Yamaha YFM 700 Grizzly 2000-2009 Online Service Manual
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🏷️ Basic Information Identification Make: Yamaha Model: YFM 700 Grizzly Model Variant: FI (Fuel Injection) Generation Generation Designation: First Generation (2000-2009) Codes Chassis Code: Likely internal Yamaha codes, not typically advertised externally. Refer to manual for specific VIN decoding. 👋 Introduction Market Position Segment: Full-size, high-performance utility ATV. Target Audience: Enthusiasts, hunters, farmers, recreational riders seeking robust off-road capability and reliability. Competitive Analysis Key Competitors: Can-Am Outlander, Polaris Sportsman, Suzuki King Quad, Honda Foreman/Rancher. Competitive Advantages: Renowned Yamaha reliability, powerful liquid-cooled engine, sophisticated independent suspension, strong EFI performance. Key Features Engine Type: Liquid-cooled, 4-stroke, SOHC, 5-valve, single-cylinder. Transmission Type: Yamaha Constant Velocity Transmission (CVT) with Ultramatic® system. Drive System: On-Command® 2WD/4WD with differential lock. Suspension Type: Independent front and rear suspension. 📋 Manual Details Coverage Areas Years Covered: 2000, 2001, 2002, 2003, 2004, 2005, 2006, 2007, 2008, 2009 Regions Covered: Global (Standard North American and European specifications as primary focus) Page Count Estimated Page Count: Likely 400-600 pages (typical for comprehensive ATV service manuals) Manual Type Manual Type: Service and Repair Manual Language Language: English Format Format: PDF Download 📖 Manual Coverage Systems Covered Engine Mechanical: Complete engine overhaul, cylinder head, piston, crankshaft, valve timing, lubrication system, cooling system. Fuel System: Fuel injection system (EFI), fuel pump, injectors, throttle body, sensors, fuel tank and lines. Electrical System: Ignition system, charging system (stator, regulator/rectifier), starter motor, battery, lighting, wiring diagrams. Drivetrain: Automatic transmission (CVT), drive shafts, differentials (front and rear), wheel hubs, CV joints. Suspension: Front and rear suspension systems, shocks, A-arms, steering linkage. Brakes: Hydraulic brake system, brake calipers, master cylinders, brake lines, pads, rotors. Steering: Handlebar, steering stem, tie rods, steering knuckles. Bodywork Chassis: Frame, fenders, body panels, seat, racks, skid plates. Procedures Included Routine Maintenance: Oil changes, filter replacements, spark plug service, air filter cleaning/replacement, chain adjustment (if applicable on specific models). Troubleshooting: Diagnostic procedures for common issues, error code interpretation (if applicable). Repair Procedures: Step-by-step instructions for component removal, installation, and repair. Rebuild Procedures: Complete engine and transmission rebuild instructions. Torque Specifications: All critical fastener torque values for engine, chassis, and suspension components. Wiring Diagrams: Detailed electrical system schematics for fault diagnosis. Technical Depth Depth Of Coverage: Comprehensive from basic maintenance to full engine and transmission overhauls, including detailed diagnostics. Diagnostic Capabilities: Includes diagnostic procedures for EFI system, electrical faults, and mechanical issues. Special Tools: Lists required special tools for specific repair procedures. 📊 Manual Specifications File Format File Format: PDF Searchability: Likely text-searchable PDF, allowing for quick information retrieval. Print Quality Print Quality: High-resolution images and clear text, suitable for printing. Binding Type Binding Type: Not applicable (Digital Download) Paper Type Paper Type: Not applicable (Digital Download) ⚙️ Engine Specifications Primary Engine Engine Type: 4-stroke, Liquid-cooled, SOHC, 5-valve, single-cylinder Displacement: 686 cc Bore X Stroke: 100.0 mm x 83.9 mm (Refer to manual for exact specification) Compression Ratio: 9.2:1 (Refer to manual for exact specification) Fuel Induction: Mikuni 41mm throttle body, EFI (Electronic Fuel Injection) Performance Horsepower: Estimated 45-50 HP (Varies by year and specific tuning; manual will have exact figures) Torque: Estimated 40-45 lb-ft (Varies by year; manual will have exact figures) Fuel System Fuel Type: Unleaded gasoline (87 octane or higher recommended) Fuel Tank Capacity: 4.4 gallons (16.8 L) 🔧 Transmission Standard Transmission Type: Yamaha Constant Velocity Transmission (CVT) with Ultramatic® Drive Modes: H (High), L (Low), N (Neutral), R (Reverse), P (Park) Optional Optional Transmission: N/A for this model generation Features Ultramatic System: Engine braking, automatic adjustment for optimal performance and durability. Drive System: On-Command® 2WD/4WD with differential lock 📐 Dimensions Exterior Length: Approximately 82.7 inches (2100 mm) Width: Approximately 45.5 inches (1155 mm) Height: Approximately 49.2 inches (1250 mm) Wheelbase: Approximately 50.2 inches (1275 mm) Cargo Front Rack Capacity: 99 lbs (45 kg) Rear Rack Capacity: 187 lbs (85 kg) Weights Dry Weight: Approximately 560 lbs (254 kg) Ground Clearance: Approximately 10.8 inches (274 mm) 🛡️ Safety Features Ratings Safety Ratings: ATV safety is dependent on rider skill and adherence to warnings. No formal crash test ratings like automobiles. Active Features Braking System: Hydraulic disc brakes front and rear. Engine Braking: Integrated via Ultramatic® CVT for downhill control. Drive System Control: On-Command® 2WD/4WD with selectable differential lock for enhanced traction. Passive Features Frame Construction: Durable steel frame designed for off-road conditions. Ergonomics: Designed for rider comfort and control, with comfortable seating and handlebar position. Lighting: Dual 30W Krypton headlights, 8W tail/stop light for visibility. 💡 Technology Features Infotainment Infotainment System: Not applicable. Utility ATV focused on function, not entertainment features like car infotainment systems. Driver Assistance Driver Assistance Features: On-Command® 2WD/4WD system with differential lock provides enhanced traction and control for off-road conditions. Engine Management: EFI system optimizes fuel delivery and ignition timing for performance and efficiency. Transmission Technology: Ultramatic® CVT provides smooth power delivery and effective engine braking. Connectivity Connectivity Features:...
Estimated 45-50 HP (Varies by year and specific tuning; manual will have exact figures)
Torque:
Estimated 40-45 lb-ft (Varies by year; manual will have exact figures)
Fuel System
Fuel Type:
Unleaded gasoline (87 octane or higher recommended)
Fuel Tank Capacity:
4.4 gallons (16.8 L)
🔧 Transmission
Standard
Transmission Type:
Yamaha Constant Velocity Transmission (CVT) with Ultramatic®
Drive Modes:
H (High), L (Low), N (Neutral), R (Reverse), P (Park)
Optional
Optional Transmission:
N/A for this model generation
Features
Ultramatic System:
Engine braking, automatic adjustment for optimal performance and durability.
Drive System:
On-Command® 2WD/4WD with differential lock
📐 Dimensions
Exterior
Length:
Approximately 82.7 inches (2100 mm)
Width:
Approximately 45.5 inches (1155 mm)
Height:
Approximately 49.2 inches (1250 mm)
Wheelbase:
Approximately 50.2 inches (1275 mm)
Cargo
Front Rack Capacity:
99 lbs (45 kg)
Rear Rack Capacity:
187 lbs (85 kg)
Weights
Dry Weight:
Approximately 560 lbs (254 kg)
Ground Clearance:
Approximately 10.8 inches (274 mm)
🛡️ Safety Features
Ratings
Safety Ratings:
ATV safety is dependent on rider skill and adherence to warnings. No formal crash test ratings like automobiles.
Active Features
Braking System:
Hydraulic disc brakes front and rear.
Engine Braking:
Integrated via Ultramatic® CVT for downhill control.
Drive System Control:
On-Command® 2WD/4WD with selectable differential lock for enhanced traction.
Passive Features
Frame Construction:
Durable steel frame designed for off-road conditions.
Ergonomics:
Designed for rider comfort and control, with comfortable seating and handlebar position.
Lighting:
Dual 30W Krypton headlights, 8W tail/stop light for visibility.
💡 Technology Features
Infotainment
Infotainment System:
Not applicable. Utility ATV focused on function, not entertainment features like car infotainment systems.
Driver Assistance
Driver Assistance Features:
On-Command® 2WD/4WD system with differential lock provides enhanced traction and control for off-road conditions.
Engine Management:
EFI system optimizes fuel delivery and ignition timing for performance and efficiency.
Transmission Technology:
Ultramatic® CVT provides smooth power delivery and effective engine braking.
Connectivity
Connectivity Features:
Not applicable.
🔧 Maintenance
Service Intervals
Engine Oil Change:
Every 2,000 km (1,200 miles) or 6 months (refer to manual for precise interval and conditions).
Oil Filter Replacement:
At every engine oil change.
Air Filter Cleaning:
Every 1,000 km (600 miles) or more frequently in dusty conditions.
Spark Plug Replacement:
Every 4,000 km (2,500 miles) or as needed based on inspection.
Cv Belt Inspection:
Inspect every 2,000 km (1,200 miles) for wear and damage.
Fluid Specifications
Engine Oil Type:
Yamalube 4 (10W-40) or equivalent API SG or higher, JASO MA certified 4-stroke motorcycle oil.
Engine Oil Capacity:
3.78 US qt (3.6 L) with filter change. (Refer to manual for exact capacity)
Coolant Type:
Permanent type antifreeze (ethylene glycol based) with corrosion inhibitors, mixed 50/50 with distilled water.
Brake Fluid Type:
DOT 4 hydraulic brake fluid.
Known Issues
Common Wear Items:
CV boots, brake pads, wheel bearings, and drive belts are common wear items on high-mileage ATVs.
Potential Efi Issues:
While generally reliable, EFI sensors (TPS, MAP, O2) can sometimes require cleaning or replacement due to contaminants or age. Check for stored diagnostic codes.
Suspension Wear:
Ball joints, tie rod ends, and bushings can wear over time, affecting steering and alignment. Regular greasing is crucial.
Cooling System Maintenance:
Ensure coolant levels are maintained and the system is free of blockages to prevent overheating, especially under heavy load.
📚 Vehicle History
Brand Heritage
Yamaha Heritage:
Yamaha Motor Company, established in 1955, is renowned for its long history of innovation, engineering excellence, and high-quality products across motorcycles, ATVs, marine engines, and more.
Model Evolution
Grizzly Lineage:
The YFM 700 Grizzly built upon the success of earlier Grizzly models, introducing fuel injection and a more powerful engine for enhanced performance and efficiency. It established itself as a benchmark in the utility ATV segment.
Production
Production Period:
2000-2009 for this specific generation, with updates and newer generations following.
Manufacturing Location:
Primarily manufactured in Japan, with some assembly potentially occurring in North America or other regions depending on the year and market.
🏆 Awards & Recognition
Recognitions
Industry Recognition:
The YFM 700 Grizzly has consistently been recognized by ATV enthusiasts and industry publications for its durability, performance, and off-road capability, often cited as a top-tier utility ATV.
Ratings
Owner Satisfaction:
Generally high owner satisfaction due to Yamaha's reputation for reliability and robust build quality.
Certifications
Emissions Certification:
Meets EPA and relevant regional emissions standards for off-road vehicles (specific certifications vary by model year and market).
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