1999-2006 Chevrolet Silverado Truck Service Repair Manual

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🏷️ Basic Information Identification Make: Chevrolet Model: Silverado Generation: Second Generation (GMT800) Product Type: Service Repair Manual Codes Product Name: Chevy Chevrolet Silverado Service Repair Manual 1999-2006 👋 Introduction Market...

Typ: Autos

Anbieter:

Art.-Nr: 578479

Stichworte:

Produktvarianten

Beschreibung

🏷️ Basic Information

Identification

Make:

Chevrolet

Model:

Silverado

Generation:

Second Generation (GMT800)

Product Type:

Service Repair Manual

Codes

Product Name:

Chevy Chevrolet Silverado Service Repair Manual 1999-2006

👋 Introduction

Market Position

Purpose:

Comprehensive guide for maintaining, repairing, rebuilding, refurbishing, and restoring Chevrolet Silverado trucks from 1999-2006.

Competitive Analysis

Value Proposition:

Inexpensive way to keep your vehicle working properly, empowering owners to perform repairs and save money.

Key Features

Unique Selling Points:

Detailed illustrations, diagrams, wiring schematics, specifications, step-by-step instructions, covers all models and engines, searchable and bookmarked PDF format.

📋 Manual Details

Coverage Areas

Model Years Covered:

1999, 2000, 2001, 2002, 2003, 2004, 2005, 2006

Engine Coverage:

All engine variants offered during the 1999-2006 model years

Trim Level Coverage:

All trim levels including WT (Work Truck), LS, LT, Z71, SS

Page Count

Total Pages:

8000+

Manual Type

Type:

Complete Service and Repair Manual

Language

Language:

English

Format

File Format:

Delivery Method:

Instant Download

📖 Manual Coverage

Systems Covered

Engine:

Engine Overhaul and Rebuilding, Engine Performance Tuning, Firing Orders, Serpentine Belt Routings

Brakes:

Brake System Servicing, ABS Diagnostics and Repair

Transmission:

Transmission Removal and Installation, In-Car Servicing, Fluid Capacities

Suspension Steering:

Suspension System Repair, Front End Alignment Procedures and Specifications

Electrical Electronics:

Wiring Diagrams, Computer Diagnostic Trouble Codes, Computer Diagnostic Trouble Tree Charts

Body Chassis:

Sunroof Service, U-Joint and CV-Joint Service Procedures

Cooling Climate Control:

Air Conditioning Service and Capacities

Fuel System:

Fuel tank, fuel pump, fuel injectors, fuel filter replacement and diagnostics.

Exhaust System:

Exhaust manifold, catalytic converter, muffler, and pipe repair/replacement.

Cooling System:

Radiator, water pump, thermostat, hoses, and fan clutch service.

Steering System:

Power steering pump, steering gear, steering column, and tie rod end replacement.

Procedures Included

Diagnostics Troubleshooting:

Trouble Codes, Troubleshooting and Diagnostics, Computer Diagnostic Trouble Tree Charts

Maintenance:

Factory Maintenance Schedules and Charts, Driving Concerns

Repair Rebuilding:

Engine Overhaul and Rebuilding, Complete Repair Procedures

Timing Belt:

Timing Belt Replacement, Timing Belt Service Procedures

Wheel Hub Bearing Service:

Procedures for front and rear wheel hub and bearing replacement.

Drivetrain Service:

Front and rear axle service, differential maintenance and repair.

Technical Depth

Level Of Detail:

Detailed illustrations, diagrams, wiring schematics, step-by-step instructions, complete disassembly based procedures

Target Audience:

Do-it-yourselfers and experienced mechanics

Illustrations Diagrams:

Hundreds of photos and illustrations, vacuum diagrams, serpentine belt routings with diagrams

Torque Specifications:

Complete torque specifications for all critical fasteners and components.

Diagnostic Tools:

Information on using OBD-II scanners and understanding diagnostic codes.

Body Chassis

Doors Locks Windows:

Door panel removal, lock actuator repair, window regulator and motor replacement.

Electrical Electronics

Lighting System:

Headlights, taillights, interior lighting, and associated wiring.

Instrument Cluster:

Diagnosis and repair of gauge and warning light issues.

📊 Manual Specifications

File Format

Requirements:

Adobe PDF Reader & WinZip

Compatibility:

All Versions of Windows & Mac, Linux OS, iPhone, iPad, Android etc.

Print Quality

Printability:

Printable pages for convenience

Searchability

Features:

Bookmarked and searchable text for quick information retrieval

Completeness

Condition:

100% complete and intact, no missing/corrupt pages/sections

Binding Type

Binding:

Digital (PDF format, not a physical binding)

Paper Type

Paper Quality:

N/A (Digital format)

⚙️ Engine Specifications

Primary Engine

4.3L Vortec V6:

Engine code: L35. Displacement: 262 cu in (4.3 L). Bore x Stroke: 4.00 in x 3.48 in. Compression Ratio: 9.1:1. Horsepower: ~200 hp @ 4600 rpm. Torque: ~260 lb-ft @ 2800 rpm.

Secondary Engine

4.8L Vortec V8:

Engine code: LY2/L29. Displacement: 294 cu in (4.8 L). Bore x Stroke: 3.78 in x 3.27 in. Compression Ratio: 9.1:1. Horsepower: ~255-285 hp @ 5200 rpm. Torque: ~285-315 lb-ft @ 4000 rpm.

Tertiary Engine

5.3L Vortec V8:

Engine code: LM7/L59. Displacement: 327 cu in (5.3 L). Bore x Stroke: 3.78 in x 3.62 in. Compression Ratio: 9.5:1. Horsepower: ~285-315 hp @ 5200 rpm. Torque: ~325-345 lb-ft @ 4000 rpm.

Performance

5.7L Vortec V8 (Ls1):

Engine code: LS1. Displacement: 350 cu in (5.7 L). Bore x Stroke: 3.90 in x 3.62 in. Compression Ratio: 10.1:1. Horsepower: ~300-345 hp @ 5200-5600 rpm. Torque: ~335-370 lb-ft @ 4000-4400 rpm.

Fuel System

Fuel Delivery:

Multi-port Fuel Injection (MPFI)

Ignition System

Ignition Type:

Distributorless Ignition System (DIS) with Coil-on-Plug (COP) for some V8 variants

🔧 Transmission

Standard

4-Speed Automatic:

4L60-E (RWD and AWD)

Optional

5-Speed Manual:

NV3500 (primarily with 4.3L V6 and some 4.8L V8 applications)

4-Speed Automatic (Heavy Duty):

4L80-E (for heavier duty applications and certain V8 engines)

Features

Transmission Fluid Type:

Dexron III or equivalent (check specific model year and transmission for exact specification, e.g., Dexron VI for later models)

📐 Dimensions

Exterior

Body Styles:

Regular Cab, Extended Cab (Club Coupe), Crew Cab

Bed Lengths:

Short Bed (6.5 ft), Standard Bed (7.5 ft), Long Bed (8 ft)

Weights

Curb Weight:

Varies significantly by configuration, typically ranging from 4,300 to 5,500 lbs.

Gross Vehicle Weight Rating Gvw:

Ranges from approximately 6,200 lbs (1500 series) to over 8,600 lbs (3500 series).

🛡️ Safety Features

Ratings

NHTSA Frontal Impact:

Refer to specific NHTSA data for model year and configuration. Generally received good ratings for its class.

Active Features

Braking System:

Four-wheel disc brakes with ABS (Anti-lock Braking System) standard on most models, rear drum brakes on some base configurations.

Passive Features

Airbags:

Driver and front passenger airbags.

Seat Belts:

Three-point seat belts with pretensioners for front occupants.

💡 Technology Features

Infotainment

Audio Systems:

Standard AM/FM radios, optional CD players, cassette players, Bose premium audio systems on higher trims.

Navigation:

Optional factory-installed navigation systems were available on select models and trims during this period.

Driver Assistance

Cruise Control:

Standard on most trims.

Connectivity

Onstar:

OnStar telematics system available as an option on many models.

🔧 Maintenance

Service Intervals

Oil Change:

Typically every 3,000-7,500 miles or 6-12 months, depending on driving conditions and oil type (consult manual for specific recommendation).

Tire Rotation:

Every 5,000-7,500 miles

Transmission Fluid Service:

Refer to manual; generally around 30,000-100,000 miles, depending on usage. Crucial for longevity.

Fluid Specifications

Engine Oil:

SAE 5W-30 (most common for V8s) or 10W-30 (for 4.3L V6), API certified. Check manual for exact viscosity and specification (e.g., Dexos for compatible engines if applicable).

Coolant:

GM P/N 12346290 (Orange or Dex-Cool compatible) or equivalent extended-life coolant (50/50 mix with distilled water).

Brake Fluid:

DOT 3

Known Issues

Engine:

Intake manifold gasket leaks (4.3L V6), oil pressure sensor issues, piston slap (LS-based V8s under certain conditions).

Transmission:

4L60-E thermal issues, solenoid failures, torque converter shudder.

Suspension Steering:

Ball joint wear, tie rod end wear, steering intermediate shaft issues.

Electrical:

Fuel pump failures, ignition switch issues, instrument cluster problems.

📚 Vehicle History

Brand Heritage

Chevrolet Trucks:

Chevrolet has a long-standing history of producing durable and capable trucks, with the Silverado nameplate succeeding the C/K series.

Model Evolution

Generation Timeline:

The 1999-2006 Silverado is the second generation of the Silverado, based on the GMT800 platform, which also underpinned the GMC Sierra.

Facelifts Updates:

The GMT800 platform saw significant updates, including a mid-cycle refresh for the 2003 model year, introducing updated styling, interior revisions, and new features.

Production

Manufacturing Locations:

North America (e.g., Fort Wayne, Indiana; Silao, Mexico)

🏆 Awards & Recognition

Recognitions

Truck Of The Year:

The Silverado platform and its variants frequently received 'Truck of the Year' awards from various automotive publications during its production run.