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Mitsubishi Lancer Evolution 6 2001 Factory Service Repair Manual

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🏷️ Basic Information Identification Make: Mitsubishi Model: Lancer Evolution VI (Evo 6) Model Variant: GSR, RS Year: 2001 Codes Chassis Code: CP9A Engine Code: 4G63 (DOHC, Turbocharged) 👋 Introduction Market Position Positioning: The Mitsubishi Lancer Evolution VI represents a pinnacle of rally-bred performance for its era, known for its aggressive styling, advanced four-wheel-drive system, and potent turbocharged engine. Competitive Analysis Competitors: Subaru Impreza WRX STI, Ford Focus RS Mk1, Peugeot 206 WRC (in spirit and driver experience) Key Features Performance Focus: Tuned for high-performance driving, rally heritage, advanced Active Yaw Control (AYC) system. Diy Value: Essential resource for owners seeking to maintain or repair their high-performance vehicle, saving on dealership costs. 📋 Manual Details Coverage Areas Coverage Scope: Complete service and repair for all major vehicle systems Page Count Estimated Page Count: 1000+ Manual Type Type: Factory Service Manual / Workshop Manual Language Language: English Format Format: Digital (PDF) 📖 Manual Coverage Systems Covered Powertrain: Engine (4G63), Fuel System, Cooling System, Exhaust System, Turbocharger System, Clutch, Transmission (5-speed Manual & optional 5-speed Automtic), Drivetrain (All-Wheel Drive System, AYC) Chassis: Suspension (Front & Rear), Steering System, Braking System (ABS), Wheels and Tires Electrical: Engine Control Module (ECM), Ignition System, Lighting System, Instrumentation, Audio System, Power Accessories, Airbag System, Antitheft System Body: Body Panel Removal/Installation, Doors, Windows, Locks, Interior Trim, HVAC System, Exterior Trim Procedures Included Maintenance: Scheduled maintenance, fluid changes, filter replacements, inspections Repair: Engine rebuild, transmission overhaul, suspension component replacement, brake system repair, electrical diagnostics and repair Diagnostics: Troubleshooting charts, diagnostic trouble codes (DTCs), symptom-based diagnostics Disassembly Assembly: Detailed step-by-step instructions for component removal and installation Technical Depth Depth: Comprehensive: from basic maintenance to full engine and drivetrain rebuilds, including detailed wiring diagrams and component specifications 📊 Manual Specifications File Format PDF Quality: High-resolution, searchable text, easily printable Print Quality Print Recommendation: Designed for digital access; high-quality printing recommended for workshop use Binding Type Binding: Not Applicable (Digital Format) Paper Type Paper Type: Not Applicable (Digital Format) ⚙️ Engine Specifications Primary Engine Engine Type: 4G63T (Inline 4-cylinder, DOHC, 16-valve) Displacement: 1997 cc (2.0 Liters) Bore X Stroke: 85.0 mm x 88.0 mm Performance Horsepower Ps: 280 PS (approx. 276 hp) at 6500 rpm (official JDM rating, often higher in reality) Torque Nm: 350 Nm (approx. 258 lb-ft) at 3000 rpm (official JDM rating) Compression Ratio: 8.8:1 Turbocharger: Mitsubishi TD05H-16G (later models may have slightly different variants like TD05HR-16G7) Fuel System Fuel Delivery: Electronic Fuel Injection (EFI) with high-flow injectors Fuel Type: Unleaded Premium (Octane rating 95 RON or higher recommended) Engine Management ECU: Engine Control Module (ECM) with support for diagnostic scanning 🔧 Transmission Standard Type: 5-speed Manual Transmission Optional Type: Optional 5-speed Automatic Transmission (less common in performance variants) Features AWD System: Full-time All-Wheel Drive with Active Yaw Control (AYC) for enhanced cornering stability and torque vectoring Ayc Modes: Driver-selectable modes (e.g., Tarmac, Gravel, Snow) affecting AYC and center differential behavior (on RS models) Fluid Specs Manual Transmission Fluid: GL-4 Gear Oil, SAE 75W-90 (refer to manual for specific Mitsubishi part numbers) Transfer Case Fluid: GL-4 Gear Oil, SAE 75W-90 Rear Differential Fluid: GL-5 Gear Oil, SAE 80W-90 (LSD specification) 📐 Dimensions Exterior Length Mm: 4350 mm Width Mm: 1770 mm Height Mm: 1415 mm Wheelbase Mm: 2600 mm Weights Curb Weight Kg: 1400 - 1460 kg (depending on trim) Gross Vehicle Weight Kg: 1700 kg (approx) Wheels Tires Standard Tire Size: 225/45R17 Wheel Bolt Pattern: 5x114.3 Wheel Offset: +38 to +45 (typical) 🛡️ Safety Features Ratings Crash Test Data: No specific JNCAP or NHTSA ratings widely published for this generation; designed with rally homologation standards in mind. Active Features Active Yaw Control: AYC system actively manages torque distribution to rear wheels for enhanced stability. ABS: Anti-lock Braking System (ABS) standard on GSR, optional on RS. Limited Slip Differential: Front: Helical LSD, Rear: Mechanical LSD (RS) or electronically controlled AYC (GSR) Passive Features Airbags: Driver and Front Passenger Airbags Seatbelts: 3-point ELR seatbelts with pre-tensioners Body Construction: Reinforced chassis and safety cell, designed for rally homologation. 💡 Technology Features Infotainment Audio System: Factory AM/FM/CD player with standard speaker setup. Aftermarket upgrades are common. Driver Assistance Traction Control: While AYC manages stability, a dedicated traction control system (TCS) was not as prevalent as on modern vehicles; AYC serves a similar role in managing grip. Connectivity Connectivity Features: Basic; primarily focused on vehicle performance and driver engagement. No Bluetooth or advanced connectivity as standard. 🔧 Maintenance Service Intervals Oil Change Interval: Every 5,000 - 7,500 km (3,000 - 4,500 miles) or 6 months, whichever comes first, especially under spirited driving conditions. Spark Plug Replacement: Refer to manual, typically around 60,000 km (37,500 miles) for platinum/iridium plugs. Timing Belt Replacement: Crucial; typically 80,000 - 100,000 km (50,000 - 60,000 miles) or 5-7 years. Failure leads to catastrophic engine damage. Coolant Flush: Every...
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Mitsubishi Lancer Evolution 6 2001 Factory Service Repair Manual
🏷️ Basic Information
Identification
Make:
Mitsubishi
Model:
Lancer Evolution VI (Evo 6)
Model Variant:
GSR, RS
Year:
2001
Codes
Chassis Code:
CP9A
Engine Code:
4G63 (DOHC, Turbocharged)
👋 Introduction
Market Position
Positioning:
The Mitsubishi Lancer Evolution VI represents a pinnacle of rally-bred performance for its era, known for its aggressive styling, advanced four-wheel-drive system, and potent turbocharged engine.
Competitive Analysis
Competitors:
Subaru Impreza WRX STI, Ford Focus RS Mk1, Peugeot 206 WRC (in spirit and driver experience)
Key Features
Performance Focus:
Tuned for high-performance driving, rally heritage, advanced Active Yaw Control (AYC) system.
Diy Value:
Essential resource for owners seeking to maintain or repair their high-performance vehicle, saving on dealership costs.
📋 Manual Details
Coverage Areas
Coverage Scope:
Complete service and repair for all major vehicle systems
Page Count
Estimated Page Count:
1000+
Manual Type
Type:
Factory Service Manual / Workshop Manual
Language
Language:
English
Format
Format:
Digital (PDF)
📖 Manual Coverage
Systems Covered
Powertrain:
Engine (4G63), Fuel System, Cooling System, Exhaust System, Turbocharger System, Clutch, Transmission (5-speed Manual & optional 5-speed Automtic), Drivetrain (All-Wheel Drive System, AYC)
Chassis:
Suspension (Front & Rear), Steering System, Braking System (ABS), Wheels and Tires
Electrical:
Engine Control Module (ECM), Ignition System, Lighting System, Instrumentation, Audio System, Power Accessories, Airbag System, Antitheft System
Body:
Body Panel Removal/Installation, Doors, Windows, Locks, Interior Trim, HVAC System, Exterior Trim
Procedures Included
Maintenance:
Scheduled maintenance, fluid changes, filter replacements, inspections
Repair:
Engine rebuild, transmission overhaul, suspension component replacement, brake system repair, electrical diagnostics and repair
Diagnostics:
Troubleshooting charts, diagnostic trouble codes (DTCs), symptom-based diagnostics
Disassembly Assembly:
Detailed step-by-step instructions for component removal and installation
Technical Depth
Depth:
Comprehensive: from basic maintenance to full engine and drivetrain rebuilds, including detailed wiring diagrams and component specifications
📊 Manual Specifications
File Format
PDF Quality:
High-resolution, searchable text, easily printable
Print Quality
Print Recommendation:
Designed for digital access; high-quality printing recommended for workshop use
Binding Type
Binding:
Not Applicable (Digital Format)
Paper Type
Paper Type:
Not Applicable (Digital Format)
⚙️ Engine Specifications
Primary Engine
Engine Type:
4G63T (Inline 4-cylinder, DOHC, 16-valve)
Displacement:
1997 cc (2.0 Liters)
Bore X Stroke:
85.0 mm x 88.0 mm
Performance
Horsepower Ps:
280 PS (approx. 276 hp) at 6500 rpm (official JDM rating, often higher in reality)
Torque Nm:
350 Nm (approx. 258 lb-ft) at 3000 rpm (official JDM rating)
Compression Ratio:
8.8:1
Turbocharger:
Mitsubishi TD05H-16G (later models may have slightly different variants like TD05HR-16G7)
Fuel System
Fuel Delivery:
Electronic Fuel Injection (EFI) with high-flow injectors
Fuel Type:
Unleaded Premium (Octane rating 95 RON or higher recommended)
Engine Management
ECU:
Engine Control Module (ECM) with support for diagnostic scanning
🔧 Transmission
Standard
Type:
5-speed Manual Transmission
Optional
Type:
Optional 5-speed Automatic Transmission (less common in performance variants)
Features
AWD System:
Full-time All-Wheel Drive with Active Yaw Control (AYC) for enhanced cornering stability and torque vectoring
Ayc Modes:
Driver-selectable modes (e.g., Tarmac, Gravel, Snow) affecting AYC and center differential behavior (on RS models)
Fluid Specs
Manual Transmission Fluid:
GL-4 Gear Oil, SAE 75W-90 (refer to manual for specific Mitsubishi part numbers)
Transfer Case Fluid:
GL-4 Gear Oil, SAE 75W-90
Rear Differential Fluid:
GL-5 Gear Oil, SAE 80W-90 (LSD specification)
📐 Dimensions
Exterior
Length Mm:
4350 mm
Width Mm:
1770 mm
Height Mm:
1415 mm
Wheelbase Mm:
2600 mm
Weights
Curb Weight Kg:
1400 - 1460 kg (depending on trim)
Gross Vehicle Weight Kg:
1700 kg (approx)
Wheels Tires
Standard Tire Size:
225/45R17
Wheel Bolt Pattern:
5x114.3
Wheel Offset:
+38 to +45 (typical)
🛡️ Safety Features
Ratings
Crash Test Data:
No specific JNCAP or NHTSA ratings widely published for this generation; designed with rally homologation standards in mind.
Active Features
Active Yaw Control:
AYC system actively manages torque distribution to rear wheels for enhanced stability.
ABS:
Anti-lock Braking System (ABS) standard on GSR, optional on RS.
Limited Slip Differential:
Front: Helical LSD, Rear: Mechanical LSD (RS) or electronically controlled AYC (GSR)
Passive Features
Airbags:
Driver and Front Passenger Airbags
Seatbelts:
3-point ELR seatbelts with pre-tensioners
Body Construction:
Reinforced chassis and safety cell, designed for rally homologation.
💡 Technology Features
Infotainment
Audio System:
Factory AM/FM/CD player with standard speaker setup. Aftermarket upgrades are common.
Driver Assistance
Traction Control:
While AYC manages stability, a dedicated traction control system (TCS) was not as prevalent as on modern vehicles; AYC serves a similar role in managing grip.
Connectivity
Connectivity Features:
Basic; primarily focused on vehicle performance and driver engagement. No Bluetooth or advanced connectivity as standard.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 5,000 - 7,500 km (3,000 - 4,500 miles) or 6 months, whichever comes first, especially under spirited driving conditions.
Spark Plug Replacement:
Refer to manual, typically around 60,000 km (37,500 miles) for platinum/iridium plugs.
Timing Belt Replacement:
Crucial; typically 80,000 - 100,000 km (50,000 - 60,000 miles) or 5-7 years. Failure leads to catastrophic engine damage.
Coolant Flush:
Every 2-3 years or 40,000-60,000 km
Fluid Specifications
Engine Oil:
API SG or higher, ACEA A3/B4, SAE 10W-40 or 10W-50 recommended for performance driving. Synthetic oil strongly advised.
Coolant:
Mitsubishi DiaQueen Super Long Life Coolant (SLLC) or equivalent ethylene glycol-based coolant with rust inhibitors. 50/50 mix with distilled water.
Brake Fluid:
DOT 4 (or DOT 3) brake fluid.
Known Issues
Engine Wear:
Piston ring land failure (common on heavily modified or poorly maintained engines), connecting rod bearing wear, turbocharger seal failure.
Ayc Failures:
AYC pump failure, sensor issues, or fluid leaks can render the system inoperative.
Clutch Wear:
High-performance nature leads to faster clutch wear, especially with aggressive driving.
Rust:
Common in older performance cars, particularly around wheel arches, sills, and rear quarter panels.
📚 Vehicle History
Brand Heritage
Rally Legacy:
Mitsubishi has a storied history in the World Rally Championship (WRC), with the Lancer Evolution series being its iconic rally homologation special.
Model Evolution
Evolution Series:
The Evo VI, launched in 1999, was an evolution of the Evo V, featuring updated styling, improved aerodynamics, and further refinements to the powertrain and AYC system. It was notably driven by Tommi Mäkinen to multiple WRC titles.
Evo Vi Tme:
Special 'Tommi Mäkinen Edition' (TME) was released in 2000, featuring unique styling cues, a different turbocharger (TD05HR-16G7), and suspension tweaks.
Production
Production Period:
1999-2001
Manufacturing Location:
Japan
🏆 Awards & Recognition
Recognitions
Rally Titles:
The Evo VI platform was instrumental in Tommi Mäkinen's consecutive WRC drivers' championships (1996-1999), with the Evo VI specifically contributing to his 1999 title.
Ratings
Performance Reviews:
Consistently praised by automotive journalists for its handling, acceleration, and advanced all-wheel-drive technology.
Certifications
Homologation Standards:
Built to meet FIA Group A and Group N homologation requirements for rally competition.
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