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Suzuki King Quad LT-F300 LT-F300F 1999-2004 Workshop Manual

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The Suzuki King Quad, model codes LT-F300 and LT-F300F, represents a robust All-Terrain Vehicle (ATV) produced between 1999 and 2004. Engineered for versatility, these models offer both 2WD and 4WD configurations, making them suitable for a wide range of off-road applications, from utility tasks to recreational trail riding. Known for their durable construction and reliable 280cc liquid-cooled, 4-stroke engine, the King Quad line has earned a reputation for dependable performance and capable handling in demanding environments. This generation of the King Quad is celebrated for its blend of practicality and off-road prowess, embodying Suzuki's commitment to quality engineering. This comprehensive factory workshop and repair manual provides detailed guidance for the Suzuki King Quad models LT-F300, LT-F300F, LT-F300Y, LT-F300FY, LT-F300K1, LT-F300FK1, and LT-F300FK2, covering all production years from 1999 to 2004. It serves as an essential resource for owners and technicians, offering in-depth information on maintenance procedures, troubleshooting diagnostics, and complete repair instructions for all major systems, including the engine, fuel, transmission, chassis, suspension, braking, and electrical systems. With hundreds of detailed illustrations and factory-level specifications, this manual empowers users to maintain their ATV efficiently and perform accurate repairs, ensuring optimal performance and longevity. 🏷️ Basic Information Identification Make: Suzuki Model: King Quad Model Code: LT-F300, LT-F300F Family: All-Terrain Vehicle (ATV) Generation Generation Identifier: First Generation (1999-2004) Codes Engine Code Prefix: F300 👋 Introduction Market Position Target Audience: Owners of Suzuki King Quad LT-F300/LT-F300F models (1999-2004) seeking reliable repair and maintenance information, from DIY enthusiasts to professional mechanics. Competitive Analysis Value Proposition: Provides factory-dealer level repair information at an economical price, empowering users to maintain and repair their ATV effectively. Key Features Manual Attributes: Comprehensive coverage, step-by-step instructions, detailed illustrations, printable pages, instant download. Uniqueness: Directly replicates the content used by authorized Suzuki dealerships for service and repairs. 📋 Manual Details Coverage Areas Vehicle Model Years: 1999, 2000, 2001, 2002, 2003, 2004 Drive Configurations: 2WD, 4WD Specific Model Variants Covered: LT-F300, LT-F300F, LT-F300Y, LT-F300FY, LT-F300K1, LT-F300FK1, LT-F300FK2 Page Count Estimated Page Count: Extensive (specific count not provided, typical factory manuals are several hundred pages) Manual Type Manual Classification: Factory Workshop Manual / Repair Manual Language Language: English Format File Format: PDF 📖 Manual Coverage Systems Covered Engine System: Comprehensive engine disassembly, assembly, inspection, and repair. Includes cylinder head, valves, piston, crankshaft, camshaft, timing, lubrication system. Fuel System: Carburetor adjustment and overhaul, fuel tank, fuel lines, fuel filter. Lubrication System: Oil pump, oil filter, oil passages, oil specifications. Cooling System: Liquid cooling system components, radiator, fan, coolant specifications. Transmission Drivetrain: Gearbox, clutch, drive shafts, differential gears (LT-F300DF models). Chassis Suspension: Frame, front suspension (A-arms, shocks), rear suspension (swingarm, shocks), steering system, wheel bearings. Braking System: Hydraulic brake system, brake calipers, master cylinders, brake pads, brake lines, parking brake. Electrical System: Ignition system, starter motor, battery, charging system (alternator), lighting, wiring diagrams, fuses, switches. Bodywork Exterior: Body panels, fenders, seat, handlebars, racks. Procedures Included Maintenance Procedures: Scheduled maintenance, oil changes, filter replacements, spark plug service, air filter cleaning/replacement, valve clearance checks, brake fluid replacement. Repair Procedures: Complete engine rebuild, transmission overhaul, suspension component replacement, steering system repair, electrical diagnostics and repair, brake system bleeding and repair. Troubleshooting Guidance: Diagnostic flowcharts and symptom-based troubleshooting for common issues. Technical Specifications: Torque specifications, clearances, fluid types and capacities, electrical component resistance values, engine timing settings. Technical Depth Depth Of Information: Factory-level detail, covering complete disassembly and reassembly of all major components. Suitable for both DIY enthusiasts and professional mechanics. 📊 Manual Specifications File Format Digital Format: PDF Print Quality Printability: All pages are printable. Illustration Quality: Hundreds of detailed illustrations and diagrams. Binding Type Binding Method: Not Applicable (Digital Download) Paper Type Paper Specifications: Not Applicable (Digital Download) Compatibility Operating Systems: All Versions of Windows & Mac Requirements Software Requirement: Adobe PDF Reader Delivery Delivery Method: Instant Download ⚙️ Engine Specifications Primary Engine Engine Type: 4-stroke, SOHC, 4-valve Displacement: 280 cc (280cc) Bore X Stroke: 72.0 mm x 68.6 mm (Typical for this engine family, specific in manual) Cooling System: Liquid-cooled Performance Horsepower: Approximately 20-22 HP (Estimate, specific dyno data varies) Torque: Approximately 17-19 lb-ft (Estimate, specific dyno data varies) Fuel System Fuel Delivery: Carburetor (Mikuni BSR32, likely) Fuel Type: Unleaded gasoline (87 octane recommended) Ignition Ignition System: CDI (Capacitor Discharge Ignition) Lubrication Oil Type: Suzuki Performance 4-stroke Engine Oil API SG or higher (e.g., SAE 10W-40, SAE 20W-50 depending on climate) Oil Capacity: 1.9 L (2.0 US qt) with filter change (Refer to manual for precise capacity) 🔧 Transmission Standard Transmission Type: Automatic (Continuously Variable Transmission - CVT) Drive System: Shaft drive Features Gear Selection: Automatic (Hi/Lo Range), Reverse, Neutral Clutch Type: Automatic centrifugal clutch Fluid Specifications Transmission Fluid: Suzuki Gear Oil API GL-5 SAE 80W-90 (for differential and gearbox) 📐 Dimensions Exterior Length: Approx. 77.0 inches (1955 mm) Width: Approx. 42.5 inches (1080 mm)...
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Suzuki King Quad LT-F300 LT-F300F 1999-2004 Workshop ManualSuzuki King Quad LT-F300 LT-F300F 1999-2004 Workshop ManualSuzuki King Quad LT-F300 LT-F300F 1999-2004 Workshop ManualSuzuki King Quad LT-F300 LT-F300F 1999-2004 Workshop Manual
The Suzuki King Quad, model codes LT-F300 and LT-F300F, represents a robust All-Terrain Vehicle (ATV) produced between 1999 and 2004. Engineered for versatility, these models offer both 2WD and 4WD configurations, making them suitable for a wide range of off-road applications, from utility tasks to recreational trail riding. Known for their durable construction and reliable 280cc liquid-cooled, 4-stroke engine, the King Quad line has earned a reputation for dependable performance and capable handling in demanding environments. This generation of the King Quad is celebrated for its blend of practicality and off-road prowess, embodying Suzuki's commitment to quality engineering. This comprehensive factory workshop and repair manual provides detailed guidance for the Suzuki King Quad models LT-F300, LT-F300F, LT-F300Y, LT-F300FY, LT-F300K1, LT-F300FK1, and LT-F300FK2, covering all production years from 1999 to 2004. It serves as an essential resource for owners and technicians, offering in-depth information on maintenance procedures, troubleshooting diagnostics, and complete repair instructions for all major systems, including the engine, fuel, transmission, chassis, suspension, braking, and electrical systems. With hundreds of detailed illustrations and factory-level specifications, this manual empowers users to maintain their ATV efficiently and perform accurate repairs, ensuring optimal performance and longevity.
🏷️ Basic Information
Identification
Make:
Suzuki
Model:
King Quad
Model Code:
LT-F300, LT-F300F
Family:
All-Terrain Vehicle (ATV)
Generation
Generation Identifier:
First Generation (1999-2004)
Codes
Engine Code Prefix:
F300
👋 Introduction
Market Position
Target Audience:
Owners of Suzuki King Quad LT-F300/LT-F300F models (1999-2004) seeking reliable repair and maintenance information, from DIY enthusiasts to professional mechanics.
Competitive Analysis
Value Proposition:
Provides factory-dealer level repair information at an economical price, empowering users to maintain and repair their ATV effectively.
Key Features
Manual Attributes:
Comprehensive coverage, step-by-step instructions, detailed illustrations, printable pages, instant download.
Uniqueness:
Directly replicates the content used by authorized Suzuki dealerships for service and repairs.
📋 Manual Details
Coverage Areas
Vehicle Model Years:
1999, 2000, 2001, 2002, 2003, 2004
Drive Configurations:
2WD, 4WD
Specific Model Variants Covered:
LT-F300, LT-F300F, LT-F300Y, LT-F300FY, LT-F300K1, LT-F300FK1, LT-F300FK2
Page Count
Estimated Page Count:
Extensive (specific count not provided, typical factory manuals are several hundred pages)
Manual Type
Manual Classification:
Factory Workshop Manual / Repair Manual
Language
Language:
English
Format
File Format:
PDF
📖 Manual Coverage
Systems Covered
Engine System:
Comprehensive engine disassembly, assembly, inspection, and repair. Includes cylinder head, valves, piston, crankshaft, camshaft, timing, lubrication system.
Fuel System:
Carburetor adjustment and overhaul, fuel tank, fuel lines, fuel filter.
Lubrication System:
Oil pump, oil filter, oil passages, oil specifications.
Cooling System:
Liquid cooling system components, radiator, fan, coolant specifications.
Transmission Drivetrain:
Gearbox, clutch, drive shafts, differential gears (LT-F300DF models).
Chassis Suspension:
Frame, front suspension (A-arms, shocks), rear suspension (swingarm, shocks), steering system, wheel bearings.
Braking System:
Hydraulic brake system, brake calipers, master cylinders, brake pads, brake lines, parking brake.
Electrical System:
Ignition system, starter motor, battery, charging system (alternator), lighting, wiring diagrams, fuses, switches.
Bodywork Exterior:
Body panels, fenders, seat, handlebars, racks.
Procedures Included
Maintenance Procedures:
Scheduled maintenance, oil changes, filter replacements, spark plug service, air filter cleaning/replacement, valve clearance checks, brake fluid replacement.
Repair Procedures:
Complete engine rebuild, transmission overhaul, suspension component replacement, steering system repair, electrical diagnostics and repair, brake system bleeding and repair.
Troubleshooting Guidance:
Diagnostic flowcharts and symptom-based troubleshooting for common issues.
Technical Specifications:
Torque specifications, clearances, fluid types and capacities, electrical component resistance values, engine timing settings.
Technical Depth
Depth Of Information:
Factory-level detail, covering complete disassembly and reassembly of all major components. Suitable for both DIY enthusiasts and professional mechanics.
📊 Manual Specifications
File Format
Digital Format:
PDF
Print Quality
Printability:
All pages are printable.
Illustration Quality:
Hundreds of detailed illustrations and diagrams.
Binding Type
Binding Method:
Not Applicable (Digital Download)
Paper Type
Paper Specifications:
Not Applicable (Digital Download)
Compatibility
Operating Systems:
All Versions of Windows & Mac
Requirements
Software Requirement:
Adobe PDF Reader
Delivery
Delivery Method:
Instant Download
⚙️ Engine Specifications
Primary Engine
Engine Type:
4-stroke, SOHC, 4-valve
Displacement:
280 cc (280cc)
Bore X Stroke:
72.0 mm x 68.6 mm (Typical for this engine family, specific in manual)
Cooling System:
Liquid-cooled
Performance
Horsepower:
Approximately 20-22 HP (Estimate, specific dyno data varies)
Torque:
Approximately 17-19 lb-ft (Estimate, specific dyno data varies)
Fuel System
Fuel Delivery:
Carburetor (Mikuni BSR32, likely)
Fuel Type:
Unleaded gasoline (87 octane recommended)
Ignition
Ignition System:
CDI (Capacitor Discharge Ignition)
Lubrication
Oil Type:
Suzuki Performance 4-stroke Engine Oil API SG or higher (e.g., SAE 10W-40, SAE 20W-50 depending on climate)
Oil Capacity:
1.9 L (2.0 US qt) with filter change (Refer to manual for precise capacity)
🔧 Transmission
Standard
Transmission Type:
Automatic (Continuously Variable Transmission - CVT)
Drive System:
Shaft drive
Features
Gear Selection:
Automatic (Hi/Lo Range), Reverse, Neutral
Clutch Type:
Automatic centrifugal clutch
Fluid Specifications
Transmission Fluid:
Suzuki Gear Oil API GL-5 SAE 80W-90 (for differential and gearbox)
📐 Dimensions
Exterior
Length:
Approx. 77.0 inches (1955 mm)
Width:
Approx. 42.5 inches (1080 mm)
Height:
Approx. 43.1 inches (1095 mm)
Weights
Dry Weight:
Approx. 562 lbs (255 kg)
Curb Weight:
Approx. 584 lbs (265 kg) (with all fluids)
Ground Clearance:
Approx. 7.1 inches (180 mm)
Cargo
Front Rack Capacity:
Approx. 44 lbs (20 kg)
Rear Rack Capacity:
Approx. 176 lbs (80 kg)
🛡️ Safety Features
Ratings
Atv Safety Standards:
Complies with ANSI standards for the design and manufacture of ATVs (as applicable for its era).
Active Features
Braking System Type:
Hydraulic disc brakes (front and rear), sealed drum brake (rear parking).
Engine Braking:
Provided by the CVT transmission.
Passive Features
Lighting:
Headlights, taillight, brake light.
Tires:
All-terrain tires suitable for off-road use.
💡 Technology Features
Infotainment
Infotainment System:
Basic analog instrumentation (speedometer, odometer, fuel gauge, indicator lights). No complex infotainment system.
Driver Assistance
Driver Assistance Features:
Limited to standard ATV operational features like selectable 2WD/4WD and engine braking.
Connectivity
Connectivity Options:
None.
🔧 Maintenance
Service Intervals
Engine Oil Change:
Every 1,000 km or 6 months (refer to manual for exact recommendation).
Air Filter Cleaning:
Every 500 km or as needed based on conditions.
Spark Plug Inspection:
Every 1,000 km or 6 months.
Brake Fluid Replacement:
Every 1 year.
Fluid Specifications
Coolant Type:
Suzuki Long Life Coolant (mixture of 50% antifreeze and 50% distilled water)
Brake Fluid Type:
DOT 3 or DOT 4 hydraulic brake fluid.
Known Issues
Common Wear Items:
CVT belt wear, suspension bushings, wheel bearings, brake pad wear. Electrical connectors can sometimes corrode in wet environments.
Carburetor Performance:
Carburetor may require adjustment or cleaning due to fuel quality or usage.
📚 Vehicle History
Brand Heritage
Manufacturer History:
Suzuki Motor Corporation, a Japanese multinational corporation, has a long history in the automotive and motorcycle industry, known for reliable and innovative products.
Model Evolution
King Quad Lineage:
The King Quad line has been a cornerstone of Suzuki's ATV offerings, evolving to meet the demands of utility and recreational riders. This generation represented a significant step in its development.
Production
Production Period:
1999-2004
Manufacturing Location:
Likely manufactured in Japan or other Suzuki global facilities.
🏆 Awards & Recognition
Recognitions
Atv Market Reputation:
Suzuki King Quads are generally well-regarded for their durability, reliable powertrains, and capable off-road performance in their class and era.
Ratings
Expert Reviews:
Often praised for good value and robust construction.
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