (1935 mm)
Width:
Approx. 44.5 inches (1130 mm)
Height:
Approx. 45.3 inches (1150 mm)
Wheelbase:
Approx. 48.2 inches (1225 mm)
Weights
Dry Weight:
Approx. 518 lbs (235 kg)
Curb Weight:
Approx. 538 lbs (244 kg) (with fluids)
Cargo
Front Rack Capacity:
20 kg (44 lbs)
Rear Rack Capacity:
40 kg (88 lbs)
Tire Specifications
Front Tires:
AT 25 x 8-12
Rear Tires:
AT 25 x 10-12
Wheel Specifications
Wheel Size:
12-inch aluminum alloy wheels
Ground Clearance
Ground Clearance:
Approx. 8.3 inches (210 mm)
🛡️ Safety Features
Ratings
Atv Safety Standards:
Complies with ANSI/SVIA standards (typical for US market)
Active Features
Braking System:
Hydraulic disc brakes front and rear, parking brake.
Throttle Limiter:
Thumb throttle with a return spring and potential for speed limiter adjustment.
Passive Features
Hand Guards:
Standard handguards to protect levers and hands.
Footwells:
Full floorboards with heel guards for rider protection.
Lighting:
Dual headlights, taillight/brake light for visibility.
💡 Technology Features
Infotainment
Infotainment System:
Basic, not applicable. No digital displays or advanced infotainment features.
Driver Assistance
Driver Assistance Features:
None. Focus is on mechanical capability and rider control.
Connectivity
Connectivity Features:
None. No Bluetooth, USB ports, or data connectivity.
🔧 Maintenance
Service Intervals
Engine Oil Change:
Every 1000 km or 6 months, whichever comes first (typical recommendation, refer to manual).
Air Filter Service:
Every 500 km or 6 months, or more frequently in dusty conditions.
Spark Plug Replacement:
Every 2000 km or 12 months (typical, check manual for specific plug type).
Valve Clearance Check:
Every 4000 km or 24 months (typical, crucial for engine health).
Brake Fluid Change:
Every 2 years or as needed (inspect for contamination).
Fluid Specifications
Engine Oil Grade:
SAE 10W-40 API SE/SF (verify in manual for precise spec)
Gear Oil Grade:
SAE 80W Hypoid Gear Oil (verify in manual for precise spec)
Brake Fluid Type:
DOT 3 or DOT 4 (verify in manual for precise spec)
Known Issues
Carburetor Clogging:
Common in older carbureted vehicles, especially if fuel is left standing for extended periods. Regular cleaning and stabilizer use is recommended.
Suspension Bushings:
Wear on A-arm and shock bushings can occur over time, leading to clunking noises and imprecise handling.
Drive Shaft U-Joints:
Wear on universal joints in the drive shafts can cause vibration and noise, especially on 4WD models.
Electrical Connections:
Corrosion or loose connections in wiring harnesses can lead to intermittent electrical faults.
📚 Vehicle History
Brand Heritage
Suzuki Atv Legacy:
Suzuki has a long history in ATV manufacturing, known for reliable and capable machines, building on their motorcycle expertise.
Model Evolution
Lt-F300 Introduction:
The LT-F300 King Quad was a significant model for Suzuki, introducing independent front suspension (IFS) to their utility ATV lineup, offering improved comfort and handling over previous solid-axle designs.
4Wd System Evolution:
This generation featured a robust shaft-driven 4WD system with a limited-slip front differential, enhancing traction in challenging terrain.
Production
Production Location:
Primarily manufactured in Japan, as is typical for Suzuki vehicles of this era.
Key Market Regions:
North America, Europe, Australia, and other global markets.
🏆 Awards & Recognition
Recognitions
Industry Awards:
While specific awards for the LT300X are not widely documented, Suzuki ATVs of this era were generally well-regarded for their reliability and value in the utility and recreational segments.
Ratings
Consumer Ratings:
Generally positive consumer reviews for its ruggedness and capability for its class.
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