SsangYong Rexton I & Rexton II 2001-2008 Full Service & Repair Manual

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🏷️ Basic Information Identification Make: SsangYong Model: Rexton I & Rexton II Years Covered: 2001-2008 Codes Platform Codes: Model I (Y200) / Model II (Y250) 👋 Introduction Market Position Segment: Mid-size SUV / Body-on-frame SUV Competitive Analysis Key Competitors: Mitsubishi Pajero Sport, Hyundai Terracan, Kia Sorento (1st Gen), Land Rover Discovery Key Features Unique Selling Points: Body-on-frame construction for durability and off-road capability, often perceived as value-for-money compared to European counterparts. Manual Purpose Utility: Essential for owners and independent workshops to maintain, diagnose, and repair the SsangYong Rexton I and II models accurately and efficiently. 📋 Manual Details Coverage Areas Regions Covered: Global (as per factory documentation) Page Count Estimated Page Count: 500+ Manual Type Type: Factory Service Repair Workshop Manual Language Language: English (Assumed, based on common industry practice for international markets) Format Format: PDF Digital Download 📖 Manual Coverage Systems Covered Powertrain: Engine (Gasoline & Diesel), Transmission (Automatic & Manual), Drivetrain (4WD Systems), Exhaust Chassis: Suspension (Front & Rear), Steering, Brakes (ABS, Hydraulic), Wheels, Tires Electrical: Engine Management, Ignition, Lighting, Body Electronics, Climate Control, Audio, Diagnostics (OBD-II) Body: Body Structure, Exterior Panels, Interior Trim, Doors, Windows, Seats, HVAC Procedures Included Maintenance: Scheduled Maintenance, Fluid Changes, Filter Replacements, Lubrication Troubleshooting: Diagnostic Fault Codes, Symptom-Based Diagnosis, Electrical Circuit Tracing Repair: Component Removal & Installation, Overhaul Procedures, Bodywork Repair Diagnostics: ECU Diagnostics, Sensor Testing, Actuator Testing Technical Depth Depth: Comprehensive: From basic fluid checks to full engine and transmission rebuilds, electrical system diagnostics, and body panel replacement. 📊 Manual Specifications File Format File Type: PDF Print Quality Printability: Printable (single pages or full manual) Binding Type Binding: N/A (Digital Download) Paper Type Paper Quality: N/A (Digital Download) Compatibility Os Compatibility: Windows & macOS Licensing Usage License: Lifetime Use, Multiple Devices ⚙️ Engine Specifications Primary Engine Diesel 2 7 Liter: 5-cylinder Mercedes-Benz...

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Anbieter:

Art.-Nr: 432898

Sammlungen: ALL Ssangyong

Verfügbarkeit: 99999 Auf Lager

Stichworte: 2001 2002 2003 2004 2005 2006 2007 2008 Car Cars Rexton Rexton I Rexton II Ssangyong

Produktvarianten

Beschreibung

🏷️ Basic Information

Identification

Make:

SsangYong

Model:

Rexton I & Rexton II

Years Covered:

2001-2008

Codes

Platform Codes:

Model I (Y200) / Model II (Y250)

👋 Introduction

Market Position

Segment:

Mid-size SUV / Body-on-frame SUV

Competitive Analysis

Key Competitors:

Mitsubishi Pajero Sport, Hyundai Terracan, Kia Sorento (1st Gen), Land Rover Discovery

Key Features

Unique Selling Points:

Body-on-frame construction for durability and off-road capability, often perceived as value-for-money compared to European counterparts.

Manual Purpose

Utility:

Essential for owners and independent workshops to maintain, diagnose, and repair the SsangYong Rexton I and II models accurately and efficiently.

📋 Manual Details

Coverage Areas

Regions Covered:

Global (as per factory documentation)

Page Count

Estimated Page Count:

Manual Type

Type:

Factory Service Repair Workshop Manual

Language

Language:

English (Assumed, based on common industry practice for international markets)

Format

Format:

PDF Digital Download

📖 Manual Coverage

Systems Covered

Powertrain:

Engine (Gasoline & Diesel), Transmission (Automatic & Manual), Drivetrain (4WD Systems), Exhaust

Chassis:

Suspension (Front & Rear), Steering, Brakes (ABS, Hydraulic), Wheels, Tires

Electrical:

Engine Management, Ignition, Lighting, Body Electronics, Climate Control, Audio, Diagnostics (OBD-II)

Body:

Body Structure, Exterior Panels, Interior Trim, Doors, Windows, Seats, HVAC

Procedures Included

Maintenance:

Scheduled Maintenance, Fluid Changes, Filter Replacements, Lubrication

Troubleshooting:

Diagnostic Fault Codes, Symptom-Based Diagnosis, Electrical Circuit Tracing

Repair:

Component Removal & Installation, Overhaul Procedures, Bodywork Repair

Diagnostics:

ECU Diagnostics, Sensor Testing, Actuator Testing

Technical Depth

Depth:

Comprehensive: From basic fluid checks to full engine and transmission rebuilds, electrical system diagnostics, and body panel replacement.

📊 Manual Specifications

File Format

File Type:

Print Quality

Printability:

Printable (single pages or full manual)

Binding Type

Binding:

N/A (Digital Download)

Paper Type

Paper Quality:

N/A (Digital Download)

Compatibility

Os Compatibility:

Windows & macOS

Licensing

Usage License:

Lifetime Use, Multiple Devices

⚙️ Engine Specifications

Primary Engine

Diesel 2 7 Liter:

5-cylinder Mercedes-Benz OM662/OM662LA variant (e.g., 2.7 XDi)

Diesel 3 2 Liter:

5-cylinder Mercedes-Benz OM662/OM662LA variant (e.g., 3.2 XDi)

Gasoline 3 2 Liter:

6-cylinder Mercedes-Benz M162 (e.g., 3.2 V6)

Performance

2 7 Xdi Power:

Approx. 120-165 HP (depending on variant and tuning)

3 2 Xdi Power:

Approx. 170-190 HP

3 2 V6 Power:

Approx. 217 HP

Fuel System

Diesel Injection:

Common Rail Direct Injection (CRDi) for later models

Gasoline Injection:

Electronic Fuel Injection (EFI)

🔧 Transmission

Standard

Manual Transmission:

5-speed manual (available on select diesel variants)

Optional

Automatic Transmission:

5-speed automatic (Mercedes-Benz sourced, e.g., 722.6 family)

Features

Drivetrain Options:

Part-time 4WD (selectable 2WD/4WD High/4WD Low) with electronic or manual transfer case engagement.

📐 Dimensions

Exterior

Wheelbase:

Approx. 2820 mm (282 cm)

Length:

Approx. 4750 mm (475 cm)

Width:

Approx. 1870 mm (187 cm)

Height:

Approx. 1785 mm (178.5 cm)

Weights

Curb Weight:

Approx. 2000-2300 kg (depending on configuration)

Towing Capacity:

Up to 2500 kg (braked trailer, model dependent)

🛡️ Safety Features

Ratings

Crash Safety:

Limited standardized crash test data available for this period, but built on a robust ladder frame chassis.

Active Features

Standard on most models

Traction Control:

Optional/Standard depending on trim and year

Hill Descent Control:

Available on higher trims with 4WD

Passive Features

Airbags:

Front airbags standard, side airbags optional on higher trims.

💡 Technology Features

Infotainment

Audio System:

Factory fitted radio/CD player with standard speaker setup. Higher trims may have premium sound systems.

Driver Assistance

Parking Sensors:

Optional on higher trims

Connectivity

OBD Ii Port:

Standard OBD-II diagnostic port for engine management and fault code reading.

🔧 Maintenance

Service Intervals

Oil Change Diesel:

Every 7,500 - 10,000 miles or 12 months (check manual for specific engine variant)

Oil Change Gasoline:

Every 7,500 - 10,000 miles or 12 months

Timing Belt Diesel:

Not applicable for chain-driven engines (check if fitted with belt on specific early variants)

Timing Belt Gasoline:

Typically 60,000 - 90,000 miles or 5-7 years (check manual for specific engine variant)

Fluid Specifications

Engine Oil Diesel:

API CJ-4 or ACEA E7/E9, SAE 5W-40 or 10W-40 (verify with manual)

Engine Oil Gasoline:

API SN/SM, SAE 5W-40 or 5W-30 (verify with manual)

Transmission Fluid Auto:

MB 236.10 / ATF SP-III compatible (verify with manual)

Transmission Fluid Manual:

GL-4 or GL-5, SAE 75W-90 (verify with manual)

Coolant:

Ethylene Glycol based, OAT (Organic Acid Technology) type, usually blue or green (verify with manual)

Brake Fluid:

DOT 3 or DOT 4 (verify with manual)

Known Issues

Diesel Particulate Filter:

Potential DPF clogging in early diesel models, especially with short-trip driving.

Egr Valve:

EGR valve issues common in diesels due to carbon buildup.

Suspension Components:

Wear in ball joints, control arm bushings, and shock absorbers common on older models with high mileage.

Electrical Connectors:

Corrosion or loose connections in wiring harnesses can lead to intermittent electrical faults.

Glow Plugs:

Glow plug failure can cause hard starting in cold weather for diesel engines.

Transmission Shifts:

Occasional harsh shifting or delayed engagement in automatic transmissions, often related to fluid degradation or valve body issues.

📚 Vehicle History

Brand Heritage

Heritage Context:

SsangYong, a South Korean manufacturer, has a history of producing robust SUVs, often leveraging technology from European partners like Mercedes-Benz.

Model Evolution

Rexton I Era:

Launched in 2001, based on the Mercedes-Benz M-Class (W163) platform and utilizing Mercedes-Benz powertrains, establishing its reputation for robust construction.

Rexton Ii Era:

Facelifted and revised for 2006 onwards (often referred to as Rexton II or Rexton RX), featuring updated styling, engines, and interior refinements.

Production

Manufacturing Location:

South Korea

🏆 Awards & Recognition

Recognitions

Award Status:

No widely publicized specific awards for this model during its production run, but acknowledged for its ruggedness and value proposition in its segment.