Mitsubishi Pajero (Montero) Service & Repair Manual 2000 in English/ French/ Spanish/ German (7 500+ pages; Searchable)
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🏷️ Basic Information Identification Make: Mitsubishi Model: Pajero / Montero Model Years Covered By Manual: 2000 Codes Platform Code: V60/V70 Series 👋 Introduction Market Position Segment: Full-size SUV, known for off-road capability and durability. Competitive Analysis Key Competitors 2000: Toyota Land Cruiser, Land Rover Discovery, Jeep Grand Cherokee, Ford Explorer, Nissan Patrol. Key Features Platform Advantages: Body-on-frame construction for ruggedness, advanced 4WD systems (Super Select), capable off-road suspension, spacious interior. 📋 Manual Details Coverage Areas Language Support: English, French, Spanish, German Page Count Total Pages: 7500+ Manual Type Type: Service and Repair Manual Format File Type: PDF Searchability: Searchable Printability: Printable 📖 Manual Coverage Systems Covered Powertrain: Engine mechanicals, fuel system, ignition system, exhaust system, lubrication system, cooling system, engine control systems (ECU/ECM). Transmission Drivetrain: Manual and automatic transmissions, transfer cases (including Super Select 4WD), drive shafts, differentials (front, rear, center), axles. Suspension Steering: Front and rear suspension (independent front, multi-link rear), shock absorbers, springs, control arms, bushings, steering system (rack and pinion, power steering). Brakes: Front and rear disc brakes, ABS system (including hydraulic unit and sensors), parking brake. Electrical Electronics: Battery, charging system, starting system, lighting (headlights, taillights, interior), instrumentation, power windows, power locks, mirrors, HVAC controls, body control modules (BCM), fuse boxes and wiring diagrams. Body Chassis: Body panels, doors, hood, tailgate, interior trim, seats, safety restraints (airbags, seatbelts), chassis components, frame. Heating Ventilation Air Conditioning: HVAC system operation, refrigerant system, blower motor, climate control unit, cabin air filter. Diagnostics Troubleshooting: Diagnostic trouble codes (DTCs), symptom-based troubleshooting guides, diagnostic procedures for various systems. Procedures Included Routine Maintenance: Oil changes, filter replacements, fluid checks and changes, spark plug replacement, belt inspection/replacement, brake pad/rotor replacement, tire rotation. Engine Repair: Engine overhauls, cylinder head removal/installation, piston and connecting rod service, crankshaft service, camshaft timing, component testing. Transmission Service: Transmission fluid and filter change, clutch replacement (manual), transmission disassembly and reassembly, torque converter service. Brake System Repair: Brake caliper, rotor, and pad replacement, brake line and hose replacement, bleeding the brake system, ABS component testing and replacement. Suspension Steering Repair: Component replacement (shocks, struts, ball joints, tie rods), alignment specifications, power steering pump and rack replacement. Electrical Diagnostics Repair: Wiring harness repair, component testing (alternator, starter, sensors), module programming, diagnostic tool usage. Bodywork Restoration: Body panel repair and replacement, door and tailgate alignment, interior trim removal and installation. Climate Control Service: Refrigerant charging, leak detection, component replacement (compressor, condenser, evaporator), heater core replacement. Technical Depth Depth Of Coverage: Comprehensive coverage from basic maintenance and fluid checks to complex engine and transmission rebuilds, electrical diagnostics, and body repair. Diagnostic Capabilities: Detailed diagnostic procedures, flowcharts, and specifications for identifying and resolving faults using factory diagnostic tools and methods. Torque Specifications: Extensive list of torque specifications for all major fasteners and components across all vehicle systems. Wiring Diagrams: Detailed electrical wiring diagrams for all circuits, including component locations and connector pinouts. Special Tools: Identification and usage instructions for specialized tools required for specific repair procedures. 📊 Manual Specifications File Format File Type: PDF Version: Likely a compiled digital version of factory workshop manuals. Print Quality Resolution: Assumed high quality for readability of text and diagrams, suitable for printing. Binding Type Digital Format: N/A (Digital product) Paper Type Digital Format: N/A (Digital product) ⚙️ Engine Specifications Primary Engine Engine Code Options: Likely includes 6G72 (3.0L V6 SOHC/DOHC), 6G74 (3.5L V6 SOHC/DOHC), and potentially 4M41 (3.2L Direct Injection Diesel Turbo) for certain markets. Performance 3.5L V6 (6G74) Estimated Power: Approx. 200-215 hp 3.5L V6 (6G74) Estimated Torque: Approx. 220-230 lb-ft Fuel System Fuel Delivery: Multi-point Fuel Injection (MPI) Fuel Type: Unleaded Gasoline (Octane rating as specified by manufacturer, typically 87 or higher) Engine Management ECU Type: Proprietary Mitsubishi Engine Control Unit (ECU/ECM) 🔧 Transmission Standard Drive Type: 4WD (Four-Wheel Drive) - often Super Select 4WD II Optional Transmission Options: 5-speed Manual Transmission or 4-speed Automatic Transmission with Electronic Control (INVECS-II). Features Super Select 4Wd Ii: Allows driver to select between 2WD High, 4WD High (with center diff unlocked or locked), and 4WD Low range, providing excellent versatility for on-road and off-road conditions. Fluid Specifications Automatic Transmission Fluid Type: Mitsubishi DiaQueen ATF-II SP or equivalent DEXRON III/MERCON. Manual Transmission Fluid Type: GL-4 or GL-5 gear oil, viscosity as specified (e.g., 75W-90). 📐 Dimensions Exterior Wheelbase Mm: Approx. 2725 mm (short wheelbase options may exist) Overall Length Mm: Approx. 4700-4850 mm (depending on configuration) Overall Width Mm: Approx. 1870-1890 mm Overall Height Mm: Approx. 1850-1930 mm (depending on suspension and roof options) Weights Curb Weight Kg: Approx. 1900-2200 kg (varies significantly by trim and options) Gross Vehicle Weight Rating Gvwr Kg: Approx. 2700-2900 kg 🛡️ Safety Features Ratings Ntsa Rollover Rating: Variable, generally considered good for its class due to 4WD and stability systems, but as with all SUVs, a risk exists. Active Features Traction Control: Available on...
Full-size SUV, known for off-road capability and durability.
Competitive Analysis
Key Competitors 2000:
Toyota Land Cruiser, Land Rover Discovery, Jeep Grand Cherokee, Ford Explorer, Nissan Patrol.
Key Features
Platform Advantages:
Body-on-frame construction for ruggedness, advanced 4WD systems (Super Select), capable off-road suspension, spacious interior.
📋 Manual Details
Coverage Areas
Language Support:
English, French, Spanish, German
Page Count
Total Pages:
7500+
Manual Type
Type:
Service and Repair Manual
Format
File Type:
PDF
Searchability:
Searchable
Printability:
Printable
📖 Manual Coverage
Systems Covered
Powertrain:
Engine mechanicals, fuel system, ignition system, exhaust system, lubrication system, cooling system, engine control systems (ECU/ECM).
Transmission Drivetrain:
Manual and automatic transmissions, transfer cases (including Super Select 4WD), drive shafts, differentials (front, rear, center), axles.
Suspension Steering:
Front and rear suspension (independent front, multi-link rear), shock absorbers, springs, control arms, bushings, steering system (rack and pinion, power steering).
Brakes:
Front and rear disc brakes, ABS system (including hydraulic unit and sensors), parking brake.
Electrical Electronics:
Battery, charging system, starting system, lighting (headlights, taillights, interior), instrumentation, power windows, power locks, mirrors, HVAC controls, body control modules (BCM), fuse boxes and wiring diagrams.
Comprehensive coverage from basic maintenance and fluid checks to complex engine and transmission rebuilds, electrical diagnostics, and body repair.
Diagnostic Capabilities:
Detailed diagnostic procedures, flowcharts, and specifications for identifying and resolving faults using factory diagnostic tools and methods.
Torque Specifications:
Extensive list of torque specifications for all major fasteners and components across all vehicle systems.
Wiring Diagrams:
Detailed electrical wiring diagrams for all circuits, including component locations and connector pinouts.
Special Tools:
Identification and usage instructions for specialized tools required for specific repair procedures.
📊 Manual Specifications
File Format
File Type:
PDF
Version:
Likely a compiled digital version of factory workshop manuals.
Print Quality
Resolution:
Assumed high quality for readability of text and diagrams, suitable for printing.
Binding Type
Digital Format:
N/A (Digital product)
Paper Type
Digital Format:
N/A (Digital product)
⚙️ Engine Specifications
Primary Engine
Engine Code Options:
Likely includes 6G72 (3.0L V6 SOHC/DOHC), 6G74 (3.5L V6 SOHC/DOHC), and potentially 4M41 (3.2L Direct Injection Diesel Turbo) for certain markets.
Performance
3.5L V6 (6G74) Estimated Power:
Approx. 200-215 hp
3.5L V6 (6G74) Estimated Torque:
Approx. 220-230 lb-ft
Fuel System
Fuel Delivery:
Multi-point Fuel Injection (MPI)
Fuel Type:
Unleaded Gasoline (Octane rating as specified by manufacturer, typically 87 or higher)
Engine Management
ECU Type:
Proprietary Mitsubishi Engine Control Unit (ECU/ECM)
🔧 Transmission
Standard
Drive Type:
4WD (Four-Wheel Drive) - often Super Select 4WD II
Optional
Transmission Options:
5-speed Manual Transmission or 4-speed Automatic Transmission with Electronic Control (INVECS-II).
Features
Super Select 4Wd Ii:
Allows driver to select between 2WD High, 4WD High (with center diff unlocked or locked), and 4WD Low range, providing excellent versatility for on-road and off-road conditions.
Fluid Specifications
Automatic Transmission Fluid Type:
Mitsubishi DiaQueen ATF-II SP or equivalent DEXRON III/MERCON.
Manual Transmission Fluid Type:
GL-4 or GL-5 gear oil, viscosity as specified (e.g., 75W-90).
📐 Dimensions
Exterior
Wheelbase Mm:
Approx. 2725 mm (short wheelbase options may exist)
Overall Length Mm:
Approx. 4700-4850 mm (depending on configuration)
Overall Width Mm:
Approx. 1870-1890 mm
Overall Height Mm:
Approx. 1850-1930 mm (depending on suspension and roof options)
Weights
Curb Weight Kg:
Approx. 1900-2200 kg (varies significantly by trim and options)
Gross Vehicle Weight Rating Gvwr Kg:
Approx. 2700-2900 kg
🛡️ Safety Features
Ratings
Ntsa Rollover Rating:
Variable, generally considered good for its class due to 4WD and stability systems, but as with all SUVs, a risk exists.
Active Features
Traction Control:
Available on higher trims or as an option (TCL).
ABS:
Standard Anti-lock Braking System.
Passive Features
Airbags:
Driver and front passenger airbags standard. Side airbags may be optional on certain trims.
Seatbelts:
Three-point seatbelts with pretensioners for front occupants, three-point or lap belts for rear occupants.
💡 Technology Features
Infotainment
Audio System:
Factory AM/FM/CD player with optional premium audio system. Speaker configurations vary by trim.
Navigation:
Optional factory GPS navigation system available on higher trims.
Driver Assistance
Cruise Control:
Standard on most models.
Off Road Aids:
Hill Descent Control (HDC) and Active Stability Control (ASC) might be available on select premium trims.
Connectivity
Auxiliary Inputs:
Likely limited to factory CD changer ports or potentially an aftermarket auxiliary input adapter.
🔧 Maintenance
Service Intervals
Engine Oil Change Km Miles:
Typically every 7,500 - 10,000 km (4,500 - 6,000 miles) or 6-12 months, depending on driving conditions.
Transmission Fluid Change Km Miles:
Automatic: 50,000 - 80,000 km (30,000 - 50,000 miles). Manual: As specified, often less frequent.
Spark Plugs Replacement Km Miles:
Varies by plug type (copper vs. platinum/iridium), often 60,000 - 100,000 km (40,000 - 60,000 miles).
Timing Belt Replacement Km Miles:
Crucial for V6 engines, typically 90,000 - 100,000 km (55,000 - 60,000 miles). The manual will specify exact interval and replacement procedure, including idler pulleys and tensioners.
Fluid Specifications
Engine Oil Type:
API SG or SH, ILSAC GF-2. Viscosity grades like 5W-30, 10W-30, or 10W-40 depending on climate. Consult manual for specific recommendations.
Coolant Type:
Ethylene glycol based, mixed with distilled water. Green or long-life pink/red coolants may be specified depending on regional variants. Check manual for exact type and mix ratio.
Brake Fluid Type:
DOT 3 or DOT 4.
Power Steering Fluid Type:
Mitsubishi Power Steering Fluid or equivalent DEXRON II/III ATF.
Known Issues
Common Wear Items:
Suspension bushings, ball joints, wheel bearings, exhaust system components (due to off-road use and age), oxygen sensors.
Potential Engine Concerns:
Head gasket issues on some V6 engines (especially earlier models or those not maintained), timing belt failure if not replaced on schedule (catastrophic damage).
Transmission Issues:
Occasional issues with automatic transmission shifting or solenoid failure. Torque converter issues can arise with high mileage or heavy use.
Electrical Quirks:
Corrosion on electrical connectors, especially in humid or coastal environments. Power window motor failures.
📚 Vehicle History
Brand Heritage
Mitsubishi SUV Legacy:
Mitsubishi has a long history of producing robust and capable off-road vehicles, dating back to models like the Jeep (licensed production) and the original Pajero/Montero.
Model Evolution
Third Generation Pajero:
The 2000 model belongs to the third generation (1999/2000-2006), which marked a significant shift with a move to unibody construction (monocoque chassis with integrated frame) for improved on-road handling and safety, though still maintaining strong off-road credentials.
Production
Manufacturing Locations:
Primarily manufactured in Japan, with some regional assembly plants.
🏆 Awards & Recognition
Recognitions
Off Road Acclaim:
The Pajero/Montero has a strong reputation and history in off-road events and rallies, including the Dakar Rally, highlighting its inherent capability.
Ratings
Consumer Reviews:
Generally well-regarded for durability, off-road prowess, and value for money compared to some European competitors. Consumer reports and reviews from the era often praised its mechanical robustness.
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