🏷️ Basic Information Identification Make: Daewoo Model: Sens Year: 1999 Codes Chassis Code: KLA1 👋 Introduction Market Position Segment: Compact/Subcompact Car Target Audience: DIY enthusiasts, independent repair shops, and professional mechanics. Competitive Analysis Competitors 1999: Hyundai Accent, Kia Sephia, Chevrolet Aveo (GM Daewoo), Ford Fiesta (European market). Key Features Design Philosophy: Affordable, practical, and fuel-efficient transportation, often designed with European influence (based on Opel platforms). Value Proposition: Providing reliable and straightforward mechanics for everyday use. 📋 Manual Details Coverage Areas Models Covered: All Daewoo Sens 1999 models, including all engine variants, trim levels, and transmission types. Page Count Estimated Page Count: Approx. 1500+ pages (typical for comprehensive workshop manuals of this era) Manual Type Type: Workshop Repair Service Manual Language Language: English Format Format: PDF Download 📖 Manual Coverage Systems Covered Engine: Detailed diagnostics, repair, and overhaul for all Daewoo Sens 1999 engine options (e.g., 1.5L SOHC, 1.5L DOHC). Fuel System: Fuel injection system diagnostics, component testing, fuel pump, injectors, pressure regulator, EVAP system. Ignition System: Spark plugs, ignition coils, distributor (if applicable), timing control, sensor diagnostics. Cooling System: Radiator, fan, thermostat, water pump, coolant specifications, leak detection. Exhaust System: Catalytic converter, mufflers, exhaust manifold, O2 sensors. Transmission Manual: Clutch system, gearbox removal, disassembly, assembly, adjustment, and repair. Transmission Automatic: Automatic transmission operation, fluid specifications, torque converter, hydraulic control, diagnostics, and repair. Drivetrain: Front-wheel drive system, CV joints, drive axles, wheel bearings. Suspension System: Front and rear suspension components, shock absorbers, struts, springs, control arms, ball joints, bushings, alignment specifications. Steering System: Power steering system (pump, rack, hoses), steering column, tie rods, alignment. Brake System: Front and rear disc/drum brakes, ABS system (if equipped), brake lines, calipers, wheel cylinders, master cylinder, fluid specifications, bleeding procedures. Electrical System: Battery, charging system (alternator, starter), wiring diagrams, fuses, relays, lighting system, horn. Engine Control Module ECM: ECM operation, diagnostic trouble codes (DTCs), sensor inputs, actuator outputs. Body And Chassis: Body panel removal and installation, door mechanisms, interior trim, glass replacement, chassis component repair. Heating Ventilation Air Conditioning HVAC: AC system components, refrigerant, compressor, evaporator, condenser, heater core, blower motor, climate control system. Safety Systems: Airbag system (SRS) diagnostics and component replacement (with proper safety precautions). Procedures Included Maintenance: Regular servicing, oil changes, filter replacements, fluid checks and top-offs, lubrication points. Troubleshooting: Step-by-step diagnostic procedures for common and complex issues, symptom-based troubleshooting guides. Repair: Detailed instructions for component replacement, disassembly, and reassembly of all major vehicle systems. Diagnostics: On-board diagnostics (OBD-II) information, diagnostic trouble code (DTC) interpretation, wiring diagrams for electrical troubleshooting. Technical Specifications: Precise measurements, torque values, clearances, fluid capacities, and electrical specifications. Wiring Diagrams: Comprehensive electrical wiring schematics for all vehicle systems. Technical Depth Depth: Comprehensive (covering basic maintenance to full engine and transmission rebuilds, including electrical diagnostics). 📊 Manual Specifications File Format Digital Format: PDF (Portable Document Format) Print Quality Scan Resolution: High-resolution scans ensuring clarity of text and diagrams (typical for professional manuals). Binding Type Binding: N/A (Digital PDF format) Paper Type Paper Quality: N/A (Digital PDF format) ⚙️ Engine Specifications Primary Engine Engine Code Typical: A15MF (1.5L SOHC) Displacement Liters: 1.5 Cylinder Configuration: Inline 4-cylinder Valve Train: SOHC (Single Overhead Camshaft) or DOHC (Double Overhead Camshaft) depending on variant. Performance Horsepower Typical: Approx. 75-90 HP (for 1.5L SOHC) Torque Typical Nm: Approx. 110-125 Nm (for 1.5L SOHC) Fuel System Fuel Delivery: Multi-point Fuel Injection (MPI) Fuel Type: Unleaded Gasoline Ignition System Ignition Timing: Electronically controlled with knock sensor. 🔧 Transmission Standard Transmission Type Standard: 5-speed Manual Transmission Optional Transmission Type Optional: 4-speed Automatic Transmission Features Clutch Type: Dry single plate (for manual transmission) Fluid Specifications Manual Transmission Fluid Spec: API GL-4 SAE 75W-90 or 80W-90 Gear Oil (consult specific manual for exact spec) Automatic Transmission Fluid Spec: Dexron III or equivalent ATF (consult specific manual for exact spec) 📐 Dimensions Exterior Body Styles: 3-door Hatchback, 5-door Hatchback, 4-door Sedan Length Mm Typical Sedan: Approx. 4060 mm Width Mm Typical: Approx. 1605 mm Height Mm Typical: Approx. 1420 mm Weights Curb Weight Kg Typical: Approx. 950-1050 kg 🛡️ Safety Features Ratings Crash Test Results: Limited independent crash test data available for this specific model year and market. Likely comparable to other vehicles in its class from the late 1990s. Active Features ABS: Optional on some trim levels. Passive Features Airbags: Driver and passenger front airbags standard on most models. Seatbelts: 3-point front and rear seatbelts. 💡 Technology Features Infotainment Audio System: Factory fitted radio/cassette player, optional CD player. Basic speaker configuration. Driver Assistance Cruise Control: Optional on higher trim levels. Connectivity Auxiliary Input: N/A (Not typically equipped with aux or USB ports from the factory). 🔧 Maintenance Service Intervals Engine Oil Change Interval: Every 7,500 - 10,000 km or 6-12 months, whichever comes first (synthetic oil recommended). Air Filter Replacement Interval: Every 15,000 - 30,000 km. Spark Plug Replacement Interval:...
Precise measurements, torque values, clearances, fluid capacities, and electrical specifications.
Wiring Diagrams:
Comprehensive electrical wiring schematics for all vehicle systems.
Technical Depth
Depth:
Comprehensive (covering basic maintenance to full engine and transmission rebuilds, including electrical diagnostics).
📊 Manual Specifications
File Format
Digital Format:
PDF (Portable Document Format)
Print Quality
Scan Resolution:
High-resolution scans ensuring clarity of text and diagrams (typical for professional manuals).
Binding Type
Binding:
N/A (Digital PDF format)
Paper Type
Paper Quality:
N/A (Digital PDF format)
⚙️ Engine Specifications
Primary Engine
Engine Code Typical:
A15MF (1.5L SOHC)
Displacement Liters:
1.5
Cylinder Configuration:
Inline 4-cylinder
Valve Train:
SOHC (Single Overhead Camshaft) or DOHC (Double Overhead Camshaft) depending on variant.
Performance
Horsepower Typical:
Approx. 75-90 HP (for 1.5L SOHC)
Torque Typical Nm:
Approx. 110-125 Nm (for 1.5L SOHC)
Fuel System
Fuel Delivery:
Multi-point Fuel Injection (MPI)
Fuel Type:
Unleaded Gasoline
Ignition System
Ignition Timing:
Electronically controlled with knock sensor.
🔧 Transmission
Standard
Transmission Type Standard:
5-speed Manual Transmission
Optional
Transmission Type Optional:
4-speed Automatic Transmission
Features
Clutch Type:
Dry single plate (for manual transmission)
Fluid Specifications
Manual Transmission Fluid Spec:
API GL-4 SAE 75W-90 or 80W-90 Gear Oil (consult specific manual for exact spec)
Automatic Transmission Fluid Spec:
Dexron III or equivalent ATF (consult specific manual for exact spec)
📐 Dimensions
Exterior
Body Styles:
3-door Hatchback, 5-door Hatchback, 4-door Sedan
Length Mm Typical Sedan:
Approx. 4060 mm
Width Mm Typical:
Approx. 1605 mm
Height Mm Typical:
Approx. 1420 mm
Weights
Curb Weight Kg Typical:
Approx. 950-1050 kg
🛡️ Safety Features
Ratings
Crash Test Results:
Limited independent crash test data available for this specific model year and market. Likely comparable to other vehicles in its class from the late 1990s.
Active Features
ABS:
Optional on some trim levels.
Passive Features
Airbags:
Driver and passenger front airbags standard on most models.
Seatbelts:
3-point front and rear seatbelts.
💡 Technology Features
Infotainment
Audio System:
Factory fitted radio/cassette player, optional CD player. Basic speaker configuration.
Driver Assistance
Cruise Control:
Optional on higher trim levels.
Connectivity
Auxiliary Input:
N/A (Not typically equipped with aux or USB ports from the factory).
🔧 Maintenance
Service Intervals
Engine Oil Change Interval:
Every 7,500 - 10,000 km or 6-12 months, whichever comes first (synthetic oil recommended).
Air Filter Replacement Interval:
Every 15,000 - 30,000 km.
Spark Plug Replacement Interval:
Every 30,000 - 45,000 km (standard copper plugs), longer for platinum/iridium.
Timing Belt Replacement Interval:
Every 60,000 - 90,000 km or 4-5 years (CRITICAL for engine longevity).
Brake Fluid Flush Interval:
Every 2-3 years.
Coolant Flush Interval:
Every 2-3 years or 40,000-60,000 km.
Fluid Specifications
Engine Oil Spec:
API SJ or SL, SAE 5W-30 or 10W-40 (check owner's manual for specific viscosity recommendations).
Coolant Spec:
Ethylene Glycol based coolant, 50/50 mix with distilled water.
Power Steering Fluid Spec:
Dexron II/III ATF or specific power steering fluid (verify with manual).
Brake Fluid Spec:
DOT 3 or DOT 4.
Known Issues
Engine Mounts:
Wear and tear leading to increased vibration.
Suspension Bushings:
Degradation over time causing noise and poor handling.
Exhaust System:
Corrosion and leaks, especially in humid climates.
Electrical Connectors:
Corrosion and loose connections in various sensors and modules.
Heater Core:
Leaks can lead to coolant loss and fogging of windows.
📚 Vehicle History
Brand Heritage
Parent Company:
Daewoo Motor Company (South Korea), later acquired by General Motors.
Model Evolution
Predecessor:
Daewoo Nexia (based on Opel Kadett E).
Platform Basis:
Based on the Daewoo Lanos platform, which itself had roots in Opel designs (Kadett E).
Production
Production Years Model:
1997-2002 (for the Daewoo Sens/Lanos)
Manufacturing Locations:
South Korea, Poland (FSO Daewoo), Ukraine (ZAZ Daewoo), Uzbekistan (UZDaewooAuto).
🏆 Awards & Recognition
Recognitions
Customer Satisfaction:
Generally considered a value-oriented vehicle with mixed reviews on long-term reliability compared to Japanese or German competitors of the era. The manual's usefulness is key to maintaining these vehicles.
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