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    2000-2002 Citroën Xsara Picasso Workshop Repair Service Manual-640MB

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    🏷️ Basic Information Identification Make: Citroën Model: Xsara Picasso Years Covered: 2000, 2001, 2002 Codes Platform: PSA EW/DW platform 👋 Introduction Market Position Segment: Compact MPV (Multi-Purpose Vehicle) Target Audience: Families, individuals seeking practicality and versatility Competitive Analysis Key Competitors: Renault Scénic, Volkswagen Golf Plus, Ford C-Max Key Features Practicality: Spacious interior, flexible seating, large boot capacity Comfort: Smooth ride quality, comfortable seating, typically well-equipped for its class Design: Distinctive 'Picasso' styling, ample glass area for good visibility Manual Value Proposition Owner Benefit: Empowers owners to perform maintenance, troubleshoot issues, and understand their vehicle's systems, saving time and money on repairs. Professional Benefit: Provides technicians with accurate specifications, procedures, and diagnostic information essential for efficient and correct repairs. 📋 Manual Details Coverage Areas Primary Coverage: Workshop Repair and Service Secondary Coverage: Maintenance, Troubleshooting, Diagnostics Page Count Estimated Pages: Varies significantly with digital format, but content equivalent to a comprehensive printed manual (often 1000+ pages) Manual Type Type: Workshop Repair Manual Language Language: Likely English (assuming this is the primary market for sale) Format Format: Digital (PDF or similar) 📖 Manual Coverage Systems Covered Engine Mechanical: Engine assembly, cylinder head, pistons, crankshaft, lubrication system, cooling system, timing components, engine management sensors Engine Fuel And Ignition: Fuel injection system (MPI/HDI), fuel pump, injectors, ignition system, ECU, emission controls Transmission Manual: Clutch system, gearbox assembly, gear selection, lubrication, overhaul procedures Transmission Automatic: Automatic transmission assembly (if applicable to the model years covered), torque converter, hydraulic control, fluid specifications, overhaul Brakes: Brake system components (calipers, discs, pads), hydraulic system, ABS, EBD, brake fluid specifications, bleeding procedures, parking brake Suspension: Front suspension (McPherson struts), rear suspension (torsion beam), shock absorbers, springs, bushings, wheel alignment specifications Steering: Power steering system (hydraulic/electric), steering rack, column, linkages, fluid specifications Electrical System: Battery, charging system (alternator), starter motor, lighting system, fuses, relays, wiring diagrams, body control module (BCM) Body And Interior: Body panels, doors, windows, seats, dashboard, HVAC system, body trim, weatherstripping Diagnostics: OBD-II diagnostics, trouble codes (DTCs), sensor testing, component diagnostics Procedures Included Routine Maintenance: Oil changes, filter replacements, fluid checks and top-offs, spark plug replacement, belt inspection/replacement Component Repair And Overhaul: Detailed step-by-step instructions for repairing and rebuilding major vehicle components (engine, transmission, brakes, etc.) Troubleshooting: Systematic diagnostic procedures for identifying and resolving common and complex faults Removal And Installation: Instructions for removing and installing virtually all components and systems Wiring Diagrams: Comprehensive electrical schematics for all circuits Technical Depth Depth: Comprehensive (covers everything from basic fluid changes to full engine/transmission rebuilds and advanced diagnostics) Diagnostic Capability: Advanced diagnostic procedures, including component testing and signal tracing Troubleshooting Charts: Includes detailed troubleshooting flowcharts 📊 Manual Specifications File Format Format: PDF (Portable Document Format) or similar searchable digital format Searchability: Likely searchable text, allowing quick access to specific topics Print Quality Resolution: High resolution, suitable for printing individual pages or sections Binding Type Binding: N/A (Digital format) Paper Type Paper Type: N/A (Digital format) Usability Navigation: Likely includes bookmarks and a table of contents for easy navigation ⚙️ Engine Specifications Primary Engine Engine Code Petrol: NFU (1.6i 16V LFX), 997/998/999 (2.0i 16V RFS/RLZ) Engine Code Diesel: 9HX (1.4 HDi), 9HY/9HZ (1.6 HDi - later models), DW10TD (2.0 HDi) Performance 1.6I 16V Lfx (Nfu): Power: 109 PS (108 bhp; 80 kW) @ 6000 rpm, Torque: 147 Nm (108 lb-ft) @ 4000 rpm 2.0I 16V Rfs/Rlz: Power: 136 PS (134 bhp; 100 kW) @ 6000 rpm, Torque: 190 Nm (140 lb-ft) @ 4000 rpm 1.4 Hdi (9Hx): Power: 68 PS (67 bhp; 50 kW) @ 4000 rpm, Torque: 150 Nm (111 lb-ft) @ 1750 rpm 2.0 Hdi (Dw10Td): Power: 90 PS (89 bhp; 66 kW) @ 4000 rpm, Torque: 205 Nm (151 lb-ft) @ 1900 rpm Fuel System Petrol: Multi-Point Fuel Injection (MPI) Diesel: Direct Injection (HDI - High Pressure Direct Injection), Common Rail (for 1.6 HDi and later 2.0 HDi) Engine Construction Cylinder Block: Cast Iron (HDi), Aluminum Alloy (Petrol) Cylinder Head: Aluminum Alloy Valvetrain: DOHC (Dual Overhead Camshaft), 4 valves per cylinder 🔧 Transmission Standard Transmission Type Petrol: 5-speed Manual Transmission Transmission Type Diesel: 5-speed Manual Transmission Optional Transmission Type Automatic: 4-speed Automatic Transmission (AL4/DP0) available on some petrol models Features Clutch Type: Dry single-plate diaphragm spring clutch Automatic Transmission Features: Electronic control, 'Snow' mode (limited versions) 📐 Dimensions Exterior Length: Approx. 4273 mm (168.2 in) Width: Approx. 1750 mm (68.9 in) (excluding mirrors) Height: Approx. 1635 mm (64.4 in) Wheelbase: Approx. 2606 mm (102.6 in) Interior Seating Capacity: 5 seats Seat Flexibility: Rear seats are individually foldable, removable, and slide adjustable Cargo Boot Volume Seats Up: Approx. 550-700 liters (depending on seat configuration) Boot Volume Seats Down: Up to 1565 liters Weights Kerb Weight: Approx. 1250 - 1400 kg (depending on engine and specification) Gross Vehicle Weight: Varies by model, typically around 1850-2000 kg 🛡️ Safety Features Ratings...
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    🏷️ Basic Information
    Identification
    Make:
    Citroën
    Model:
    Xsara Picasso
    Years Covered:
    2000, 2001, 2002
    Codes
    Platform:
    PSA EW/DW platform
    👋 Introduction
    Market Position
    Segment:
    Compact MPV (Multi-Purpose Vehicle)
    Target Audience:
    Families, individuals seeking practicality and versatility
    Competitive Analysis
    Key Competitors:
    Renault Scénic, Volkswagen Golf Plus, Ford C-Max
    Key Features
    Practicality:
    Spacious interior, flexible seating, large boot capacity
    Comfort:
    Smooth ride quality, comfortable seating, typically well-equipped for its class
    Design:
    Distinctive 'Picasso' styling, ample glass area for good visibility
    Manual Value Proposition
    Owner Benefit:
    Empowers owners to perform maintenance, troubleshoot issues, and understand their vehicle's systems, saving time and money on repairs.
    Professional Benefit:
    Provides technicians with accurate specifications, procedures, and diagnostic information essential for efficient and correct repairs.
    📋 Manual Details
    Coverage Areas
    Primary Coverage:
    Workshop Repair and Service
    Secondary Coverage:
    Maintenance, Troubleshooting, Diagnostics
    Page Count
    Estimated Pages:
    Varies significantly with digital format, but content equivalent to a comprehensive printed manual (often 1000+ pages)
    Manual Type
    Type:
    Workshop Repair Manual
    Language
    Language:
    Likely English (assuming this is the primary market for sale)
    Format
    Format:
    Digital (PDF or similar)
    📖 Manual Coverage
    Systems Covered
    Engine Mechanical:
    Engine assembly, cylinder head, pistons, crankshaft, lubrication system, cooling system, timing components, engine management sensors
    Engine Fuel And Ignition:
    Fuel injection system (MPI/HDI), fuel pump, injectors, ignition system, ECU, emission controls
    Transmission Manual:
    Clutch system, gearbox assembly, gear selection, lubrication, overhaul procedures
    Transmission Automatic:
    Automatic transmission assembly (if applicable to the model years covered), torque converter, hydraulic control, fluid specifications, overhaul
    Brakes:
    Brake system components (calipers, discs, pads), hydraulic system, ABS, EBD, brake fluid specifications, bleeding procedures, parking brake
    Suspension:
    Front suspension (McPherson struts), rear suspension (torsion beam), shock absorbers, springs, bushings, wheel alignment specifications
    Steering:
    Power steering system (hydraulic/electric), steering rack, column, linkages, fluid specifications
    Electrical System:
    Battery, charging system (alternator), starter motor, lighting system, fuses, relays, wiring diagrams, body control module (BCM)
    Body And Interior:
    Body panels, doors, windows, seats, dashboard, HVAC system, body trim, weatherstripping
    Diagnostics:
    OBD-II diagnostics, trouble codes (DTCs), sensor testing, component diagnostics
    Procedures Included
    Routine Maintenance:
    Oil changes, filter replacements, fluid checks and top-offs, spark plug replacement, belt inspection/replacement
    Component Repair And Overhaul:
    Detailed step-by-step instructions for repairing and rebuilding major vehicle components (engine, transmission, brakes, etc.)
    Troubleshooting:
    Systematic diagnostic procedures for identifying and resolving common and complex faults
    Removal And Installation:
    Instructions for removing and installing virtually all components and systems
    Wiring Diagrams:
    Comprehensive electrical schematics for all circuits
    Technical Depth
    Depth:
    Comprehensive (covers everything from basic fluid changes to full engine/transmission rebuilds and advanced diagnostics)
    Diagnostic Capability:
    Advanced diagnostic procedures, including component testing and signal tracing
    Troubleshooting Charts:
    Includes detailed troubleshooting flowcharts
    📊 Manual Specifications
    File Format
    Format:
    PDF (Portable Document Format) or similar searchable digital format
    Searchability:
    Likely searchable text, allowing quick access to specific topics
    Print Quality
    Resolution:
    High resolution, suitable for printing individual pages or sections
    Binding Type
    Binding:
    N/A (Digital format)
    Paper Type
    Paper Type:
    N/A (Digital format)
    Usability
    Navigation:
    Likely includes bookmarks and a table of contents for easy navigation
    ⚙️ Engine Specifications
    Primary Engine
    Engine Code Petrol:
    NFU (1.6i 16V LFX), 997/998/999 (2.0i 16V RFS/RLZ)
    Engine Code Diesel:
    9HX (1.4 HDi), 9HY/9HZ (1.6 HDi - later models), DW10TD (2.0 HDi)
    Performance
    1.6I 16V Lfx (Nfu):
    Power: 109 PS (108 bhp; 80 kW) @ 6000 rpm, Torque: 147 Nm (108 lb-ft) @ 4000 rpm
    2.0I 16V Rfs/Rlz:
    Power: 136 PS (134 bhp; 100 kW) @ 6000 rpm, Torque: 190 Nm (140 lb-ft) @ 4000 rpm
    1.4 Hdi (9Hx):
    Power: 68 PS (67 bhp; 50 kW) @ 4000 rpm, Torque: 150 Nm (111 lb-ft) @ 1750 rpm
    2.0 Hdi (Dw10Td):
    Power: 90 PS (89 bhp; 66 kW) @ 4000 rpm, Torque: 205 Nm (151 lb-ft) @ 1900 rpm
    Fuel System
    Petrol:
    Multi-Point Fuel Injection (MPI)
    Diesel:
    Direct Injection (HDI - High Pressure Direct Injection), Common Rail (for 1.6 HDi and later 2.0 HDi)
    Engine Construction
    Cylinder Block:
    Cast Iron (HDi), Aluminum Alloy (Petrol)
    Cylinder Head:
    Aluminum Alloy
    Valvetrain:
    DOHC (Dual Overhead Camshaft), 4 valves per cylinder
    🔧 Transmission
    Standard
    Transmission Type Petrol:
    5-speed Manual Transmission
    Transmission Type Diesel:
    5-speed Manual Transmission
    Optional
    Transmission Type Automatic:
    4-speed Automatic Transmission (AL4/DP0) available on some petrol models
    Features
    Clutch Type:
    Dry single-plate diaphragm spring clutch
    Automatic Transmission Features:
    Electronic control, 'Snow' mode (limited versions)
    📐 Dimensions
    Exterior
    Length:
    Approx. 4273 mm (168.2 in)
    Width:
    Approx. 1750 mm (68.9 in) (excluding mirrors)
    Height:
    Approx. 1635 mm (64.4 in)
    Wheelbase:
    Approx. 2606 mm (102.6 in)
    Interior
    Seating Capacity:
    5 seats
    Seat Flexibility:
    Rear seats are individually foldable, removable, and slide adjustable
    Cargo
    Boot Volume Seats Up:
    Approx. 550-700 liters (depending on seat configuration)
    Boot Volume Seats Down:
    Up to 1565 liters
    Weights
    Kerb Weight:
    Approx. 1250 - 1400 kg (depending on engine and specification)
    Gross Vehicle Weight:
    Varies by model, typically around 1850-2000 kg
    🛡️ Safety Features
    Ratings
    Euro Ncap Front Impact:
    4 Stars (for models tested)
    Euro Ncap Side Impact:
    3 Stars (for models tested)
    Active Features
    ABS:
    Standard on most models, Anti-lock Braking System
    Ebd:
    Electronic Brake-force Distribution (often integrated with ABS)
    Esp:
    Optional on some models (Electronic Stability Program)
    Passive Features
    Airbags:
    Front airbags (driver and passenger), optional side airbags
    Seatbelts:
    Pre-tensioned seatbelts with force limiters, ISOFIX child seat anchor points
    Chassis Design:
    Reinforced safety cell, crumple zones
    💡 Technology Features
    Infotainment
    Audio System:
    Factory fitted radio/cassette or CD player, often with steering wheel mounted controls. Speaker configurations vary by trim level.
    Navigation:
    Optional factory fitted navigation system available on some higher trim levels.
    Driver Assistance
    Cruise Control:
    Optional cruise control and speed limiter function available.
    Connectivity
    Central Locking:
    Remote central locking is standard or optional on most models.
    Comfort Features
    Climate Control:
    Manual or automatic climate control systems available depending on trim level.
    🔧 Maintenance
    Service Intervals
    Engine Oil And Filter Petrol:
    Typically every 20,000 km (12,500 miles) or 1 year, whichever comes first (check specific manual for exact interval and oil type).
    Engine Oil And Filter Diesel:
    Typically every 15,000 km (9,300 miles) or 1 year, whichever comes first (check specific manual for exact interval and oil type).
    Air Filter:
    Recommended replacement every 40,000 km (25,000 miles) or 2 years, or as needed based on operating conditions.
    Fuel Filter Diesel:
    Recommended replacement every 60,000 km (37,000 miles) or 4 years for HDI models.
    Pollen Filter:
    Recommended replacement every 20,000 km (12,500 miles) or 1 year.
    Timing Belt Petrol:
    Typically 120,000 km (75,000 miles) or 5-6 years (crucial to check, as belt failure can cause severe engine damage).
    Timing Belt Diesel Hdi:
    Typically 120,000 km (75,000 miles) or 5-6 years (crucial to check).
    Fluid Specifications
    Engine Oil Petrol:
    e.g., Total Quartz 7000 10W-40, Total Quartz 9000 5W-40, or equivalent API SL/CF, ACEA A3/B3, A3/B4
    Engine Oil Diesel:
    e.g., Total Quartz INEO MC3 5W-30 (Low SAPS for DPF models if applicable), or Total Quartz 7000 10W-40 / Quartz 9000 5W-40 API CF, ACEA B4 (for non-DPF models)
    Coolant:
    Ethylene glycol based antifreeze, typically blue or green. PSA specification (e.g., Citroën Coolant CS A grade)
    Brake Fluid:
    DOT 4
    Power Steering Fluid:
    LHM Plus or similar mineral-based hydraulic fluid (check specific manual for exact type as it varied)
    Transmission Fluid Manual:
    GL-5 75W-80 or 75W-90 synthetic gear oil
    Transmission Fluid Automatic:
    ATF LT 71141 or equivalent for AL4 transmission
    Known Issues
    Electrical Gremlins:
    Intermittent electrical faults, dashboard warning lights, issues with central locking and power windows can occur.
    Suspension Wear:
    Rear axle beam suspension can develop wear leading to sagging or knocking noises; front suspension bushings and ball joints are also wear items.
    Diesel Engine Issues:
    HDI engines can suffer from injector issues, EGR valve clogging, and turbocharger problems if not maintained diligently. Flywheel issues on manual gearbox models.
    Automatic Transmission Issues:
    The AL4 automatic gearbox can be prone to issues with its hydraulic block, solenoid valves, and occasional overheating.
    Air Conditioning System:
    Compressor clutch issues or leaks in the system can lead to AC failure.
    📚 Vehicle History
    Brand Heritage
    Citroen Legacy:
    Citroën, a French manufacturer renowned for innovation and comfort-focused engineering, has a long history dating back to 1919.
    Model Evolution
    Xsara Picasso Introduction:
    The Xsara Picasso was introduced in late 1999 as a compact MPV, based on the Citroën Xsara platform.
    Design Philosophy:
    It aimed to blend the practicality of an MPV with the driving dynamics of a hatchback, focusing on interior space, modularity, and passenger comfort.
    Facelifts Updates:
    The period 2000-2002 represents the initial production years; minor updates may have occurred for the 2001 and 2002 model years (e.g., equipment revisions).
    Production
    Manufacturing Location:
    Primarily manufactured in Vigo, Spain.
    Production Run:
    The Xsara Picasso was produced from 1999 to 2010 in Europe, eventually being succeeded by the Citroën C4 Picasso.
    🏆 Awards & Recognition
    Recognitions
    Market Reception:
    The Xsara Picasso was generally well-received for its practicality, spaciousness, and comfortable ride, contributing to its sales success in the compact MPV segment.
    Ratings
    General Reliability:
    While generally reliable with diligent maintenance, certain common issues require attention as detailed in the maintenance section.
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