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Chrysler Dodge Neon 2001 Workshop Service Repair Manual

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The Neon, a compact car produced from 2000 to 2005, is recognized for its affordable pricing, fuel efficiency, and engaging driving experience, often lauded for agile handling and spirited performance within its segment. This second-generation model, built on the PL platform, featured more aerodynamic styling, an improved interior, and updated powertrains compared to its predecessors. Available with either a 2.0L SOHC or a higher-output 2.0L DOHC engine, and paired with a 5-speed manual or a 4-speed automatic transmission, the Neon offered a sporty driving feel that appealed to a wide range of consumers. Its design and engineering aimed to provide a competitive option against rivals like the Honda Civic and Toyota Corolla. This comprehensive Workshop Service Repair Manual for the 2001 Neon provides detailed guidance for service, repair, maintenance, and troubleshooting. Spanning over 1500 pages, it covers all essential systems, including the 2.0L SOHC and DOHC engines, manual and automatic transmissions, brakes, suspension, steering, electrical systems, HVAC, fuel, cooling, exhaust, drivetrain, and safety systems. The manual includes specific procedures for routine maintenance, component repairs, advanced diagnostics, and troubleshooting, along with wiring diagrams and technical specifications. This resource is invaluable for DIY enthusiasts, independent repair shops, and professional technicians seeking to maintain and repair the vehicle accurately and efficiently. 🏷️ Basic Information Identification Make: Chrysler/Dodge Model: Neon Year: 2001 👋 Introduction Market Position Segment: Compact Car Target Audience: DIY enthusiasts, Independent Repair Shops, Technicians Competitive Analysis Competitors: Honda Civic, Toyota Corolla, Ford Focus, Chevrolet Cavalier Key Features Vehicle Focus: Affordable, fuel-efficient compact with a sporty driving experience Manual Advantage: Authoritative resource for accurate repair and maintenance procedures, saving time and money on vehicle upkeep. 📋 Manual Details Coverage Areas Primary Coverage: Service, Repair, Maintenance, Troubleshooting, Diagnostics Secondary Coverage: Wiring Diagrams, Specifications, Technical Data Page Count Estimated Pages: 1500+ Manual Type Type: Workshop Service Repair Manual Language Language: English Format Format: PDF Download 📖 Manual Coverage Systems Covered Engine: 2.0L SOHC and DOHC (420A, AGZ, ACH engines) Transmission: Manual (NVT150, T850) and Automatic (A570, A604) Transmissions Brakes: Front Disc, Rear Drum/Disc (ABS) Suspension: Front MacPherson Strut, Rear Torsion Beam/Independent Steering: Power Rack and Pinion Electrical: Full Electrical Schematics, Lighting, Ignition, Starting, Charging, Accessories Body: Body Panels, Doors, Glass, Interior Trim, Exterior Trim HVAC: Heating, Ventilation, Air Conditioning System Fuel System: Fuel Tank, Pump, Injectors, Lines Cooling System: Radiator, Water Pump, Thermostat, Hoses Exhaust System: Exhaust Manifold, Catalytic Converter, Muffler, Pipes Drivetrain: Axles, CV Joints, Driveshafts Safety Systems: Airbag System, Seat Belts Procedures Included Maintenance: Oil Changes, Filter Replacements, Spark Plugs, Belts, Fluids Repair: Engine Overhaul, Transmission Rebuild, Brake Caliper Replacement, Suspension Component Replacement Diagnostics: Troubleshooting Guides, Fault Code Interpretation, Symptom-Based Diagnostics Troubleshooting: Specific Component Diagnosis and Repair Steps Installation: Component Installation and Removal Procedures Alignment: Wheel Alignment Specifications and Procedures Technical Depth Depth: Comprehensive (from basic maintenance to full engine/transmission rebuilds) Diagnostics Level: Advanced diagnostics including sensor testing and ECU troubleshooting Wiring Diagrams Detail: Detailed, color-coded wiring schematics for all systems 📊 Manual Specifications File Format File Type: PDF Searchability: Searchable text content Print Quality Printability: Printable pages Binding Type Binding: N/A (Digital Download) Paper Type Paper: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine Engine Code 1: 420A Engine Type 1: 2.0L (1996cc) SOHC I4 Bore X Stroke 1: 87.0 mm x 83.0 mm Compression Ratio 1: 9.3:1 Horsepower 1: 116 hp @ 5400 rpm Torque 1: 124 lb-ft @ 3200 rpm Engine Code 2: AGZ / ACH (Optional) Engine Type 2: 2.0L (1996cc) DOHC I4 (High Output) Horsepower 2: 132 hp @ 5600 rpm Torque 2: 131 lb-ft @ 4800 rpm Performance Fuel Type: Unleaded Regular Gasoline Fuel System Fuel Delivery: Multi-port Fuel Injection (MPI) Ignition System: Distributorless Ignition System (DIS) Emission Controls: California/Federal Emissions Compliant (Catalytic Converter, EGR) 🔧 Transmission Standard Type 1: 5-Speed Manual (NVT150) Optional Type 2: 4-Speed Automatic (A570) Features Automatic Features: Electronic Control, Lock-up Torque Converter Fluid Type Manual Fluid: API GL-4 SAE 75W-90 Synthetic Gear Oil Automatic Fluid: ATF+4 (Mopar) 📐 Dimensions Exterior Length: 161.6 in (4105 mm) Width: 66.9 in (1700 mm) Height: 54.1 in (1375 mm) Wheelbase: 98.0 in (2489 mm) Front Track: 57.5 in (1460 mm) Rear Track: 57.5 in (1460 mm) Weights Curb Weight Min: 2680 lbs (1216 kg) Curb Weight Max: 2840 lbs (1288 kg) Gross Vehicle Weight Rating: 3650 lbs (1656 kg) Cargo Trunk Volume: 13.1 cu ft (371 L) 🛡️ Safety Features Ratings NHTSA Driver Front Impact: Not rated (or specific rating available in manual) NHTSA Passenger Front Impact: Not rated (or specific rating available in manual) Active Features ABS: Optional Anti-lock Braking System (ABS) Passive Features Airbags: Driver and Passenger Frontal Airbags Seatbelts: Three-point front seatbelts with pretensioners, Three-point rear seatbelts 💡 Technology Features Infotainment Audio System: AM/FM Stereo with CD Player or Cassette Player (Optional) Speakers: 4 or 6 Speaker configurations Driver Assistance Cruise Control:...
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Chrysler Dodge Neon 2001 Workshop Service Repair ManualChrysler Dodge Neon 2001 Workshop Service Repair ManualChrysler Dodge Neon 2001 Workshop Service Repair Manual
The Neon, a compact car produced from 2000 to 2005, is recognized for its affordable pricing, fuel efficiency, and engaging driving experience, often lauded for agile handling and spirited performance within its segment. This second-generation model, built on the PL platform, featured more aerodynamic styling, an improved interior, and updated powertrains compared to its predecessors. Available with either a 2.0L SOHC or a higher-output 2.0L DOHC engine, and paired with a 5-speed manual or a 4-speed automatic transmission, the Neon offered a sporty driving feel that appealed to a wide range of consumers. Its design and engineering aimed to provide a competitive option against rivals like the Honda Civic and Toyota Corolla. This comprehensive Workshop Service Repair Manual for the 2001 Neon provides detailed guidance for service, repair, maintenance, and troubleshooting. Spanning over 1500 pages, it covers all essential systems, including the 2.0L SOHC and DOHC engines, manual and automatic transmissions, brakes, suspension, steering, electrical systems, HVAC, fuel, cooling, exhaust, drivetrain, and safety systems. The manual includes specific procedures for routine maintenance, component repairs, advanced diagnostics, and troubleshooting, along with wiring diagrams and technical specifications. This resource is invaluable for DIY enthusiasts, independent repair shops, and professional technicians seeking to maintain and repair the vehicle accurately and efficiently.
🏷️ Basic Information
Identification
Make:
Chrysler/Dodge
Model:
Neon
Year:
2001
👋 Introduction
Market Position
Segment:
Compact Car
Target Audience:
DIY enthusiasts, Independent Repair Shops, Technicians
Competitive Analysis
Competitors:
Honda Civic, Toyota Corolla, Ford Focus, Chevrolet Cavalier
Key Features
Vehicle Focus:
Affordable, fuel-efficient compact with a sporty driving experience
Manual Advantage:
Authoritative resource for accurate repair and maintenance procedures, saving time and money on vehicle upkeep.
📋 Manual Details
Coverage Areas
Primary Coverage:
Service, Repair, Maintenance, Troubleshooting, Diagnostics
Secondary Coverage:
Wiring Diagrams, Specifications, Technical Data
Page Count
Estimated Pages:
1500+
Manual Type
Type:
Workshop Service Repair Manual
Language
Language:
English
Format
Format:
PDF Download
📖 Manual Coverage
Systems Covered
Engine:
2.0L SOHC and DOHC (420A, AGZ, ACH engines)
Transmission:
Manual (NVT150, T850) and Automatic (A570, A604) Transmissions
Brakes:
Front Disc, Rear Drum/Disc (ABS)
Suspension:
Front MacPherson Strut, Rear Torsion Beam/Independent
Steering:
Power Rack and Pinion
Electrical:
Full Electrical Schematics, Lighting, Ignition, Starting, Charging, Accessories
Body:
Body Panels, Doors, Glass, Interior Trim, Exterior Trim
HVAC:
Heating, Ventilation, Air Conditioning System
Fuel System:
Fuel Tank, Pump, Injectors, Lines
Cooling System:
Radiator, Water Pump, Thermostat, Hoses
Exhaust System:
Exhaust Manifold, Catalytic Converter, Muffler, Pipes
Drivetrain:
Axles, CV Joints, Driveshafts
Safety Systems:
Airbag System, Seat Belts
Procedures Included
Maintenance:
Oil Changes, Filter Replacements, Spark Plugs, Belts, Fluids
Repair:
Engine Overhaul, Transmission Rebuild, Brake Caliper Replacement, Suspension Component Replacement
Diagnostics:
Troubleshooting Guides, Fault Code Interpretation, Symptom-Based Diagnostics
Troubleshooting:
Specific Component Diagnosis and Repair Steps
Installation:
Component Installation and Removal Procedures
Alignment:
Wheel Alignment Specifications and Procedures
Technical Depth
Depth:
Comprehensive (from basic maintenance to full engine/transmission rebuilds)
Diagnostics Level:
Advanced diagnostics including sensor testing and ECU troubleshooting
Wiring Diagrams Detail:
Detailed, color-coded wiring schematics for all systems
📊 Manual Specifications
File Format
File Type:
PDF
Searchability:
Searchable text content
Print Quality
Printability:
Printable pages
Binding Type
Binding:
N/A (Digital Download)
Paper Type
Paper:
N/A (Digital Download)
⚙️ Engine Specifications
Primary Engine
Engine Code 1:
420A
Engine Type 1:
2.0L (1996cc) SOHC I4
Bore X Stroke 1:
87.0 mm x 83.0 mm
Compression Ratio 1:
9.3:1
Horsepower 1:
116 hp @ 5400 rpm
Torque 1:
124 lb-ft @ 3200 rpm
Engine Code 2:
AGZ / ACH (Optional)
Engine Type 2:
2.0L (1996cc) DOHC I4 (High Output)
Horsepower 2:
132 hp @ 5600 rpm
Torque 2:
131 lb-ft @ 4800 rpm
Performance
Fuel Type:
Unleaded Regular Gasoline
Fuel System
Fuel Delivery:
Multi-port Fuel Injection (MPI)
Ignition System:
Distributorless Ignition System (DIS)
Emission Controls:
California/Federal Emissions Compliant (Catalytic Converter, EGR)
🔧 Transmission
Standard
Type 1:
5-Speed Manual (NVT150)
Optional
Type 2:
4-Speed Automatic (A570)
Features
Automatic Features:
Electronic Control, Lock-up Torque Converter
Fluid Type
Manual Fluid:
API GL-4 SAE 75W-90 Synthetic Gear Oil
Automatic Fluid:
ATF+4 (Mopar)
📐 Dimensions
Exterior
Length:
161.6 in (4105 mm)
Width:
66.9 in (1700 mm)
Height:
54.1 in (1375 mm)
Wheelbase:
98.0 in (2489 mm)
Front Track:
57.5 in (1460 mm)
Rear Track:
57.5 in (1460 mm)
Weights
Curb Weight Min:
2680 lbs (1216 kg)
Curb Weight Max:
2840 lbs (1288 kg)
Gross Vehicle Weight Rating:
3650 lbs (1656 kg)
Cargo
Trunk Volume:
13.1 cu ft (371 L)
🛡️ Safety Features
Ratings
NHTSA Driver Front Impact:
Not rated (or specific rating available in manual)
NHTSA Passenger Front Impact:
Not rated (or specific rating available in manual)
Active Features
ABS:
Optional Anti-lock Braking System (ABS)
Passive Features
Airbags:
Driver and Passenger Frontal Airbags
Seatbelts:
Three-point front seatbelts with pretensioners, Three-point rear seatbelts
💡 Technology Features
Infotainment
Audio System:
AM/FM Stereo with CD Player or Cassette Player (Optional)
Speakers:
4 or 6 Speaker configurations
Driver Assistance
Cruise Control:
Standard on most trims
Connectivity
Power Windows:
Optional
Power Locks:
Optional
Remote Keyless Entry:
Optional
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 5,000 miles or 6 months (whichever comes first)
Air Filter Replacement:
Every 15,000 miles or 12 months
Spark Plug Replacement Sohc:
Every 100,000 miles (Platinum tipped)
Spark Plug Replacement DOHc:
Every 30,000 miles (Iridium tipped)
Timing Belt Replacement:
Every 70,000 - 90,000 miles (SOHC)
Coolant Flush:
Every 30,000 miles or 24 months
Fluid Specifications
Engine Oil Capacity:
4.5 US quarts (4.3 L) with filter (2.0L SOHC/DOHC)
Engine Oil Viscosity:
5W-30 or 5W-20 (refer to owner's manual for temperature ranges)
Coolant Type:
Mopar Antifreeze/Coolant (HOAT) - Pink or equivalent
Brake Fluid Type:
DOT 3
Known Issues
Common Issue 1:
Oil leaks from valve cover gasket and front crank seal
Common Issue 2:
Excessive oil consumption, particularly with the DOHC engine
Common Issue 3:
Cracked exhaust manifolds (especially on earlier models)
Common Issue 4:
Transmission issues, including hard shifting or failure in automatic transmissions
Common Issue 5:
Front suspension wear (ball joints, control arm bushings)
📚 Vehicle History
Brand Heritage
Parent Company:
Chrysler Corporation (later DaimlerChrysler)
Model Evolution
Generation:
Second Generation Neon (PL platform)
Design Changes From Previous:
More aerodynamic styling, improved interior, updated powertrains, chassis refinements.
Production
Production Years For Generation:
2000-2005
Manufacturing Locations:
Belvidere, Illinois, USA
🏆 Awards & Recognition
Recognitions
Initial Reception:
Praised for agile handling and spirited performance relative to its price class, though criticized for interior quality and engine refinement by some.
Track Awards:
Often cited in "best value" or "most fun to drive" lists for its segment during its production run.
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