🏷️ Basic Information Identification Make: Aprilia Model: RSV Mille Model Generation: SL1000 Applicable Years: 2002, 2003, 2004, 2005 Codes Chassis Code Family: APRC 👋 Introduction Market Position Segment: High-performance Sportbike Target Audience: Enthusiast owners, independent workshops, service technicians Competitive Analysis Competitors 2002 2005: Ducati 996/998, Yamaha YZF-R1, Suzuki GSX-R1000, Honda CBR954RR/1000RR Key Features Vehicle Highlights: Powerful V-Twin engine, advanced chassis, aggressive styling, premium suspension components. Manual Value Proposition: Empowers owners and technicians with the knowledge to maintain and repair the RSV Mille effectively, reducing reliance on expensive dealerships. 📋 Manual Details Coverage Areas Areas Covered: Complete Service and Repair Procedures Page Count Estimated Page Count: 500+ Manual Type Type: Workshop Service Repair Manual Language Language: English Format Format: Downloadable PDF 📖 Manual Coverage Systems Covered Engine: V-Twin, 998cc, Rotary Valve, Fuel Injection, Cooling System, Ignition System, Exhaust System, Engine Rebuild Transmission: 6-Speed Sequential, Clutch System, Gearbox Overhaul, Lubrication Chassis And Suspension: Frame, Front Forks (Öhlins/Sachs), Rear Shock Absorber, Swingarm, Bearings, Suspension Adjustments Brakes: Front Brembo Gold Series Calipers, Rear Nissin Caliper, Brake Lines, Master Cylinders, Bleeding Procedures, Pad Replacement Electrical System: Wiring Diagrams, Battery, Charging System, Lighting, Ignition Switch, ECU, Sensors, Fuel Pump, Starter Motor Fuel System: Fuel Tank, Fuel Pump, Fuel Injectors, Fuel Pressure Regulator, Fuel Filter Replacement Cooling System: Radiator, Coolant Hoses, Water Pump, Thermostat, Coolant Flush and Refill Bodywork And Trim: Fairings, Seat, Fuel Tank Cover, Headlight, Taillight, Panel Removal and Installation Procedures Included Maintenance: Oil Changes, Filter Replacements, Chain Adjustment, Spark Plug Replacement, Air Filter Service Troubleshooting: Diagnostic Charts, Symptom-Based Fault Finding, Common Issues Resolution Repair: Engine Overhauls, Transmission Rebuilds, Suspension Component Replacement, Electrical Component Repair Specifications: Torque Values, Clearances, Fluid Capacities, Electrical Resistance Technical Depth Depth: Comprehensive from basic maintenance to full engine and transmission rebuilds, including advanced diagnostics. 📊 Manual Specifications File Format File Type: PDF Searchability: Searchable Text Print Quality Printability: Printable Pages Binding Type Binding Type: N/A (Downloadable) Paper Type Paper Type: N/A (Downloadable) ⚙️ Engine Specifications Primary Engine Engine Type: 998cc V-Twin, 4-stroke, Liquid-cooled, DOHC, 4 valves per cylinder Bore X Stroke: 97.0 mm x 67.5 mm Compression Ratio: 10.8:1 Valve Actuation: Double Overhead Camshafts (DOHC), Chain Driven Fuel Delivery: Electronic Fuel Injection (EFI) with Rotary Valve Induction System Ignition System: Digital Electronic Ignition Performance Horsepower Claimed: 130-135 hp @ 9,700 rpm (depending on market/variant) Torque Claimed: 100-105 Nm @ 7,700 rpm (depending on market/variant) Fuel System Fuel Type: Unleaded gasoline, minimum 95 RON Fuel Tank Capacity: 21 Liters (approx. 5.5 US gallons) Fuel Pump Type: Electric, in-tank 🔧 Transmission Standard Transmission Type: 6-Speed Constant Mesh Sequential Gearbox Clutch Type: Hydraulically Operated, Wet Multi-plate Features Gear Ratios: Refer to manual for specific ratios (varies slightly by year/model variant) Final Drive: O-ring sealed chain, 525 pitch 📐 Dimensions Exterior Length: Approx. 2050 mm (80.7 in) Width: Approx. 720 mm (28.3 in) Height: Approx. 1140 mm (44.9 in) Wheelbase: Approx. 1415 mm (55.7 in) Weights Dry Weight Claimed: Approx. 195 kg (430 lbs) Wet Weight Estimated: Approx. 215 kg (474 lbs) with fluids 🛡️ Safety Features Ratings Safety Standards: N/A (Motorcycle specific safety considerations apply) Active Features Braking System: Dual 320mm front discs with radial-mount Brembo calipers, 220mm rear disc with Nissin caliper. Suspension Adjustability: Adjustable front forks (preload, compression, rebound), adjustable rear shock absorber (preload, rebound). 💡 Technology Features Infotainment Instrumentation: Analog tachometer, digital speedometer, LCD display for fuel level, trip meters, clock, etc. Driver Assistance Traction Control: Not typically fitted on these models, advanced rider aids were less common. Connectivity Diagnostics Port: OBD-II or manufacturer-specific diagnostic connector, detailed in manual. 🔧 Maintenance Service Intervals Oil Change Interval: Every 6,000 km or 12 months (refer to manual for exact specification). Chain Lubrication: Every 1,000 km and after washing or riding in rain. Spark Plug Replacement: Refer to manual, typically around 12,000-16,000 km. Valve Clearance Check: Refer to manual, typically around 12,000-24,000 km. Fluid Specifications Engine Oil: Synthetic 10W-40 or 15W-50 (API SG or higher, JASO MA). Specific Aprilia recommendations in manual. Coolant: Ethylene glycol-based antifreeze with corrosion inhibitors, mixed 50/50 with distilled water. Brake Fluid: DOT 4 Clutch Fluid: DOT 4 (if hydraulic) Known Issues Common Wear Items: Clutch plates, fork seals, wheel bearings, chain and sprockets. Electrical Gremlins: Wiring harness issues, faulty regulators/stators can be reported, detailed in the manual. Fuel Injection Tuning: Requires careful adjustment and understanding of the rotary valve system, covered extensively. 📚 Vehicle History Brand Heritage Manufacturer: Aprilia is an Italian motorcycle manufacturer known for its racing pedigree and innovative designs in sportbike and off-road segments. Model Evolution Rsv Mille Introduction: The RSV Mille was first introduced in 1997 as Aprilia's flagship sportbike, challenging established European and Japanese rivals with its potent V-Twin engine and advanced chassis. Updates 2002 2005: The 2002 model saw significant updates including improved fuel injection, chassis revisions, and suspension upgrades, with further...