2000 Aprilia RSV Mille Service Repair Workshop Manual
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🏷️ Basic Information Identification Make: Aprilia Model: RSV Mille Year: 2000 👋 Introduction Market Position Target Audience: Do-it-yourself enthusiasts and experienced professional mechanics. Value Proposition Cost Saving: Inexpensive way to keep your vehicle working properly and save on labor costs. Key Features Instruction Style: Step-by-step instructions for efficient and correct job completion. 📋 Manual Details Coverage Areas Manual Type: Factory Service Repair Workshop Manual Language Language: English Format File Format: PDF Compatibility Operating Systems: All Versions of Windows & Mac Delivery Delivery Method: Instant Download Printability Print Status: All pages are printable 📖 Manual Coverage Systems Covered Engine: Complete engine service, disassembly, assembly, and component testing. Fuel System: Fuel injection system, fuel pump, injectors, regulators, and related components. Cooling System: Radiator, coolant flow, water pump, thermostat, hoses, and fan operation. Electrical System: Wiring diagrams, ignition system, charging system, lighting, starter, battery, and electronic control units (ECUs). Chassis Parts: Frame, suspension (front and rear), steering, wheels, and braking system. Procedures Included Maintenance: Scheduled maintenance, fluid changes, filter replacements, and general upkeep. Repair: Detailed step-by-step repair procedures for all major components and systems. Troubleshooting: Diagnostic procedures, common issues, and solutions for performance problems. Technical Depth Depth: Comprehensive coverage from basic maintenance to complete disassembly and reassembly. Diagrams Illustrations Quality: Top quality diagrams and highly detailed exploded pictures. 📊 Manual Specifications File Quality PDF Quality: High resolution, sharp text and graphics. Requirements Software Requirements: Adobe PDF Reader & WinZip (or equivalent unzipping software). Binding Type Binding Type: Digital (Not Applicable for PDF) Paper Type Paper Type: Digital (Not Applicable for PDF) ⚙️ Engine Specifications Primary Engine Engine Type: V-Twin, Four-stroke, Liquid-cooled Displacement Displacement: 998 cc Bore X Stroke Bore X Stroke: 97 mm x 67.5 mm Compression Ratio Compression Ratio: 10.3:1 Valvetrain Valvetrain: DOHC, 4 valves per cylinder Fuel System Fuel Delivery: Electronic Fuel Injection (EFI) with dual injectors per cylinder Ignition System Ignition Type: Digital CDI with electronic advance Lubrication Lubrication System: Wet sump Cooling System Cooling Type: Liquid-cooled Performance Spec Peak Horsepower: Approximately 130-135 HP (exact figures vary by region and dyno testing) Peak Torque: Approximately 70-72 lb-ft (exact figures vary by region and dyno testing) 🔧 Transmission Gearbox Transmission Type: 6-speed, constant mesh Clutch Clutch Type: Hydraulically operated, multi-plate wet clutch Final Drive Final Drive Type: O-ring sealed chain 📐 Dimensions Weights Dry Weight: Approximately 197 kg (434 lbs) Wet Weight: Approximately 213 kg (470 lbs) (with all fluids) Dimensions Length: 2050 mm (80.7 in) Width: 720 mm (28.3 in) Height: 1150 mm (45.3 in) Wheelbase: 1410 mm (55.5 in) Seat Height: 810 mm (31.9 in) Fuel Capacity Fuel Tank Capacity: 21 liters (5.5 US gal) 🛡️ Safety Features Braking System Front Brakes: Dual 320 mm discs, radial-mount 4-piston calipers (e.g., Brembo) Rear Brakes: Single 220 mm disc, 2-piston caliper Wheels Tires Front Wheel: 3.50 x 17 inch cast aluminum Front Tire Size: 120/70 ZR17 Rear Wheel: 5.50 x 17 inch cast aluminum Rear Tire Size: 190/50 ZR17 Suspension Front Suspension: 43mm upside-down telescopic fork (e.g., Showa), fully adjustable Rear Suspension: Monoshock with progressive linkage, fully adjustable 💡 Technology Features Infotainment Instrumentation: Analog tachometer, digital speedometer, LCD display for odometer, trip meters, engine temperature, clock, and warning lights. Engine Management ECU: Engine Control Unit (ECU) managing fuel injection and ignition timing. Lighting Headlight Type: Dual Halogen headlights. 🔧 Maintenance Service Intervals Oil Change Interval: Refer to manual for specific intervals (typically every 4,000-6,000 miles or annually). Major Service Interval: Refer to manual for specific mileage/time intervals for valve clearance checks, spark plug replacement, etc. Fluid Specifications Engine Oil Type: High-quality synthetic motorcycle oil, e.g., SAE 10W-40 API SG/SH or JASO MA. Coolant Type: Ethylene glycol-based coolant with corrosion inhibitors (50/50 mix with distilled water). Brake Fluid Type: DOT 4 or DOT 5.1 (refer to specific recommendations in manual for clutch and brake systems). Clutch Fluid Type: Refer to manual for specific clutch fluid type (often same as brake fluid, e.g., DOT 4). Known Issues Common Wear Items: Clutch plates, chain and sprockets, fork seals, rear shock absorber components. Potential Electrical Issues: Wiring harness chafing, regulator/rectifier failure (common on many bikes of this era). Fuel System Considerations: Injector cleaning, fuel pressure regulator maintenance. Spark Plugs Spark Plug Type: Refer to manual for specific spark plug type and gap (e.g., NGK CR9EB). Filters Oil Filter Part Number: Refer to manual for exact part number, common aftermarket numbers include Hiflofiltro HF303 or K&N KN-138. 📚 Vehicle History Brand Heritage Brand Focus: Aprilia is an Italian manufacturer with a strong heritage in racing and performance motorcycles. Model Evolution Rsv Mille Introduction: The RSV Mille was Aprilia's first large-displacement sportbike, launched in 1998, designed to compete in the superbike market. The 2000 model represents an early iteration of this highly capable machine. Production Manufacturing Location: Italy 🏆 Awards & Recognition Recognitions Model Reputation: The RSV...
Refer to manual for specific spark plug type and gap (e.g., NGK CR9EB).
Filters
Oil Filter Part Number:
Refer to manual for exact part number, common aftermarket numbers include Hiflofiltro HF303 or K&N KN-138.
📚 Vehicle History
Brand Heritage
Brand Focus:
Aprilia is an Italian manufacturer with a strong heritage in racing and performance motorcycles.
Model Evolution
Rsv Mille Introduction:
The RSV Mille was Aprilia's first large-displacement sportbike, launched in 1998, designed to compete in the superbike market. The 2000 model represents an early iteration of this highly capable machine.
Production
Manufacturing Location:
Italy
🏆 Awards & Recognition
Recognitions
Model Reputation:
The RSV Mille was widely praised for its excellent handling, powerful V-twin engine, and premium Italian styling, establishing Aprilia as a serious contender in the liter-class sportbike segment.
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