🏷️ Basic Information Identification Make: Mercedes-Benz Model: ML 430 Generation: W163 Production Years Covered: 1999, 2000, 2001, 2002, 2003, 2004, 2005 Chassis Code: W163 👋 Introduction Market Position Target Audience: Mechanical technicians, automotive repair shops, and experienced DIY owners. Key Features Value Proposition: Enables owners to perform maintenance and repairs themselves, saving money and ensuring quality service. Accuracy Reliability: Endeavors to provide the most reliable and accurate information. Professional Training: Assumes technician familiarity with general automobile practices but emphasizes product-specific aspects. 📋 Manual Details Coverage Areas Manual Title: Mercedes ML 430 1999-2005 Workshop Repair Service Manual Manual Description: Comprehensive workshop repair and service manual for the Mercedes-Benz ML 430 (W163) covering the 1999-2005 model years. Designed for professional technicians and knowledgeable DIY enthusiasts. Page Count Page Count: Not specified in provided text, but implied to be comprehensive. Manual Type Manual Type: Workshop Repair Service Manual Language Language: English Format Format: PDF Delivery Delivery Method: Electronic Delivery via Email Printability Printable: Yes 📖 Manual Coverage Systems Covered Engine: Detailed repair and overhaul procedures, tune-ups, diagnostics. Transmission: Removal, installation, repair, and overhaul of transmission assemblies. Fuel System: Components, diagnostics, and repair of the fuel system. Ignition System: Repair and maintenance of the ignition system. Lubrication System: Procedures and specifications for the lubrication system. Exhaust System: Repair and maintenance of the exhaust system components. Electrical System: Comprehensive coverage of electrical components, wiring diagrams, and diagnostics. Bodywork: Repair and maintenance of body panels, interior, and exterior components. Cooling System: Maintenance and repair of the cooling system. Suspension System: Repair and adjustment of suspension components. Steering System: Diagnostics and repair of the steering system. Braking System: Repair, maintenance, and diagnostics of the braking system. Climate Control: Maintenance and repair of HVAC systems. Safety Systems: Information on airbags, ABS, and other safety features. Procedures Included Routine Maintenance: Detailed instructions for routine maintenance and servicing. Troubleshooting: Diagnostic and repair procedures for common and uncommon issues. Component Removal Installation: Step-by-step instructions for removal and installation of various components. Assembly Disassembly: Detailed procedures for assembly and disassembly of major systems and sub-assemblies. Overhaul Rebuild: Procedures for overhaul and rebuilding of engine and transmission. Special Tool Usage: Identification and usage instructions for specialized Mercedes-Benz tools. Tune Ups: Covers comprehensive tune-up procedures for optimal engine performance. Technical Depth Technical Depth: Covers basic to advanced repair, overhaul, and diagnostics, mirroring authorized dealer service. Information Emphasis Warnings Cautions Notes: Highlights critical information using WARNING, CAUTION, and NOTE designations. Proprietary Components Proprietary Component Instructions: Includes instructions for proprietary components as provided by their manufacturers. 📊 Manual Specifications File Format File Format: PDF Print Quality Print Quality: High quality, suitable for printing individual pages or the entire manual. Binding Type Binding Type: Not applicable (Digital PDF) Paper Type Paper Type: Not applicable (Digital PDF) ⚙️ Engine Specifications Primary Engine Engine Type: V8, SOHC, 3 Valves per Cylinder (M112 E43) Displacement: 4.3 Liters (4266 cc) Performance Horsepower: Approx. 275 hp @ 5750 rpm (for 1999-2001 models) Torque: Approx. 280 lb-ft @ 3750 rpm (for 1999-2001 models) Fuel System Fuel Delivery: Electronic Fuel Injection (EFI) Engine Management Engine Control Unit: ME 2.8 (or similar generation ECU) 🔧 Transmission Standard Transmission Type: 5-Speed Automatic (5G-TRONIC / 722.6) Features Transmission Features: Electronically controlled, adaptive shifting, torque converter lock-up. Fluid Specifications Transmission Fluid Type: MB 236.10 / 236.12 (e.g., Pentosin ATF1, Shell ATF 134) 📐 Dimensions Exterior Length: Approx. 184.5 inches (for 1999-2005 W163) Width: Approx. 71.6 inches (for 1999-2005 W163) Height: Approx. 67.4 inches (for 1999-2005 W163) Weights Curb Weight: Approx. 4600-4800 lbs (varies by model year and options) 🛡️ Safety Features Ratings NHTSA Front Impact Rating: 4 Stars (for driver and passenger in 1999-2005 models) IIHS Side Impact Rating: Good (for models equipped with side airbags) Active Features Traction Control: Standard (ASR - Acceleration Slip Regulation) Electronic Stability Control: Standard (ESP - Electronic Stability Program) Anti Lock Brakes: Standard (ABS - Anti-lock Braking System) Passive Features Airbags: Driver and front passenger airbags standard; optional side airbags. Seatbelts: 3-point inertia-reel seat belts with pretensioners and force limiters. 💡 Technology Features Infotainment Audio System: Standard CD/Cassette player with optional Bose premium audio system. Navigation: Optional COMAND APS (Cockpit Management and Navigation Display) system. Driver Assistance Parking Sensors: Optional PARKTRONIC parking assist system. Connectivity Phone Integration: Optional integrated cellular telephone system. 🔧 Maintenance Service Intervals Oil Change Interval: Typically every 10,000 miles or 12 months, whichever comes first (refer to manual for exact recommendations). Transmission Fluid Service: Recommended every 40,000-60,000 miles (check manual for specific W163 recommendations). Fluid Specifications Engine Oil Type: SAE 0W-40 or 5W-40 Synthetic (MB-Approval 229.5 / 229.3) Engine Oil Capacity: Approx. 8.0 - 8.5 Liters (with filter change, M112 engine) Coolant Type: Mercedes-Benz Specification 325.0 / 326.0 (Antifreeze/Coolant, Blue or Green) Known Issues Interior Component Wear: Dashboard plastic and leather components can degrade due to UV exposure....