APRILIA ATLANTIC 500 2000-2004 Service Repair Manual
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🏷️ Basic Information Identification Make: Aprilia Model: Atlantic 500 Codes Model Code: RP32 👋 Introduction Market Position Market Position: The Aprilia Atlantic 500 was positioned as a premium maxi-scooter, offering a blend of performance, comfort, and practicality for urban commuting and touring. It aimed to compete with other large-displacement scooters in the European market. Competitive Analysis Competitors: Key competitors during its production years included the Yamaha TMAX, Suzuki Burgman 400/650, Honda Silver Wing, and Kymco Xciting models. Key Features Key Features: Powerful 500cc engine, comfortable seating for two, significant under-seat storage, advanced chassis design for stability, sophisticated styling, and a robust braking system. 📋 Manual Details Coverage Areas Covered Years: 2000, 2001, 2002, 2003, 2004 Page Count Page Count: Estimated 200-300 pages (based on typical service manuals for this class of vehicle) Manual Type Manual Type: Service Repair Manual Language Language: English Format Format: Digital Download (PDF) 📖 Manual Coverage Systems Covered Systems Covered: Engine Mechanical, Engine Fuel System, Engine Electrical System, Ignition System, Cooling System, Lubrication System, Exhaust System, Transmission, Drive Train, Suspension (Front and Rear), Braking System (Front and Rear), Steering System, Electrical System (Wiring Diagrams, Components, Lighting), Chassis, Bodywork, Maintenance Procedures, Troubleshooting, Diagnostic Codes, Specifications Procedures Included Procedures Included: Routine Maintenance, Oil Changes, Filter Replacements, Spark Plug Replacement, Valve Clearance Adjustment, Carburetor/Fuel Injection System Servicing, Ignition System Diagnostics, Cooling System Flush and Fill, Brake Pad and Disc Replacement, Suspension Component Inspection and Replacement, Bearing Service, Electrical System Troubleshooting, Wiring Harness Repair, Body Panel Removal and Installation, Engine Removal and Installation, Transmission Overhaul, Clutch Adjustment/Replacement, Tire Mounting and Balancing, Wheel Alignment (if applicable) Technical Depth Technical Depth: Comprehensive, suitable for professional technicians and advanced DIY mechanics. Includes detailed diagnostic procedures, torque specifications, clearances, and overhaul instructions. 📊 Manual Specifications File Format File Format: Searchable PDF Print Quality Print Quality: High-resolution, clear diagrams and text suitable for printing. Binding Type Binding Type: N/A (Digital) Paper Type Paper Type: N/A (Digital) ⚙️ Engine Specifications Primary Engine Engine Type: Four-stroke, liquid-cooled, single-cylinder Displacement: 460 cc (approximate) Bore X Stroke: 92 mm x 89 mm (typical for this engine family) Valve Train: SOHC, 4 valves per cylinder Performance Horsepower: Approx. 30-35 HP (at crankshaft, varies slightly by year/market) Torque: Approx. 40-45 Nm (at crankshaft, varies slightly by year/market) Fuel System Fuel Delivery: Electronic Fuel Injection (EFI) Ignition System: Electronic ignition with digital mapping Lubrication Oil Capacity: Approx. 1.8 - 2.0 liters (including filter) Recommended Oil Type: SAE 10W-40, API SG or higher, JASO MA certified motorcycle oil Cooling Cooling System Type: Liquid-cooled Coolant Capacity: Approx. 1.5 liters Recommended Coolant: Ethylene glycol-based coolant with anti-corrosion additives (50/50 mix with distilled water) 🔧 Transmission Standard Transmission Type: Automatic CVT (Continuously Variable Transmission) Drive Type: Belt drive to rear wheel Features Transmission Fluid: Specific CVT fluid (refer to manual for exact specification, often a specialized scooter transmission fluid) 📐 Dimensions Exterior Length: Approx. 2,200 mm Width: Approx. 800 mm Height: Approx. 1,400 mm (seat height) Weights Dry Weight: Approx. 210 kg Gross Vehicle Weight Rating: Approx. 400 kg Cargo Underseat Storage: Sufficient for two full-face helmets and other items Wheels Tires Front Tire Size: 120/70-15 Rear Tire Size: 160/60-15 Front Wheel Type: Alloy Rear Wheel Type: Alloy Wheel Bolt Pattern: Refer to manual for exact specifications (typically 4-bolt or 5-bolt, specific PCD) 🛡️ Safety Features Ratings Safety Features Overview: Equipped with a robust braking system, stable chassis, and lighting for visibility. Specific crash test ratings are generally not published for scooters in the same way as automobiles. Active Features Front Brakes: Dual disc brakes with hydraulic calipers Rear Brakes: Single disc brake with hydraulic caliper ABS Availability: Optional ABS (Anti-lock Braking System) may have been available on certain models or markets. Passive Features Lighting: Halogen headlights, LED taillight/brake light, turn signals. Instrumentation: Digital and analog dashboard with speed, RPM, fuel level, engine temperature, and warning lights. 💡 Technology Features Infotainment Instrument Cluster: Digital LCD display for odometer, trip meter, fuel level, coolant temperature, clock, and warning indicators; analog speedometer and tachometer. Driver Assistance ABS Option: ABS was an optional feature on some models, enhancing braking safety. Connectivity Connectivity Features: N/A (No integrated Bluetooth or smartphone connectivity typical for this era). Lighting Tech Headlight Type: Halogen (dual bulbs often for low/high beam) Taillight Type: LED 🔧 Maintenance Service Intervals Oil Change Interval: Every 5,000 km or 12 months, whichever comes first. Refer to manual for exact specification. Air Filter Replacement: Every 10,000 km or as needed based on operating conditions. Refer to manual. Spark Plug Replacement: Every 10,000-15,000 km. Refer to manual for exact part number and gap. Cv Belt Inspection Replacement: Inspect every 10,000 km, replace as needed (typical range 20,000-30,000 km). Valve Clearance Adjustment: Every 20,000 km. Refer to manual for specific clearances. Fluid Specifications Brake Fluid Type: DOT 4 Coolant Type: Ethylene glycol-based...
The Aprilia Atlantic 500 was positioned as a premium maxi-scooter, offering a blend of performance, comfort, and practicality for urban commuting and touring. It aimed to compete with other large-displacement scooters in the European market.
Competitive Analysis
Competitors:
Key competitors during its production years included the Yamaha TMAX, Suzuki Burgman 400/650, Honda Silver Wing, and Kymco Xciting models.
Key Features
Key Features:
Powerful 500cc engine, comfortable seating for two, significant under-seat storage, advanced chassis design for stability, sophisticated styling, and a robust braking system.
📋 Manual Details
Coverage Areas
Covered Years:
2000, 2001, 2002, 2003, 2004
Page Count
Page Count:
Estimated 200-300 pages (based on typical service manuals for this class of vehicle)
Routine Maintenance, Oil Changes, Filter Replacements, Spark Plug Replacement, Valve Clearance Adjustment, Carburetor/Fuel Injection System Servicing, Ignition System Diagnostics, Cooling System Flush and Fill, Brake Pad and Disc Replacement, Suspension Component Inspection and Replacement, Bearing Service, Electrical System Troubleshooting, Wiring Harness Repair, Body Panel Removal and Installation, Engine Removal and Installation, Transmission Overhaul, Clutch Adjustment/Replacement, Tire Mounting and Balancing, Wheel Alignment (if applicable)
Technical Depth
Technical Depth:
Comprehensive, suitable for professional technicians and advanced DIY mechanics. Includes detailed diagnostic procedures, torque specifications, clearances, and overhaul instructions.
📊 Manual Specifications
File Format
File Format:
Searchable PDF
Print Quality
Print Quality:
High-resolution, clear diagrams and text suitable for printing.
Binding Type
Binding Type:
N/A (Digital)
Paper Type
Paper Type:
N/A (Digital)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Four-stroke, liquid-cooled, single-cylinder
Displacement:
460 cc (approximate)
Bore X Stroke:
92 mm x 89 mm (typical for this engine family)
Valve Train:
SOHC, 4 valves per cylinder
Performance
Horsepower:
Approx. 30-35 HP (at crankshaft, varies slightly by year/market)
Torque:
Approx. 40-45 Nm (at crankshaft, varies slightly by year/market)
Fuel System
Fuel Delivery:
Electronic Fuel Injection (EFI)
Ignition System:
Electronic ignition with digital mapping
Lubrication
Oil Capacity:
Approx. 1.8 - 2.0 liters (including filter)
Recommended Oil Type:
SAE 10W-40, API SG or higher, JASO MA certified motorcycle oil
Cooling
Cooling System Type:
Liquid-cooled
Coolant Capacity:
Approx. 1.5 liters
Recommended Coolant:
Ethylene glycol-based coolant with anti-corrosion additives (50/50 mix with distilled water)
Specific CVT fluid (refer to manual for exact specification, often a specialized scooter transmission fluid)
📐 Dimensions
Exterior
Length:
Approx. 2,200 mm
Width:
Approx. 800 mm
Height:
Approx. 1,400 mm (seat height)
Weights
Dry Weight:
Approx. 210 kg
Gross Vehicle Weight Rating:
Approx. 400 kg
Cargo
Underseat Storage:
Sufficient for two full-face helmets and other items
Wheels Tires
Front Tire Size:
120/70-15
Rear Tire Size:
160/60-15
Front Wheel Type:
Alloy
Rear Wheel Type:
Alloy
Wheel Bolt Pattern:
Refer to manual for exact specifications (typically 4-bolt or 5-bolt, specific PCD)
🛡️ Safety Features
Ratings
Safety Features Overview:
Equipped with a robust braking system, stable chassis, and lighting for visibility. Specific crash test ratings are generally not published for scooters in the same way as automobiles.
Active Features
Front Brakes:
Dual disc brakes with hydraulic calipers
Rear Brakes:
Single disc brake with hydraulic caliper
ABS Availability:
Optional ABS (Anti-lock Braking System) may have been available on certain models or markets.
Passive Features
Lighting:
Halogen headlights, LED taillight/brake light, turn signals.
Instrumentation:
Digital and analog dashboard with speed, RPM, fuel level, engine temperature, and warning lights.
💡 Technology Features
Infotainment
Instrument Cluster:
Digital LCD display for odometer, trip meter, fuel level, coolant temperature, clock, and warning indicators; analog speedometer and tachometer.
Driver Assistance
ABS Option:
ABS was an optional feature on some models, enhancing braking safety.
Connectivity
Connectivity Features:
N/A (No integrated Bluetooth or smartphone connectivity typical for this era).
Lighting Tech
Headlight Type:
Halogen (dual bulbs often for low/high beam)
Taillight Type:
LED
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 5,000 km or 12 months, whichever comes first. Refer to manual for exact specification.
Air Filter Replacement:
Every 10,000 km or as needed based on operating conditions. Refer to manual.
Spark Plug Replacement:
Every 10,000-15,000 km. Refer to manual for exact part number and gap.
Cv Belt Inspection Replacement:
Inspect every 10,000 km, replace as needed (typical range 20,000-30,000 km).
Valve Clearance Adjustment:
Every 20,000 km. Refer to manual for specific clearances.
Fluid Specifications
Brake Fluid Type:
DOT 4
Coolant Type:
Ethylene glycol-based coolant (50/50 mix with distilled water)
Engine Oil Viscosity:
10W-40
Known Issues
Common Wear Items:
CVT belt wear, battery degradation, front suspension bushings, brake pad wear. Refer to manual for specific diagnostic procedures for these.
Electrical Gremlins:
While generally reliable, older scooters can develop minor electrical issues; the manual's wiring diagrams are crucial for diagnosis.
📚 Vehicle History
Brand Heritage
Brand Origin:
Aprilia is an Italian manufacturer of scooters and motorcycles, known for its sporty heritage and innovative designs.
Model Evolution
Model Introduction:
The Atlantic line of scooters was introduced by Aprilia to cater to the maxi-scooter market, with the 500cc model being a flagship offering for performance and long-distance capability.
Production
Production Period:
2000-2004 (for this specific manual coverage)
Manufacturing Location:
Italy
🏆 Awards & Recognition
Recognitions
Awards And Accolades:
Specific awards are not widely documented for this particular model year, but Aprilia scooters generally received recognition for their performance and handling within the maxi-scooter segment.
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