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Mitsubishi Pajero Sport (Montero Sport) Workshop Service Repair Manual 1999 (1 100+ Pages Searchable Indexed iPad-ready)

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🏷️ Basic Information Identification Make: Mitsubishi Model: Pajero Sport / Montero Sport Year: 1999 Generation Generation: First Generation (K90 Series) Codes Chassis Code: K94W, K96W, K97W, K99W 👋 Introduction Market Position Vehicle Segment: Mid-size SUV (Body-on-frame construction) Competitive Analysis Key Competitors 1999: Toyota 4Runner, Nissan Pathfinder, Ford Explorer, Jeep Cherokee Key Features Powertrain Options: Robust 4x4 capability, available gasoline and diesel engines (depending on market) Target Audience: Enthusiasts, DIY mechanics, service professionals, fleet owners Manual Value Proposition Benefit To Owner: Empowers owners to perform maintenance, diagnostics, and repairs confidently, saving time and money. 📋 Manual Details Coverage Areas All Models And Engines: True Page Count Total Pages: 1100+ Manual Type Type: Workshop Service Repair Manual Language Language: English Format File Format: PDF Compatibility: Windows, Mac, Linux, iPad-ready 📖 Manual Coverage Systems Covered Powertrain: Engine, Fuel System, Cooling System, Lubrication System, Exhaust System, Engine Mechanical, Engine Electrical Transmission: Manual Transmission, Automatic Transmission, Transfer Case, Drivetrain (Driveshafts, Differentials) Chassis: Suspension (Front & Rear), Steering System, Brake System, Wheel Alignment Body: Body Exterior (Panels, Doors, Hood, Tailgate), Body Interior (Trim, Seats), HVAC System, Exterior Lighting, Interior Lighting Electrical: Electrical System Diagnosis, Wiring Diagrams, Lighting, Ignition, Starting System, Charging System, Audio System, Power Accessories Procedures Included Maintenance: Scheduled Maintenance, Fluid Changes, Filter Replacements, Lubrication Diagnostics: Troubleshooting Guides, Fault Code Diagnostics, Electrical System Diagnosis Repair: Engine Overhaul, Transmission Rebuild, Suspension Component Replacement, Brake System Repair, Body Panel Repair, Electrical Component Replacement Technical Adjustments: Torque Specifications, Valve Clearances, Belt Tensions, Wheel Alignment Settings Technical Depth Depth: Comprehensive (from basic maintenance to complete engine/transmission rebuilds) 📊 Manual Specifications File Format Quality: Searchable, Indexed, Printable Print Quality Illustrations: Detailed illustrations, drawings, and photos Instructions Format: Numbered instructions, detailed sub-steps, bold figure numbers Binding Type Delivery Method: Instant Download Paper Type Protection: DRM-free (no restrictions) ⚙️ Engine Specifications Primary Engine Engine Code Gasoline: 6G72 (3.0L V6 SOHC/DOHC) Engine Code Diesel: 4D56 (2.5L Turbo Diesel I4) Performance Horsepower Range: Approximately 125 hp (2.4L) to 180 hp (3.0L V6) Torque Range: Approximately 190 Nm (2.4L) to 250 Nm (3.0L V6) Fuel System Fuel Delivery: Electronic Fuel Injection (EFI) for gasoline engines, Indirect Injection for diesel Engine Management ECU Type: Various Mitsubishi ECUs (specifics detailed in manual) 🔧 Transmission Standard Manual Transmission: 5-speed manual Optional Automatic Transmission: 4-speed automatic (e.g., INVECS-II) Features Drivetrain Configuration: Part-time 4WD with selectable 2WD/4WD modes, often with a low-range gear 📐 Dimensions Exterior Wheelbase Mm: Approx. 2725 mm Length Mm: Approx. 4510-4670 mm (depending on body style/market) Width Mm: Approx. 1775-1795 mm Height Mm: Approx. 1755-1800 mm Weights Curb Weight Kg: Approx. 1800-2000 kg (depending on configuration) Gross Vehicle Weight Rating Kg: Typically around 2500 kg 🛡️ Safety Features Ratings Crash Test Data: Limited publicly available specific crash test ratings for the 1999 model year in all markets; manual provides structural repair and safety system information. Active Features ABS: Available on higher trims Passive Features Airbags: Driver and passenger airbags (optional or standard depending on market/trim) Seatbelts: 3-point front and rear seatbelts 💡 Technology Features Infotainment Audio System: Factory fitted radio/cassette or CD player; speaker configurations vary by trim. Driver Assistance Cruise Control: Available on higher trim levels Connectivity Power Accessories: Power windows, power door locks, power mirrors are available depending on trim level. 🔧 Maintenance Service Intervals Oil Change Interval Km: Typically 5,000-10,000 km or 6 months (refer to manual for exact specification based on driving conditions and engine type). Timing Belt Replacement Km: Critical for 4G64 and 6G72 engines, typically 90,000-100,000 km (refer to manual for exact interval and part numbers). Fluid Specifications Engine Oil Grade: API SG or higher; Viscosity 10W-30 or 10W-40 recommended (refer to manual for precise grade based on climate). Coolant Type: Ethylene Glycol based coolant (e.g., Mitsubishi Genuine Super Long Life Coolant or equivalent) Transmission Fluid Automatic: DIA QUEEN ATF-SPII or equivalent (refer to manual for specific specification) Brake Fluid Type: DOT 3 or DOT 4 Known Issues Common Wear Items: Suspension bushings, ball joints, tie rod ends, exhaust system components due to age and usage. Engine Specific Considerations: Potential for oil leaks on higher mileage engines, timely timing belt replacement is crucial to prevent catastrophic engine damage. Technical Specifications Spark Plug Gap Mm: Refer to manual for specific engine; typically 0.9 - 1.1 mm 📚 Vehicle History Brand Heritage Mitsubishi SUV Legacy: Builds upon Mitsubishi's long history of producing capable off-road vehicles, including the Pajero/Montero lineage. Model Evolution Pajero Sport Introduction: The Pajero Sport (Montero Sport) was introduced as a sportier, more road-biased sibling to the flagship Pajero/Montero, sharing chassis components but featuring a distinct body style. Production Manufacturing Locations: Primarily Japan, with production facilities in other countries for specific markets. 🏆 Awards & Recognition Recognitions Model Recognition: While specific awards for the 1999 model might be limited, the Pajero/Montero line is renowned for its off-road prowess and durability....
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Mitsubishi Pajero Sport (Montero Sport) Workshop Service Repair Manual 1999 (1 100+ Pages Searchable Indexed iPad-ready)
🏷️ Basic Information
Identification
Make:
Mitsubishi
Model:
Pajero Sport / Montero Sport
Year:
1999
Generation
Generation:
First Generation (K90 Series)
Codes
Chassis Code:
K94W, K96W, K97W, K99W
👋 Introduction
Market Position
Vehicle Segment:
Mid-size SUV (Body-on-frame construction)
Competitive Analysis
Key Competitors 1999:
Toyota 4Runner, Nissan Pathfinder, Ford Explorer, Jeep Cherokee
Key Features
Powertrain Options:
Robust 4x4 capability, available gasoline and diesel engines (depending on market)
Target Audience:
Enthusiasts, DIY mechanics, service professionals, fleet owners
Manual Value Proposition
Benefit To Owner:
Empowers owners to perform maintenance, diagnostics, and repairs confidently, saving time and money.
📋 Manual Details
Coverage Areas
All Models And Engines:
True
Page Count
Total Pages:
1100+
Manual Type
Type:
Workshop Service Repair Manual
Language
Language:
English
Format
File Format:
PDF
Compatibility:
Windows, Mac, Linux, iPad-ready
📖 Manual Coverage
Systems Covered
Powertrain:
Engine, Fuel System, Cooling System, Lubrication System, Exhaust System, Engine Mechanical, Engine Electrical
Transmission:
Manual Transmission, Automatic Transmission, Transfer Case, Drivetrain (Driveshafts, Differentials)
Chassis:
Suspension (Front & Rear), Steering System, Brake System, Wheel Alignment
Body:
Body Exterior (Panels, Doors, Hood, Tailgate), Body Interior (Trim, Seats), HVAC System, Exterior Lighting, Interior Lighting
Electrical:
Electrical System Diagnosis, Wiring Diagrams, Lighting, Ignition, Starting System, Charging System, Audio System, Power Accessories
Procedures Included
Maintenance:
Scheduled Maintenance, Fluid Changes, Filter Replacements, Lubrication
Diagnostics:
Troubleshooting Guides, Fault Code Diagnostics, Electrical System Diagnosis
Repair:
Engine Overhaul, Transmission Rebuild, Suspension Component Replacement, Brake System Repair, Body Panel Repair, Electrical Component Replacement
Technical Adjustments:
Torque Specifications, Valve Clearances, Belt Tensions, Wheel Alignment Settings
Technical Depth
Depth:
Comprehensive (from basic maintenance to complete engine/transmission rebuilds)
📊 Manual Specifications
File Format
Quality:
Searchable, Indexed, Printable
Print Quality
Illustrations:
Detailed illustrations, drawings, and photos
Instructions Format:
Numbered instructions, detailed sub-steps, bold figure numbers
Binding Type
Delivery Method:
Instant Download
Paper Type
Protection:
DRM-free (no restrictions)
⚙️ Engine Specifications
Primary Engine
Engine Code Gasoline:
6G72 (3.0L V6 SOHC/DOHC)
Engine Code Diesel:
4D56 (2.5L Turbo Diesel I4)
Performance
Horsepower Range:
Approximately 125 hp (2.4L) to 180 hp (3.0L V6)
Torque Range:
Approximately 190 Nm (2.4L) to 250 Nm (3.0L V6)
Fuel System
Fuel Delivery:
Electronic Fuel Injection (EFI) for gasoline engines, Indirect Injection for diesel
Engine Management
ECU Type:
Various Mitsubishi ECUs (specifics detailed in manual)
🔧 Transmission
Standard
Manual Transmission:
5-speed manual
Optional
Automatic Transmission:
4-speed automatic (e.g., INVECS-II)
Features
Drivetrain Configuration:
Part-time 4WD with selectable 2WD/4WD modes, often with a low-range gear
📐 Dimensions
Exterior
Wheelbase Mm:
Approx. 2725 mm
Length Mm:
Approx. 4510-4670 mm (depending on body style/market)
Width Mm:
Approx. 1775-1795 mm
Height Mm:
Approx. 1755-1800 mm
Weights
Curb Weight Kg:
Approx. 1800-2000 kg (depending on configuration)
Gross Vehicle Weight Rating Kg:
Typically around 2500 kg
🛡️ Safety Features
Ratings
Crash Test Data:
Limited publicly available specific crash test ratings for the 1999 model year in all markets; manual provides structural repair and safety system information.
Active Features
ABS:
Available on higher trims
Passive Features
Airbags:
Driver and passenger airbags (optional or standard depending on market/trim)
Seatbelts:
3-point front and rear seatbelts
💡 Technology Features
Infotainment
Audio System:
Factory fitted radio/cassette or CD player; speaker configurations vary by trim.
Driver Assistance
Cruise Control:
Available on higher trim levels
Connectivity
Power Accessories:
Power windows, power door locks, power mirrors are available depending on trim level.
🔧 Maintenance
Service Intervals
Oil Change Interval Km:
Typically 5,000-10,000 km or 6 months (refer to manual for exact specification based on driving conditions and engine type).
Timing Belt Replacement Km:
Critical for 4G64 and 6G72 engines, typically 90,000-100,000 km (refer to manual for exact interval and part numbers).
Fluid Specifications
Engine Oil Grade:
API SG or higher; Viscosity 10W-30 or 10W-40 recommended (refer to manual for precise grade based on climate).
Coolant Type:
Ethylene Glycol based coolant (e.g., Mitsubishi Genuine Super Long Life Coolant or equivalent)
Transmission Fluid Automatic:
DIA QUEEN ATF-SPII or equivalent (refer to manual for specific specification)
Brake Fluid Type:
DOT 3 or DOT 4
Known Issues
Common Wear Items:
Suspension bushings, ball joints, tie rod ends, exhaust system components due to age and usage.
Engine Specific Considerations:
Potential for oil leaks on higher mileage engines, timely timing belt replacement is crucial to prevent catastrophic engine damage.
Technical Specifications
Spark Plug Gap Mm:
Refer to manual for specific engine; typically 0.9 - 1.1 mm
📚 Vehicle History
Brand Heritage
Mitsubishi SUV Legacy:
Builds upon Mitsubishi's long history of producing capable off-road vehicles, including the Pajero/Montero lineage.
Model Evolution
Pajero Sport Introduction:
The Pajero Sport (Montero Sport) was introduced as a sportier, more road-biased sibling to the flagship Pajero/Montero, sharing chassis components but featuring a distinct body style.
Production
Manufacturing Locations:
Primarily Japan, with production facilities in other countries for specific markets.
🏆 Awards & Recognition
Recognitions
Model Recognition:
While specific awards for the 1999 model might be limited, the Pajero/Montero line is renowned for its off-road prowess and durability.
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