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Citroen Xsara 1999 Repair Service Manual

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🏷️ Basic Information Identification Make: Citroen Model: Xsara Year: 1999 Body Style: Hatchback, Estate (Station Wagon), Coupe Generation Generation: First Generation (X1) Codes Chassis Code: X1 👋 Introduction Market Position Target Audience: Professional technicians and experienced DIY enthusiasts Competitive Analysis Value Proposition: Provides factory-level repair and maintenance information, enabling cost-effective vehicle ownership. Key Features Key Features Overview: Step-by-step instructions, critical specifications, illustrations, troubleshooting guides, electrical diagrams. Accessibility: Instant download provides immediate access to essential repair information. 📋 Manual Details Coverage Areas Engine Coverage: Petrol (e.g., TU series, EW series) and Diesel (e.g., DW series, XUD series) engines Transmission Coverage: Manual and Automatic transmissions Chassis Coverage: Suspension, steering, brakes, exhaust, wheels, tires Electrical Coverage: Wiring diagrams, lighting, ignition, starting, charging, instrument cluster, body electricals, climate control Bodywork Coverage: Exterior panels, interior trim, doors, windows, seats Page Count Estimated Page Count: Likely 1000+ pages (typical for comprehensive factory-style manuals) Manual Type Manual Type: Repair Service Manual, Workshop Manual Language Language: English Format File Format: PDF Printability: Full Printable Digital Features: Zoom IN/OUT, Searchable (typical for PDF) Delivery Delivery Method: Instant Download Requirements Software Requirements: Adobe PDF Reader, WinZip (for unzipping) Operating System Compatibility: All Versions of Windows & Mac 📖 Manual Coverage Systems Covered Powertrain: Engine mechanicals, fuel system, ignition system, cooling system, exhaust system Drivetrain: Clutch, transmission, driveshafts, differentials Suspension And Steering: Front and rear suspension components, steering rack, power steering system Brakes: Hydraulic system, ABS, disc and drum brakes, parking brake Electrical And Electronics Electrical Systems: Battery, charging system, starting system, lighting, horn, wipers, washers, instrument panel, body control modules Climate Control HVAC: Heating, ventilation, air conditioning (if equipped) Safety Systems Safety Systems: Airbags, seatbelts, ABS Procedures Included Maintenance: Scheduled maintenance, fluid changes, filter replacements, inspections Repair: Step-by-step repair instructions for all major components and systems Disassembly And Assembly: Detailed procedures for removing and installing parts Troubleshooting: Diagnostic procedures, common faults, and solutions Technical Specifications: Torque values, clearances, fluid capacities, electrical specifications Technical Depth Depth Of Information: Comprehensive, covering routine maintenance to major component overhauls, suitable for professional technicians and advanced DIYers 📊 Manual Specifications File Format File Format Details: Portable Document Format (PDF) allowing for universal compatibility and digital manipulation. Print Quality Print Quality Description: High-resolution, suitable for clear printing of text, diagrams, and images. Binding Type Binding Type Description: Digital - No physical binding. Downloadable format. Paper Type Paper Type Description: Digital - No physical paper. Optimized for screen viewing and printing. ⚙️ Engine Specifications Primary Engine Common Engine Options: 1.4L (TU3JP), 1.6L (TU5JP), 1.8L (XU7JP), 2.0L (XU10J2), 2.0L (EW10J4) Petrol; 1.9D (XUD7), 1.9TD (XUD9TE), 2.0HDi (DW10TD) Diesel Performance Typical Horsepower Range: 60 HP to 138 HP depending on engine variant Typical Torque Range: 110 Nm to 192 Nm depending on engine variant Fuel System Fuel Injection Type: Multi-point fuel injection (MPI) for petrol, Direct Injection (DI) for HDI diesel Ignition System Ignition Type: Distributorless Ignition System (DIS) on many variants 🔧 Transmission Standard Standard Transmission Type: 5-speed Manual Transmission (e.g., BE3, MA5) Optional Optional Transmission Type: 4-speed Automatic Transmission (e.g., AL4/DP0) Features Clutch Type: Dry single plate clutch 📐 Dimensions Exterior Length: Approx. 4131-4169 mm (Hatchback) Width: Approx. 1703 mm Height: Approx. 1403-1475 mm (Hatchback/Estate) Weights Curb Weight: Approx. 1100-1250 kg, varies by engine and trim 🛡️ Safety Features Ratings Euro Ncap Rating: 4 Stars (for original crash test data available for the model) Active Features Active Safety Features: Anti-lock Braking System (ABS), Electronic Brake-force Distribution (EBD) Passive Features Passive Safety Features: Front airbags, side airbags (optional on some trims), pre-tensioned seatbelts, crumple zones 💡 Technology Features Infotainment Infotainment System: Basic radio/cassette or CD player with standard speaker setup. Limited digital integration for the era. Driver Assistance Driver Assistance Features: Primarily ABS. Limited electronic driver aids by modern standards. Connectivity Connectivity Options: None significant (no Bluetooth, USB, or smartphone integration). 🔧 Maintenance Service Intervals Oil Change Interval: Typically 10,000-15,000 km or 12 months, depending on driving conditions and oil type (refer to manual for specifics) Timing Belt Replacement: Varies by engine. For petrol TU engines, often around 60,000-80,000 km or 5 years. For diesel XUD engines, 80,000-100,000 km or 5-6 years. For EW engines, check specific service data. This is CRITICAL. Fluid Specifications Engine Oil Specification: API SJ/SL, ACEA A3/B3 or A3/B4. Viscosity: 5W-40 or 10W-40 depending on climate. Consult manual for exact grade. Coolant Specification: OAT (Organic Acid Technology) antifreeze, e.g., PSA S71 2105, or equivalent silicate-free coolant. Brake Fluid Specification: DOT 4 Transmission Fluid Manual: API GL-4, SAE 75W-80 (manual transmission) Transmission Fluid Automatic: LT 71141 (for AL4/DP0 automatic transmission) Known Issues Common Issues Petrol: Ignition coil failure, lambda sensor issues, thermostat housing leaks, catalytic converter failures (older vehicles). Common Issues Diesel: Glow plug issues, injector pump problems (older diesels), turbocharger wear (TD models), exhaust gas recirculation (EGR) valve issues on HDI. Common Issues General:...
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Stichworte: 1999 Car Cars Citroen XSARA
Citroen Xsara 1999 Repair Service Manual
🏷️ Basic Information
Identification
Make:
Citroen
Model:
Xsara
Year:
1999
Body Style:
Hatchback, Estate (Station Wagon), Coupe
Generation
Generation:
First Generation (X1)
Codes
Chassis Code:
X1
👋 Introduction
Market Position
Target Audience:
Professional technicians and experienced DIY enthusiasts
Competitive Analysis
Value Proposition:
Provides factory-level repair and maintenance information, enabling cost-effective vehicle ownership.
Key Features
Key Features Overview:
Step-by-step instructions, critical specifications, illustrations, troubleshooting guides, electrical diagrams.
Accessibility:
Instant download provides immediate access to essential repair information.
📋 Manual Details
Coverage Areas
Engine Coverage:
Petrol (e.g., TU series, EW series) and Diesel (e.g., DW series, XUD series) engines
Transmission Coverage:
Manual and Automatic transmissions
Chassis Coverage:
Suspension, steering, brakes, exhaust, wheels, tires
Electrical Coverage:
Wiring diagrams, lighting, ignition, starting, charging, instrument cluster, body electricals, climate control
Bodywork Coverage:
Exterior panels, interior trim, doors, windows, seats
Page Count
Estimated Page Count:
Likely 1000+ pages (typical for comprehensive factory-style manuals)
Manual Type
Manual Type:
Repair Service Manual, Workshop Manual
Language
Language:
English
Format
File Format:
PDF
Printability:
Full Printable
Digital Features:
Zoom IN/OUT, Searchable (typical for PDF)
Delivery
Delivery Method:
Instant Download
Requirements
Software Requirements:
Adobe PDF Reader, WinZip (for unzipping)
Operating System Compatibility:
All Versions of Windows & Mac
📖 Manual Coverage
Systems Covered
Powertrain:
Engine mechanicals, fuel system, ignition system, cooling system, exhaust system
Drivetrain:
Clutch, transmission, driveshafts, differentials
Suspension And Steering:
Front and rear suspension components, steering rack, power steering system
Brakes:
Hydraulic system, ABS, disc and drum brakes, parking brake
Electrical And Electronics
Electrical Systems:
Battery, charging system, starting system, lighting, horn, wipers, washers, instrument panel, body control modules
Climate Control
HVAC:
Heating, ventilation, air conditioning (if equipped)
Safety Systems
Safety Systems:
Airbags, seatbelts, ABS
Procedures Included
Maintenance:
Scheduled maintenance, fluid changes, filter replacements, inspections
Repair:
Step-by-step repair instructions for all major components and systems
Disassembly And Assembly:
Detailed procedures for removing and installing parts
Troubleshooting:
Diagnostic procedures, common faults, and solutions
Technical Specifications:
Torque values, clearances, fluid capacities, electrical specifications
Technical Depth
Depth Of Information:
Comprehensive, covering routine maintenance to major component overhauls, suitable for professional technicians and advanced DIYers
📊 Manual Specifications
File Format
File Format Details:
Portable Document Format (PDF) allowing for universal compatibility and digital manipulation.
Print Quality
Print Quality Description:
High-resolution, suitable for clear printing of text, diagrams, and images.
Binding Type
Binding Type Description:
Digital - No physical binding. Downloadable format.
Paper Type
Paper Type Description:
Digital - No physical paper. Optimized for screen viewing and printing.
⚙️ Engine Specifications
Primary Engine
Common Engine Options:
1.4L (TU3JP), 1.6L (TU5JP), 1.8L (XU7JP), 2.0L (XU10J2), 2.0L (EW10J4) Petrol; 1.9D (XUD7), 1.9TD (XUD9TE), 2.0HDi (DW10TD) Diesel
Performance
Typical Horsepower Range:
60 HP to 138 HP depending on engine variant
Typical Torque Range:
110 Nm to 192 Nm depending on engine variant
Fuel System
Fuel Injection Type:
Multi-point fuel injection (MPI) for petrol, Direct Injection (DI) for HDI diesel
Ignition System
Ignition Type:
Distributorless Ignition System (DIS) on many variants
🔧 Transmission
Standard
Standard Transmission Type:
5-speed Manual Transmission (e.g., BE3, MA5)
Optional
Optional Transmission Type:
4-speed Automatic Transmission (e.g., AL4/DP0)
Features
Clutch Type:
Dry single plate clutch
📐 Dimensions
Exterior
Length:
Approx. 4131-4169 mm (Hatchback)
Width:
Approx. 1703 mm
Height:
Approx. 1403-1475 mm (Hatchback/Estate)
Weights
Curb Weight:
Approx. 1100-1250 kg, varies by engine and trim
🛡️ Safety Features
Ratings
Euro Ncap Rating:
4 Stars (for original crash test data available for the model)
Active Features
Active Safety Features:
Anti-lock Braking System (ABS), Electronic Brake-force Distribution (EBD)
Passive Features
Passive Safety Features:
Front airbags, side airbags (optional on some trims), pre-tensioned seatbelts, crumple zones
💡 Technology Features
Infotainment
Infotainment System:
Basic radio/cassette or CD player with standard speaker setup. Limited digital integration for the era.
Driver Assistance
Driver Assistance Features:
Primarily ABS. Limited electronic driver aids by modern standards.
Connectivity
Connectivity Options:
None significant (no Bluetooth, USB, or smartphone integration).
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically 10,000-15,000 km or 12 months, depending on driving conditions and oil type (refer to manual for specifics)
Timing Belt Replacement:
Varies by engine. For petrol TU engines, often around 60,000-80,000 km or 5 years. For diesel XUD engines, 80,000-100,000 km or 5-6 years. For EW engines, check specific service data. This is CRITICAL.
Fluid Specifications
Engine Oil Specification:
API SJ/SL, ACEA A3/B3 or A3/B4. Viscosity: 5W-40 or 10W-40 depending on climate. Consult manual for exact grade.
Coolant Specification:
OAT (Organic Acid Technology) antifreeze, e.g., PSA S71 2105, or equivalent silicate-free coolant.
Brake Fluid Specification:
DOT 4
Transmission Fluid Manual:
API GL-4, SAE 75W-80 (manual transmission)
Transmission Fluid Automatic:
LT 71141 (for AL4/DP0 automatic transmission)
Known Issues
Common Issues Petrol:
Ignition coil failure, lambda sensor issues, thermostat housing leaks, catalytic converter failures (older vehicles).
Common Issues Diesel:
Glow plug issues, injector pump problems (older diesels), turbocharger wear (TD models), exhaust gas recirculation (EGR) valve issues on HDI.
Common Issues General:
Hydraulic suspension issues (if equipped with hydropneumatic systems, though less common on standard Xsara), window regulator failures, central locking problems, dashboard warning light malfunctions, rear axle bearing wear.
📚 Vehicle History
Brand Heritage
Citroen Heritage:
Citroën, a French manufacturer known for innovative and comfortable vehicles, with a long history of pioneering automotive technology.
Model Evolution
Xsara Lineage:
The Xsara succeeded the Citroën ZX and was a direct competitor in the compact family car segment, known for its comfortable ride and distinctive design.
Production
Production Years:
1997-2006 (first generation)
Manufacturing Locations:
Primarily France, with production also in other countries.
🏆 Awards & Recognition
Recognitions
Automotive Journalism Awards:
While specific awards for the 1999 model might be scarce, the Xsara was generally well-received for its comfort and ride quality, often praised in European automotive reviews of its time.
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