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    Aprilia RS50 RS50 1999 Service Repair Workshop Manual

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    $133.00
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    🏷️ Basic Information Identification Make: Aprilia Model: RS50 Year: 1999 Codes Chassis Code: AM6 👋 Introduction Market Position Segment: Lightweight sport motorcycle, entry-level performance segment. Target Audience: Young riders, new motorcyclists, riders seeking a nimble and sporty experience, often for track days or spirited street riding. Competitive Analysis Key Competitors: Yamaha TZR50, Aprilia RS 125 (larger displacement), Derbi GPR50, Cagiva Mito 50, Honda NSR50 (market dependent). Key Features Styling: Aggressive sportbike styling, often mimicking larger Aprilia racing models. Performance Orientation: Designed for sporty handling and a responsive riding experience despite its small displacement. Engine Basis: Utilizes the robust and popular Minarelli AM6 engine, known for its tunability and widespread aftermarket support. 📋 Manual Details Coverage Areas Manual Type: Service Repair Workshop Manual Language: English Format: Digital (likely PDF) Page Count Estimated Page Count: 300+ 📖 Manual Coverage Systems Covered Engine Mechanical: Complete engine disassembly, assembly, tuning, carburetor adjustment, cooling system maintenance, lubrication. Engine Electrical: Ignition system, stator, CDI unit, spark plug, wiring diagrams, troubleshooting electrical faults. Transmission: Gearbox inspection, clutch maintenance, gear shift mechanism, lubrication. Chassis: Frame inspection, suspension (front forks, rear shock absorber) overhaul and adjustment, steering head bearings. Brakes: Front and rear brake system maintenance, bleeding, caliper overhaul, pad replacement, fluid specifications. Fuel System: Fuel tank, fuel lines, fuel pump (if applicable), carburetor specifications and tuning (Dell'Orto PHBG series common). Exhaust System: Exhaust pipe and silencer inspection, gasket replacement. Cooling System: Radiator, coolant hoses, thermostat, coolant specifications and maintenance. Wheels Tires: Wheel bearing maintenance, tire pressure, rim specifications. Bodywork Plastics: Fairing removal and installation, seat, tank cover. Procedures Included Preventative Maintenance: Regular checks, lubrication points, filter replacement, chain adjustment, spark plug replacement. Troubleshooting: Diagnostic procedures for common starting issues, running problems, electrical faults, and mechanical noises. Repair Procedures: Step-by-step guides for engine rebuilds, clutch replacement, suspension service, brake caliper overhauls, and electrical component repairs. Adjustment Procedures: Carburetor tuning (idle speed, mixture), ignition timing (if adjustable), clutch lever free play, suspension preload. Disassembly Assembly: Detailed instructions for dismantling and reassembling all major components and sub-assemblies. Technical Depth Depth Of Coverage: Comprehensive. Covers everything from basic owner-level maintenance to advanced engine rebuilding and electrical diagnostics. Diagnostic Charts: Likely includes diagnostic flowcharts for troubleshooting common issues. Torque Specifications: Crucial torque values for all fasteners throughout the motorcycle. Clearances Tolerances: Specifications for valve clearances, piston ring gap, bearing tolerances, etc. Special Tools: Lists and descriptions of specialized tools required for certain procedures. 📊 Manual Specifications File Format Digital Format: PDF (Portable Document Format) - typically high-resolution scans or digital originals. Searchable: Yes, usually text-searchable for keywords. Printable: Yes, printable pages. Print Quality Image Resolution: High resolution, ensuring clarity of diagrams and text. Binding Type Physical Manual Binding: N/A (Digital format, but if printed, would typically be bound for durability). Paper Type Physical Manual Paper: N/A (Digital format, but original manuals were often on durable paper). ⚙️ Engine Specifications Primary Engine Engine Type: 2-stroke, single-cylinder Displacement: 49.7 cc Bore X Stroke: 39.5 mm x 40.3 mm (typical for AM6) Cooling System: Liquid-cooled Valves: Reed valve induction Performance Horsepower: Approximately 7-10 HP (stock, depending on market and power restrictions) Torque: Approximately 5-7 Nm (stock) Fuel System Carburetor Model: Dell'Orto PHBG 19 (common, but variations exist) Fuel Type: Unleaded gasoline, minimum 95 octane recommended (with 2-stroke oil pre-mix or separate oil injection system) Oil Type: High-quality 2-stroke synthetic or semi-synthetic oil (for pre-mix or oil injection) 🔧 Transmission Standard Transmission Type: 6-speed manual Clutch Type: Wet multi-plate Features Gear Ratios: Specific gear ratios would be detailed in the manual, crucial for performance tuning. Final Drive: Chain drive 📐 Dimensions Exterior Length: Approximately 1950 mm Width: Approximately 720 mm Height: Approximately 1140 mm Weights Dry Weight: Approximately 115 kg Fuel Capacity: Approximately 13 liters Wheelbase: Approximately 1360 mm 🛡️ Safety Features Ratings Safety Standards: Complies with relevant European motorcycle safety standards for its class and year. Active Features Braking System: Disc brakes front and rear for effective stopping power. Passive Features Frame Construction: Durable aluminum twin-spar frame for rigidity and handling. Lighting: Full lighting system including headlights, taillights, and turn signals for visibility. 💡 Technology Features Infotainment Infotainment System: N/A (No advanced infotainment systems on this model; focus is on core motorcycle mechanics). Driver Assistance Driver Assistance Features: N/A (No electronic rider aids like ABS or traction control on this model). Connectivity Connectivity Features: N/A (No digital connectivity features). 🔧 Maintenance Service Intervals Oil Change Interval: Depending on usage, check oil level frequently. Oil injection system filter and pump checks at specified intervals. Spark Plug Replacement: Every 3,000-5,000 km or as needed, depending on plug type and usage. Air Filter Cleaning Replacement: Check and clean every 2,000-3,000 km, replace as needed. Coolant Flush: Every 2 years or as recommended by coolant manufacturer. Brake Fluid Flush: Every 1-2 years. Fluid Specifications Engine Oil Type: High-quality 2-stroke synthetic...
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    🏷️ Basic Information
    Identification
    Make:
    Aprilia
    Model:
    RS50
    Year:
    1999
    Codes
    Chassis Code:
    AM6
    👋 Introduction
    Market Position
    Segment:
    Lightweight sport motorcycle, entry-level performance segment.
    Target Audience:
    Young riders, new motorcyclists, riders seeking a nimble and sporty experience, often for track days or spirited street riding.
    Competitive Analysis
    Key Competitors:
    Yamaha TZR50, Aprilia RS 125 (larger displacement), Derbi GPR50, Cagiva Mito 50, Honda NSR50 (market dependent).
    Key Features
    Styling:
    Aggressive sportbike styling, often mimicking larger Aprilia racing models.
    Performance Orientation:
    Designed for sporty handling and a responsive riding experience despite its small displacement.
    Engine Basis:
    Utilizes the robust and popular Minarelli AM6 engine, known for its tunability and widespread aftermarket support.
    📋 Manual Details
    Coverage Areas
    Manual Type:
    Service Repair Workshop Manual
    Language:
    English
    Format:
    Digital (likely PDF)
    Page Count
    Estimated Page Count:
    300+
    📖 Manual Coverage
    Systems Covered
    Engine Mechanical:
    Complete engine disassembly, assembly, tuning, carburetor adjustment, cooling system maintenance, lubrication.
    Engine Electrical:
    Ignition system, stator, CDI unit, spark plug, wiring diagrams, troubleshooting electrical faults.
    Transmission:
    Gearbox inspection, clutch maintenance, gear shift mechanism, lubrication.
    Chassis:
    Frame inspection, suspension (front forks, rear shock absorber) overhaul and adjustment, steering head bearings.
    Brakes:
    Front and rear brake system maintenance, bleeding, caliper overhaul, pad replacement, fluid specifications.
    Fuel System:
    Fuel tank, fuel lines, fuel pump (if applicable), carburetor specifications and tuning (Dell'Orto PHBG series common).
    Exhaust System:
    Exhaust pipe and silencer inspection, gasket replacement.
    Cooling System:
    Radiator, coolant hoses, thermostat, coolant specifications and maintenance.
    Wheels Tires:
    Wheel bearing maintenance, tire pressure, rim specifications.
    Bodywork Plastics:
    Fairing removal and installation, seat, tank cover.
    Procedures Included
    Preventative Maintenance:
    Regular checks, lubrication points, filter replacement, chain adjustment, spark plug replacement.
    Troubleshooting:
    Diagnostic procedures for common starting issues, running problems, electrical faults, and mechanical noises.
    Repair Procedures:
    Step-by-step guides for engine rebuilds, clutch replacement, suspension service, brake caliper overhauls, and electrical component repairs.
    Adjustment Procedures:
    Carburetor tuning (idle speed, mixture), ignition timing (if adjustable), clutch lever free play, suspension preload.
    Disassembly Assembly:
    Detailed instructions for dismantling and reassembling all major components and sub-assemblies.
    Technical Depth
    Depth Of Coverage:
    Comprehensive. Covers everything from basic owner-level maintenance to advanced engine rebuilding and electrical diagnostics.
    Diagnostic Charts:
    Likely includes diagnostic flowcharts for troubleshooting common issues.
    Torque Specifications:
    Crucial torque values for all fasteners throughout the motorcycle.
    Clearances Tolerances:
    Specifications for valve clearances, piston ring gap, bearing tolerances, etc.
    Special Tools:
    Lists and descriptions of specialized tools required for certain procedures.
    📊 Manual Specifications
    File Format
    Digital Format:
    PDF (Portable Document Format) - typically high-resolution scans or digital originals.
    Searchable:
    Yes, usually text-searchable for keywords.
    Printable:
    Yes, printable pages.
    Print Quality
    Image Resolution:
    High resolution, ensuring clarity of diagrams and text.
    Binding Type
    Physical Manual Binding:
    N/A (Digital format, but if printed, would typically be bound for durability).
    Paper Type
    Physical Manual Paper:
    N/A (Digital format, but original manuals were often on durable paper).
    ⚙️ Engine Specifications
    Primary Engine
    Engine Type:
    2-stroke, single-cylinder
    Displacement:
    49.7 cc
    Bore X Stroke:
    39.5 mm x 40.3 mm (typical for AM6)
    Cooling System:
    Liquid-cooled
    Valves:
    Reed valve induction
    Performance
    Horsepower:
    Approximately 7-10 HP (stock, depending on market and power restrictions)
    Torque:
    Approximately 5-7 Nm (stock)
    Fuel System
    Carburetor Model:
    Dell'Orto PHBG 19 (common, but variations exist)
    Fuel Type:
    Unleaded gasoline, minimum 95 octane recommended (with 2-stroke oil pre-mix or separate oil injection system)
    Oil Type:
    High-quality 2-stroke synthetic or semi-synthetic oil (for pre-mix or oil injection)
    🔧 Transmission
    Standard
    Transmission Type:
    6-speed manual
    Clutch Type:
    Wet multi-plate
    Features
    Gear Ratios:
    Specific gear ratios would be detailed in the manual, crucial for performance tuning.
    Final Drive:
    Chain drive
    📐 Dimensions
    Exterior
    Length:
    Approximately 1950 mm
    Width:
    Approximately 720 mm
    Height:
    Approximately 1140 mm
    Weights
    Dry Weight:
    Approximately 115 kg
    Fuel Capacity:
    Approximately 13 liters
    Wheelbase:
    Approximately 1360 mm
    🛡️ Safety Features
    Ratings
    Safety Standards:
    Complies with relevant European motorcycle safety standards for its class and year.
    Active Features
    Braking System:
    Disc brakes front and rear for effective stopping power.
    Passive Features
    Frame Construction:
    Durable aluminum twin-spar frame for rigidity and handling.
    Lighting:
    Full lighting system including headlights, taillights, and turn signals for visibility.
    💡 Technology Features
    Infotainment
    Infotainment System:
    N/A (No advanced infotainment systems on this model; focus is on core motorcycle mechanics).
    Driver Assistance
    Driver Assistance Features:
    N/A (No electronic rider aids like ABS or traction control on this model).
    Connectivity
    Connectivity Features:
    N/A (No digital connectivity features).
    🔧 Maintenance
    Service Intervals
    Oil Change Interval:
    Depending on usage, check oil level frequently. Oil injection system filter and pump checks at specified intervals.
    Spark Plug Replacement:
    Every 3,000-5,000 km or as needed, depending on plug type and usage.
    Air Filter Cleaning Replacement:
    Check and clean every 2,000-3,000 km, replace as needed.
    Coolant Flush:
    Every 2 years or as recommended by coolant manufacturer.
    Brake Fluid Flush:
    Every 1-2 years.
    Fluid Specifications
    Engine Oil Type:
    High-quality 2-stroke synthetic or semi-synthetic oil (API TC, JASO FD, ISO-L-EGD)
    Coolant Type:
    Ethylene glycol based coolant, mixed 50/50 with distilled water.
    Brake Fluid Type:
    DOT 4 recommended
    Transmission Oil Type:
    API GL-3 or GL-4 gear oil (check specific viscosity, e.g., 75W/90 or 80W/90)
    Known Issues
    Carburetor Tuning Sensitivity:
    Highly sensitive to altitude, temperature, and exhaust/cylinder modifications. Requires precise jetting.
    Cooling System Leaks:
    Potential for minor leaks from hoses or radiator connections if not maintained.
    Electrical Connections:
    Older models can sometimes have corroded electrical connectors if exposed to moisture. The manual will help diagnose these.
    Power Band Tuning:
    Achieving optimal performance often requires careful tuning of the exhaust, reeds, and carburetor.
    📚 Vehicle History
    Brand Heritage
    Aprilia Legacy:
    Aprilia has a strong heritage in motorcycle racing, particularly in smaller displacement categories, which influences the design and performance of models like the RS50.
    Model Evolution
    Rs50 Lineage:
    The RS50 line has been a staple for Aprilia in the 50cc segment for many years, evolving through various design iterations and engine updates. The 1999 model represents a specific generation within this lineage.
    Production
    Manufacturing Location:
    Italy
    🏆 Awards & Recognition
    Recognitions
    Segment Awards:
    While specific awards for the '99 RS50 might be obscure, the model series has historically been praised for its sporty appeal and handling in the 50cc class by motorcycle publications.
    Ratings
    Performance Ratings:
    Generally rated highly for its class in terms of handling and aesthetics, often considered a benchmark for 50cc sportbikes of its era.
    Certifications
    Emissions Compliance:
    Compliant with European emissions standards for 50cc motorcycles of its production year.
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