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2001 Audi A4 Repair Manual

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Basic Information Identification Make: Audi Model: A4 Year: 2001 Market Segment: Compact Executive Car Codes Chassis Code: B5 (Final Generation) Introduction Market Position Vehicle Class: Compact Executive Sedan/Wagon (Avant) Brand...
Typ: Autos
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Art.-Nr: 145104
Stichworte: A4 Audi
2001 Audi A4 Repair Manual
Basic Information
Identification
Make: Audi
Model: A4
Year: 2001
Market Segment: Compact Executive Car
Codes
Chassis Code: B5 (Final Generation)
Introduction
Market Position
Vehicle Class: Compact Executive Sedan/Wagon (Avant)
Brand Positioning: Audi positioned as a premium German manufacturer offering advanced technology, sophisticated design, and performance, often competing with BMW and Mercedes-Benz.
Competitive Analysis
Direct Competitors: BMW 3 Series (E46), Mercedes-Benz C-Class (W203), Lexus IS (XE10), Volvo S40/V40.
Key Features
Platform: B5 platform, shared with the Volkswagen Passat B5.
Drivetrain Options: Front-wheel drive (FWD) and quattro all-wheel drive (AWD).
Body Styles: Sedan, Avant (Wagon).
Manual Details
Coverage Areas
Manual Type: Repair Service Manual / Workshop Manual
Primary Coverage: 2001 Audi A4
Secondary Coverage Notes: Likely covers minor variations and engine options within the 2001 model year of the B5 generation. May also offer some insight into late 2000 and early 2002 model year commonalities.
Page Count
Page Count: Not specified, but comprehensive coverage implied.
Manual Type
Manual Format: Downloadable PDF
Language: English
Delivery Method: Instant Download
Manual Coverage
Systems Covered
Engine Service: General Information, Engine Removal and Installation, Fuel System, Lubrication and Cooling System, Engine Specifications, Intake & Exhaust
Drivetrain Service: Transmission, Drive Chain & Sprockets (Note: Drive chain/sprockets are less common in A4 of this era; likely refers to drivetrain components like CV joints, driveshafts)
Chassis Suspension Steering: Steering System, Shocks
Electrical Electronics: Electrical System, Advanced Troubleshooting
Body Exterior Interior: Body Work
Procedures Included
Maintenance: Routine Maintenance, Service Intervals (implied)
Repair Diagnostics: Advanced Troubleshooting, Specific Repair Procedures (implied for all covered systems)
Technical Depth
Depth Of Coverage: Comprehensive, covering diagnosis, repair, and routine service. Implies detailed procedures for component removal, installation, adjustment, and specifications.
Manual Specifications
File Format
File Type: PDF
File Structure: Plain PDF, no additional software or ZIP files required.
Print Quality
Printability: Printable pages for workshop use.
Binding Type
Binding Type: N/A (Digital Download)
Paper Type
Paper Type: N/A (Digital Download)
Engine Specifications
Primary Engine
Engine Options 2001: 1.8L Turbocharged Inline-4 (1.8T) and 2.8L naturally aspirated V6 (2.8).
Performance
1.8T Horsepower: 170 hp @ 5900 rpm (AEB/ATW/AWV/APH engine codes)
1.8T Torque: 164 lb-ft @ 1950-4700 rpm (1.8T)
2.8 V6 Horsepower: 190 hp @ 6000 rpm (ACK/AML/AMX/APR/AQD engine codes)
2.8 V6 Torque: 206 lb-ft @ 3200 rpm (2.8 V6)
Fuel System
Fuel Delivery: Multi-point Fuel Injection (MPI).
Fuel Type: Premium Unleaded Gasoline (91 AKI or higher recommended).
Engine Codes Notes
Engine Code Variations: Manual will detail differences and specific maintenance for various engine codes such as AEB, ATW, AWM (1.8T) and ACK, AML, AMX (2.8 V6).
Transmission
Standard
Standard Transmission: 5-speed Manual (often found on 1.8T FWD and quattro models).
Optional
Optional Transmission: 5-speed Automatic Tiptronic (4-speed automatic on earlier B5 models, but 5-speed for 2001).
Features
Quattro AWD System: Torsen center differential in quattro models, providing continuous torque split and excellent traction.
Tiptronic Functionality: Allows manual gear selection via the gear lever or steering wheel buttons (on some trims).
Dimensions
Exterior
Wheelbase: 102.6 inches (2606 mm)
Length: 178.7 inches (4539 mm) - Sedan
Width: 69.4 inches (1763 mm)
Height: 55.4 inches (1407 mm) - Sedan
Weights
Curb Weight: Approx. 3200-3500 lbs (1450-1590 kg) depending on engine and drivetrain.
Wheels Tires
Wheel Bolt Pattern: 5x112mm
Standard Tire Size: 205/55R16 or 215/55R16 depending on trim and engine.
Safety Features
Ratings
NHTSA Front Impact Driver: 4 Stars (for the B5 generation as a whole).
NHTSA Front Impact Passenger: 4 Stars (for the B5 generation as a whole).
Active Features
ABS: Standard Anti-lock Braking System (ABS).
Esc: Electronic Stability Control (ESC) / Program (ESP) often standard or optional.
Passive Features
Airbags: Front dual-stage airbags, front side-impact airbags. Optional rear side airbags on some models.
Seatbelts: Height-adjustable front seatbelts with pretensioners, three-point rear seatbelts.
Technology Features
Infotainment
Audio System: Factory Audi Symphony or Concert audio systems, often with CD player, cassette deck, and optional Bose sound system. Radio/display screen failures are not uncommon.
Navigation: Optional Audi Navigation Plus system, typically with a trunk-mounted CD-ROM navigation unit.
Driver Assistance
Cruise Control: Standard cruise control.
Connectivity
Connectivity Features: Limited by modern standards. Some models may have had an integrated cellular phone option or preparation kit.
Maintenance
Service Intervals
Oil Change Interval: Typically every 7,500 to 10,000 miles (12,000 to 16,000 km) or 12 months, with flexible service intervals indicated by the car's computer (Oil Change Plus, LongLife Service).
Timing Belt Interval: For 2.8 V6 engines, the timing belt is a critical component typically requiring replacement every 75,000-105,000 miles (120,000-170,000 km) or 5 years. The 1.8T uses a timing belt as well.
Fluid Specifications
Engine Oil Spec: VW 502 00 or VW 501 01 compliant synthetic oil. Viscosity typically 0W-40 or 5W-40, though 5W-30 may be specified for certain conditions. Refer to manual for exact spec.
Coolant Spec: G12 (pink) or G12+ antifreeze, mixed 50/50 with distilled water.
Automatic Transmission Fluid: G 052 162 A2 or equivalent ATF fluid (e.g., Pentosin ATF1, Mobil ATF 3309). Specific to the ZF 5HP19 transmission.
Manual Transmission Fluid: GL-4 or GL-5 synthetic gear oil, typically of a 75W-90 viscosity. Specific Audi part number should be consulted.
Brake Fluid Spec: DOT 4 brake fluid.
Known Issues
Common Issues 1.8T: PCV (Positive Crankcase Ventilation) system failures leading to oil leaks and boost issues, ignition coil failures, MAF sensor failures, coolant flange leaks, oil sludge buildup (if maintenance neglected), turbocharger wear.
Common Issues 2.8 V6: Timing belt component wear (tensioners, idlers), coolant leaks from hoses and flanges, oil leaks (valve cover gaskets, oil pan gasket), ignition coil pack issues, camshaft adjuster solenoids (in later V6 variants of this era).
Chassis Suspension Common Issues: Worn control arm bushings and ball joints (often referred to as 'front end clunks'), CV axle boot tears, wheel bearing failures.
Electrical Common Issues: Window regulator failures, HVAC blower motor resistor failure, door lock actuator failures, ABS wheel speed sensor failures.
Vehicle History
Brand Heritage
Audi Legacy: Audi has a long history of engineering innovation, particularly with quattro all-wheel drive and advanced diesel technologies, stemming from its Auto Union heritage.
Model Evolution
A4 Genesis: The A4 replaced the Audi 80/90 in 1994. The B5 generation (1995-2001 in North America) was a significant step forward in design and engineering for Audi, establishing the brand's modern identity.
Production
Production Years B5: 1995-2001 (North America), 1994-2001 (Europe).
Manufacturing Locations: Primary production was in Ingolstadt, Germany, and Brussels, Belgium.
Awards & Recognition
Recognitions
Car And Driver 10Best: The Audi A4 (B5) was a frequent recipient of Car and Driver's 10Best lists in the mid-to-late 1990s, highlighting its sharp handling and refined powertrain for its class.
Safety Awards: While specific 2001 awards may vary, the B5 platform was generally well-regarded for its safety structure, contributing to its positive NHTSA ratings.
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