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1999 Volvo C70 Reparaturhandbuch PDF herunterladen

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Basic Information Identification Make: Volvo Model: C70 Year: 1999 Generation Generation: First Generation (Type 873) Codes Chassis Code: Type 873 Engine Codes: B5234T3 (2.3L Turbo), B5244S2 (2.4L Non-Turbo - less...
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Art.-Nr: 586615
Stichworte: C70 Volvo
1999 Volvo C70 Reparaturhandbuch PDF herunterladen
Basic Information
Identification
Make: Volvo
Model: C70
Year: 1999
Generation
Generation: First Generation (Type 873)
Codes
Chassis Code: Type 873
Engine Codes: B5234T3 (2.3L Turbo), B5244S2 (2.4L Non-Turbo - less common for 1999 C70 Coupe)
Introduction
Market Position
Market Position: The 1999 Volvo C70 was positioned as a premium compact luxury coupe and convertible, emphasizing Scandinavian design, safety, and comfort. It competed against models like the BMW 3 Series Coupe/Convertible, Audi A4 Cabriolet, Mercedes-Benz CLK, and Saab 900/9-3 Convertible.
Competitive Analysis
Competitive Analysis: The C70 offered a unique blend of sporty styling and Volvo's renowned safety features. Its turbocharged inline-five engines provided brisk performance, while the refined interior and comfortable ride made it a strong contender in its segment. The convertible version, with its distinctive three-part folding roof, added an element of exclusivity.
Key Features
Key Features: Turbocharged performance, advanced safety systems (SIPS, WHIPS), comfortable and stylish interior, distinctive Scandinavian design, available in coupe and convertible body styles, solid build quality.
Manual Details
Coverage Areas
Coverage Areas: Engine, Drivetrain, Suspension, Steering, Brakes, Electrical System, HVAC, Body, Interior, Convertible Top (for Convertible models)
Page Count
Page Count: Approx. 1500-2000 pages (typical for comprehensive factory repair manual)
Manual Type
Manual Type: Factory Service Manual / Repair Manual
Language
Language: English
Format
Format: Digital (PDF)
Manual Coverage
Systems Covered
Systems Covered: Engine Mechanical (10V and 20V variants), Engine Control System (ECU, sensors, actuators), Fuel System (MPI), Ignition System, Exhaust System, Manual Transmission (M56H), Automatic Transmission (AW50-42LE), Drivetrain (FWD), Suspension (MacPherson struts front, Multi-link rear), Steering (Hydraulic Power Steering), Brakes (ABS, disc brakes front/rear), Electrical System (wiring diagrams, component testing, modules), HVAC (Climate Control), Body & Chassis, Interior Components, Convertible Roof Mechanism & Hydraulics (if applicable for convertible models), Diagnostic Procedures, Troubleshooting Guides.
Procedures Included
Procedures Included: Scheduled Maintenance, Routine Inspections, Engine Tune-up, Oil Change, Filter Replacement, Spark Plug Replacement, Cooling System Service, Fuel System Cleaning, Brake Pad/Rotor Replacement, Suspension Component Replacement (struts, bushings, ball joints), Power Steering Fluid Flush, Timing Belt Replacement (critical procedure), Serpentine Belt Replacement, Alternator/Starter Replacement, ECU Diagnostics & Fault Code Retrieval, Sensor Testing (e.g., MAF, O2, Crankshaft Position), Ignition Coil Testing, Injector Testing, Transmission Fluid & Filter Service, Differential Fluid Change, Wheel Alignment, Tire Rotation, Convertible Top Operation & Troubleshooting, Body Panel Repair, Interior Trim Removal/Installation, SRS System Diagnosis, ABS System Diagnosis.
Technical Depth
Technical Depth: Comprehensive: Covers basic maintenance to complete engine and transmission overhauls. Includes detailed diagnostic procedures, wiring diagrams for all electrical systems, specifications for component testing, torque values, and step-by-step repair instructions with accompanying diagrams and illustrations. Suitable for professional technicians and advanced DIY enthusiasts.
Manual Specifications
File Format
File Format: PDF
Print Quality
Print Quality: High-resolution, searchable text, printable pages, clear diagrams and illustrations.
Binding Type
Binding Type: N/A (Digital Download)
Paper Type
Paper Type: N/A (Digital Download)
Engine Specifications
Primary Engine
Primary Engine: 2.3L DOHC 20-valve turbocharged inline-5 (B5234T3)
Performance
Horsepower: 236 hp @ 5400 rpm
Torque: 243 lb-ft @ 2000 rpm
Fuel System
Fuel System: Multi-Point Fuel Injection (MPI)
Engine Management: Bosch Motronic ME7.0 (typical for this era)
Engine Layout
Engine Layout: Transverse Inline-5
Engine Codes
Engine Codes: B5234T3
Compression Ratio
Compression Ratio: 8.5:1
Bore X Stroke
Bore X Stroke: 93.0 mm x 87.0 mm
Turbocharger
Turbocharger: Garrett GT28R or similar
Transmission
Standard
Standard Transmission: 5-Speed Manual (M56H)
Optional
Optional Transmission: 4-Speed Automatic (AW50-42LE)
Features
Transmission Features: Front-Wheel Drive (FWD), Hydraulic Clutch (Manual), Geartronic/Tiptronic (on some automatic transmissions, though less common on early 1999 models).
Dimensions
Exterior
Length: Coupe: 4652 mm (183.1 in) / Convertible: 4652 mm (183.1 in)
Width: 1782 mm (70.2 in)
Height: Coupe: 1387 mm (54.6 in) / Convertible: 1392 mm (54.8 in)
Wheelbase
Wheelbase: 2640 mm (103.9 in)
Weights
Curb Weight: Coupe: ~1470 kg (3240 lbs) / Convertible: ~1580 kg (3483 lbs)
Cargo
Trunk Volume: Coupe: ~0.38 m³ (13.4 cu ft) / Convertible: ~0.26 m³ (9.2 cu ft, with top up)
Safety Features
Ratings
NHTSA Rating: Detailed NHTSA ratings for 1999 models are not readily available in a consolidated format, but Volvo was a leader in safety engineering.
Active Features
Active Features: Anti-lock Braking System (ABS), Traction Control System (TCS - optional on some models), Electronic Stability Program (ESP - not common on 1999 C70).
Passive Features
Passive Features: Driver and Passenger Front Airbags, Side Impact Protection System (SIPS) with side airbags, Whiplash Protection Seating System (WHIPS), Reinforced Safety Cage, Pretensioner Seatbelts, Crumple Zones.
Technology Features
Infotainment
Infotainment: Premium Audio System with CD player or cassette, optional amplifier. Basic climate control systems, typically manual or semi-automatic. Trip computer.
Driver Assistance
Driver Assistance: Cruise Control, Anti-lock Braking System (ABS), Traction Control System (TCS - optional).
Connectivity
Connectivity: Limited by era. Typically AM/FM radio, cassette/CD player. No Bluetooth or USB connectivity standard.
Maintenance
Service Intervals
Service Intervals: Oil & Filter Change: Every 5,000-7,500 miles or 6-12 months. Air Filter: Every 15,000-30,000 miles. Fuel Filter: Every 30,000-50,000 miles. Spark Plugs: Every 30,000-60,000 miles (depending on type). Timing Belt: Critical. Check manual, typically every 60,000-90,000 miles or 7 years. Brake Fluid Flush: Every 2-3 years. Coolant Flush: Every 2-4 years.
Fluid Specifications
Engine Oil: API SJ or higher, SAE 5W-30 or 5W-40 Synthetic Blend/Full Synthetic. Check capacity: Approx. 5.5 Liters (5.8 US Quarts) with filter.
Coolant: Volvo P/N 3542157 or equivalent (Green Type) or Volvo P/N 1161772 or equivalent (Blue Type) - consult specific vehicle build. Mixture: 50/50 with distilled water. Capacity: Approx. 7.5 Liters (7.9 US Quarts).
Brake Fluid: DOT 3 or DOT 4.
Power Steering Fluid: Volvo P/N 1161529 or equivalent (Dexron III/Mercon ATF is often a suitable substitute if not available, verify with manual).
Transmission Fluid Auto: AW-1 or Dexron III/Mercon (for AW50-42LE). Capacity: Approx. 3.5 Liters (3.7 US Quarts) for drain and fill.
Transmission Fluid Manual: API GL-4 or GL-5, SAE 75W-90 Synthetic Gear Oil. Capacity: Approx. 1.9 Liters (2.0 US Quarts).
Known Issues
Known Issues: Timing belt tensioner failure (critical, can cause catastrophic engine damage), PCV system blockage leading to oil leaks/pressure issues, Ignition coil failure, ABS module failure, O2 sensor failure, Heater core leaks, Convertible top hydraulic leaks or motor issues, Minor electrical gremlins (e.g., power window motors, central locking), Suspension component wear (e.g., control arm bushings).
Part Numbers
Timing Belt Kit: Typically includes belt, tensioner, idler pulley. Volvo P/N 30750711 (example, verify for specific engine).
Spark Plugs: NGK BCP5ES or equivalent (verify for specific engine variant).
Vehicle History
Brand Heritage
Brand Heritage: Volvo, a Swedish manufacturer founded in 1927, has a long-standing reputation for safety, durability, and practicality. The brand is synonymous with innovative safety features and a commitment to robust engineering.
Model Evolution
Model Evolution: The Volvo C70 was introduced in 1996 as Volvo's first front-wheel-drive personal luxury coupe, based on the platform shared with the Volvo S70/V70. It was designed by Peter Horbury and aimed to inject more style and sportiness into Volvo's lineup. The convertible version followed in 1997. For 1999, minor updates may have been introduced, but it largely represented the initial design of the first generation.
Production
Production Years: 1996-2006 (First Generation)
Manufacturing Locations: Uddevalla, Sweden; Ghent, Belgium
Awards & Recognition
Recognitions
Recognitions: The C70, particularly in its convertible form, was well-regarded for its stylish design and comfort, though specific awards are less prominent than its safety reputation.
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