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Mitsubishi Lancer Evolution Evo 7 Complete Workshop Service Repair Manual 2001 2002 2003

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🏷️ Basic Information Identification Make: Mitsubishi Model: Lancer Evolution VII Model Nickname: Evo 7 Chassis Code: CT9A Market Segment: Performance Compact Sedan Codes Manual Product Code Example: Not specified in provided data 👋 Introduction Market Position Positioning: The Mitsubishi Lancer Evolution VII represented a pinnacle of rally-bred performance for its era, solidifying its status as an enthusiast's icon. Competitive Analysis Competitors: Competed directly with performance variants of Subaru Impreza WRX STI, Ford Focus RS, and similar homologation specials. Key Features Rally Heritage: Direct lineage from Mitsubishi's successful World Rally Championship (WRC) program, featuring advanced AWD and engine technology. Performance Focus: Engineered for extreme performance and handling, a homologation special for rally homologation. Advanced AWD: Introduction of Active Center Differential (ACD) and further development of Active Yaw Control (AYC) for superior traction and agility. 📋 Manual Details Coverage Areas Global Coverage: Likely covers specifications and procedures relevant to global markets where the Evo VII was sold. Regional Specifics: May contain regional variations for certain markets (e.g., emissions, lighting) but core mechanicals are universal. Page Count Estimated Page Count: Typically 1000+ pages for a complete workshop manual covering multiple variants. Manual Type Type: Workshop Service Repair Manual Scope: Comprehensive repair and maintenance Language Language: English Format Format: Downloadable Digital Format (e.g., PDF) 📖 Manual Coverage Systems Covered Engine: 4G63T MIVEC, including disassembly, assembly, diagnostics, and tuning. Transmission: 6-speed Manual (standard), AYC/ACD systems, differentials. Drivetrain: All-Wheel Drive (AWD) system, Active Center Differential (ACD), Active Yaw Control (AYC). Suspension: Front MacPherson struts, Rear multi-link, damper/spring replacement, alignment procedures. Brakes: Brembo 4-piston front, 2-piston rear calipers, ABS, brake fluid replacement, pad/rotor service. Electrical: Wiring diagrams, ECU functions, sensors, actuators, lighting, starter, charging system. Bodywork: Exterior panel removal/installation, interior trim, body repair, chassis structure. Cooling System: Radiator, fan, thermostat, coolant replacement, pressure testing. Fuel System: Fuel pump, injectors, fuel pressure regulator, fuel filter replacement, EFI diagnostics. HVAC: Air conditioning system, heater core, blower motor, refrigerant handling. Procedures Included Scheduled Maintenance: Oil changes, filter replacements, spark plug service, fluid flushes. Troubleshooting: Diagnostic flowcharts for common problems, fault code interpretation. Engine Repair: Head gasket replacement, piston/ring installation, bearing services, timing belt/chain replacement. Transmission Repair: Clutch replacement, gearbox overhaul, differential rebuild. Brake System Repair: Caliper rebuild, rotor resurfacing/replacement, ABS component replacement. Electrical Diagnostics: Wiring harness repair, sensor calibration, ECU reset procedures. Body And Frame: Panel alignment, rust repair techniques, glass replacement. Technical Depth Depth: Full Mechanical and Electrical Overhaul, including detailed diagnostic procedures and specifications. Diagnostic Tools: Information on using MUT-II or equivalent diagnostic tools for ECU data and fault code reading. 📊 Manual Specifications File Format File Type: PDF Searchability: Likely text-searchable for efficient information retrieval. Print Quality Quality: High-resolution scans suitable for clear viewing and potential printing. Binding Type Binding: N/A (Digital Format) Paper Type Paper: N/A (Digital Format) ⚙️ Engine Specifications Primary Engine Engine Code: 4G63T Engine Type: Inline-4, turbocharged, intercooled Displacement: 2.0 Liters (1997 cc) Valve Train: DOHC, 16-valve, MIVEC (Mitsubishi Innovative Valve timing Electronic Control) on intake. Bore X Stroke: 85.0 mm x 88.0 mm Compression Ratio: 8.8:1 Performance Horsepower Ps: 280 PS (276 hp) at 6500 RPM (JDM specification) Torque Nm: 373 Nm (275 lb-ft) at 3500 RPM (JDM specification) Fuel System Fuel Delivery: Electronic Fuel Injection (EFI), Multi-point Fuel Injection (MPI) Fuel Type: Unleaded premium gasoline (Octane rating typically 98 RON or higher recommended) Turbocharger: Mitsubishi TD05HR-16G (or similar variant), twin-scroll 🔧 Transmission Standard Type: 6-speed Manual Transmission (Type R) Optional Type: Not available for Evo VII (manual only) Features All Wheel Drive: Full-time 4WD with Active Center Differential (ACD) and Active Yaw Control (AYC). Differentials: Front Helical Limited Slip Differential (LSD), Rear Helical Limited Slip Differential (LSD). Transmission Fluid: Refer to manual for specific GL-4 or GL-5 gear oil specifications. ACD/AYC fluid requirements also specified. 📐 Dimensions Exterior Length: Approx. 4,490 mm (176.8 in) Width: Approx. 1,770 mm (69.7 in) Height: Approx. 1,415 mm (55.7 in) Wheelbase: Approx. 2,635 mm (103.7 in) Track Front: Approx. 1,520 mm (59.8 in) Track Rear: Approx. 1,510 mm (59.4 in) Weights Curb Weight: Approx. 1,400 - 1,470 kg (3086 - 3241 lbs) depending on specification. Gross Vehicle Weight Rating: Not explicitly stated but typical for segment. 🛡️ Safety Features Ratings Jnc Ap Rating: Not independently rated by major bodies like NHTSA or Euro NCAP during its era, but built to stringent Group A rally safety standards. Active Features ABS: Standard Anti-lock Braking System (ABS) with electronic brake-force distribution (EBD). Traction Control: Advanced All-Wheel Drive with ACD and AYC provide active traction and stability management. Passive Features Airbags: Driver and front passenger airbags. Seatbelts: Three-point seatbelts with pretensioners. Chassis Structure: Reinforced chassis designed to withstand rally conditions. 💡 Technology Features Infotainment Audio System: Factory AM/FM stereo with CD player and speakers. Aftermarket upgrades common. Climate Control: Manual or automatic climate control systems depending on trim. Driver...
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Mitsubishi Lancer Evolution Evo 7 Complete Workshop Service Repair Manual 2001 2002 2003
🏷️ Basic Information
Identification
Make:
Mitsubishi
Model:
Lancer Evolution VII
Model Nickname:
Evo 7
Chassis Code:
CT9A
Market Segment:
Performance Compact Sedan
Codes
Manual Product Code Example:
Not specified in provided data
👋 Introduction
Market Position
Positioning:
The Mitsubishi Lancer Evolution VII represented a pinnacle of rally-bred performance for its era, solidifying its status as an enthusiast's icon.
Competitive Analysis
Competitors:
Competed directly with performance variants of Subaru Impreza WRX STI, Ford Focus RS, and similar homologation specials.
Key Features
Rally Heritage:
Direct lineage from Mitsubishi's successful World Rally Championship (WRC) program, featuring advanced AWD and engine technology.
Performance Focus:
Engineered for extreme performance and handling, a homologation special for rally homologation.
Advanced AWD:
Introduction of Active Center Differential (ACD) and further development of Active Yaw Control (AYC) for superior traction and agility.
📋 Manual Details
Coverage Areas
Global Coverage:
Likely covers specifications and procedures relevant to global markets where the Evo VII was sold.
Regional Specifics:
May contain regional variations for certain markets (e.g., emissions, lighting) but core mechanicals are universal.
Page Count
Estimated Page Count:
Typically 1000+ pages for a complete workshop manual covering multiple variants.
Manual Type
Type:
Workshop Service Repair Manual
Scope:
Comprehensive repair and maintenance
Language
Language:
English
Format
Format:
Downloadable Digital Format (e.g., PDF)
📖 Manual Coverage
Systems Covered
Engine:
4G63T MIVEC, including disassembly, assembly, diagnostics, and tuning.
Transmission:
6-speed Manual (standard), AYC/ACD systems, differentials.
Drivetrain:
All-Wheel Drive (AWD) system, Active Center Differential (ACD), Active Yaw Control (AYC).
Suspension:
Front MacPherson struts, Rear multi-link, damper/spring replacement, alignment procedures.
Brakes:
Brembo 4-piston front, 2-piston rear calipers, ABS, brake fluid replacement, pad/rotor service.
Electrical:
Wiring diagrams, ECU functions, sensors, actuators, lighting, starter, charging system.
Bodywork:
Exterior panel removal/installation, interior trim, body repair, chassis structure.
Cooling System:
Radiator, fan, thermostat, coolant replacement, pressure testing.
Fuel System:
Fuel pump, injectors, fuel pressure regulator, fuel filter replacement, EFI diagnostics.
HVAC:
Air conditioning system, heater core, blower motor, refrigerant handling.
Procedures Included
Scheduled Maintenance:
Oil changes, filter replacements, spark plug service, fluid flushes.
Troubleshooting:
Diagnostic flowcharts for common problems, fault code interpretation.
Engine Repair:
Head gasket replacement, piston/ring installation, bearing services, timing belt/chain replacement.
Transmission Repair:
Clutch replacement, gearbox overhaul, differential rebuild.
Brake System Repair:
Caliper rebuild, rotor resurfacing/replacement, ABS component replacement.
Electrical Diagnostics:
Wiring harness repair, sensor calibration, ECU reset procedures.
Body And Frame:
Panel alignment, rust repair techniques, glass replacement.
Technical Depth
Depth:
Full Mechanical and Electrical Overhaul, including detailed diagnostic procedures and specifications.
Diagnostic Tools:
Information on using MUT-II or equivalent diagnostic tools for ECU data and fault code reading.
📊 Manual Specifications
File Format
File Type:
PDF
Searchability:
Likely text-searchable for efficient information retrieval.
Print Quality
Quality:
High-resolution scans suitable for clear viewing and potential printing.
Binding Type
Binding:
N/A (Digital Format)
Paper Type
Paper:
N/A (Digital Format)
⚙️ Engine Specifications
Primary Engine
Engine Code:
4G63T
Engine Type:
Inline-4, turbocharged, intercooled
Displacement:
2.0 Liters (1997 cc)
Valve Train:
DOHC, 16-valve, MIVEC (Mitsubishi Innovative Valve timing Electronic Control) on intake.
Bore X Stroke:
85.0 mm x 88.0 mm
Compression Ratio:
8.8:1
Performance
Horsepower Ps:
280 PS (276 hp) at 6500 RPM (JDM specification)
Torque Nm:
373 Nm (275 lb-ft) at 3500 RPM (JDM specification)
Fuel System
Fuel Delivery:
Electronic Fuel Injection (EFI), Multi-point Fuel Injection (MPI)
Fuel Type:
Unleaded premium gasoline (Octane rating typically 98 RON or higher recommended)
Turbocharger:
Mitsubishi TD05HR-16G (or similar variant), twin-scroll
🔧 Transmission
Standard
Type:
6-speed Manual Transmission (Type R)
Optional
Type:
Not available for Evo VII (manual only)
Features
All Wheel Drive:
Full-time 4WD with Active Center Differential (ACD) and Active Yaw Control (AYC).
Differentials:
Front Helical Limited Slip Differential (LSD), Rear Helical Limited Slip Differential (LSD).
Transmission Fluid:
Refer to manual for specific GL-4 or GL-5 gear oil specifications. ACD/AYC fluid requirements also specified.
📐 Dimensions
Exterior
Length:
Approx. 4,490 mm (176.8 in)
Width:
Approx. 1,770 mm (69.7 in)
Height:
Approx. 1,415 mm (55.7 in)
Wheelbase:
Approx. 2,635 mm (103.7 in)
Track Front:
Approx. 1,520 mm (59.8 in)
Track Rear:
Approx. 1,510 mm (59.4 in)
Weights
Curb Weight:
Approx. 1,400 - 1,470 kg (3086 - 3241 lbs) depending on specification.
Gross Vehicle Weight Rating:
Not explicitly stated but typical for segment.
🛡️ Safety Features
Ratings
Jnc Ap Rating:
Not independently rated by major bodies like NHTSA or Euro NCAP during its era, but built to stringent Group A rally safety standards.
Active Features
ABS:
Standard Anti-lock Braking System (ABS) with electronic brake-force distribution (EBD).
Traction Control:
Advanced All-Wheel Drive with ACD and AYC provide active traction and stability management.
Passive Features
Airbags:
Driver and front passenger airbags.
Seatbelts:
Three-point seatbelts with pretensioners.
Chassis Structure:
Reinforced chassis designed to withstand rally conditions.
💡 Technology Features
Infotainment
Audio System:
Factory AM/FM stereo with CD player and speakers. Aftermarket upgrades common.
Climate Control:
Manual or automatic climate control systems depending on trim.
Driver Assistance
AWD Systems:
ACD and AYC are primary driver assistance/performance systems managing torque distribution and yaw.
Connectivity
Oem Features:
Limited connectivity features by modern standards; focused on mechanical and performance technology.
🔧 Maintenance
Service Intervals
Engine Oil Change:
Typically every 5,000-7,500 miles (8,000-12,000 km) or 6 months, depending on driving conditions.
Timing Belt Replacement:
Refer to manual, typically around 100,000 miles (160,000 km). Crucial due to interference engine design.
Spark Plug Replacement:
Refer to manual, usually at 60,000-80,000 miles (96,000-128,000 km).
Coolant Flush:
Typically every 30,000-50,000 miles (48,000-80,000 km).
Fluid Specifications
Engine Oil:
API SG, SH, or SJ classification, viscosity typically 10W-30 or 5W-40 (refer to manual for specific climate/performance recommendations).
Transmission Oil:
GL-4 or GL-5 gear oil for manual gearbox. Specific Mitsubishi fluids or equivalent for ACD/AYC.
Coolant:
Ethylene glycol based antifreeze, typically a 50/50 mix with distilled water.
Brake Fluid:
DOT 3 or DOT 4 brake fluid (refer to manual for exact specification).
Known Issues
Head Gasket:
Potential for head gasket failure, especially in modified or aggressively driven vehicles, due to high cylinder pressures.
Water Pump:
Water pump seal failures can occur over time, often replaced with timing belt service.
Ayc Pump:
Actuator for the AYC system can be a point of failure, leading to system warnings or reduced handling performance.
Clutch:
Clutch wear is dependent on driving style but is a wear item common to performance vehicles.
📚 Vehicle History
Brand Heritage
Rally Legacy:
Mitsubishi's extensive motorsports history, particularly in the World Rally Championship (WRC), heavily influenced the development and design of the Lancer Evolution series.
Model Evolution
Previous Generation:
Lancer Evolution VI (Evo VI)
Successor Generation:
Lancer Evolution VIII (Evo VIII)
Key Advancements Over Evo Vi:
Introduction of ACD and AYC systems, chassis strengthening, updated MIVEC system, and revised ECU for enhanced performance and handling.
Production
Production Years:
2001-2003
Production Location:
Mizushima Plant, Kurashiki, Okayama, Japan.
Variants:
GSR (standard), RS (homologation special, lighter, fewer amenities).
🏆 Awards & Recognition
Recognitions
Rally Homologation:
Built as a homologation special for Group A rally regulations, signifying its performance credentials.
Enthusiast Acclaim:
Widely praised by automotive journalists and enthusiasts for its exceptional handling, acceleration, and raw driving experience. Considered a modern classic.
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