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Chrysler 300M Concorde Intrepid 2002 2003 Service MAnual

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Basic Information Identification Make: Chrysler Model: 300M, Concorde, Intrepid Year: 2002, 2003 Generation Chassis Platform: Chrysler LH platform Codes Platform Code: LH Introduction Market Position Positioning: Provides factory-level repair and maintenance information for Chrysler's premium sedan offerings of the era. Competitive Analysis Value Proposition: Offers significant cost savings on repairs and maintenance compared to dealership labor rates, empowering owners and independent shops. Key Features Content Focus: Vehicle-specific instructions, diagrams, illustrations, wiring schematics, and specifications. Accuracy: Directly sourced from manufacturer-provided data, ensuring accuracy and completeness. Manual Details Coverage Areas Applicable Models: Chrysler 300M, Chrysler Concorde, Chrysler Intrepid Applicable Years: 2002, 2003 Page Count Estimated Page Count: Extensive (typical for factory service manuals covering multiple models/years) Manual Type Type: Factory Service Manual / Workshop Manual Language Language: English Format Format: PDF Download Manual Coverage Systems Covered Engine Mechanical: Complete overhaul, troubleshooting, diagnostics, specifications, assembly, disassembly Engine Electrical: Ignition, fuel injection, charging system, starting system, sensors, actuators, wiring schematics Emission Control: Emission systems operation, diagnostic procedures, component testing Fuel System: Fuel tank, fuel pump, fuel lines, injectors, pressure testing, diagnosis Clutch System: Clutch operation, diagnosis, replacement (for manual transmission models) Manual Transaxle: Service and repair procedures for manual transmissions, gear inspection, linkage adjustments Automatic Transaxle: Complete overhaul, diagnostic codes, fluid changes, torque converter service, repair procedures Driveshaft Axle: CV joints, axles, driveshafts, universal joints, servicing, replacement Suspension System: Front and rear suspension components, alignment, shock absorbers, struts, ball joints, bushings Steering System: Power steering pump, rack and pinion, steering linkage, diagnosis, repair Restraint System: Airbag system diagnosis, SRS components, seat belt service, safety precautions Brake System: Disc brakes, ABS, hydraulic system, caliper service, rotor replacement, bleeding procedures Body Interior Exterior: Body panels, trim, doors, windows, locks, upholstery, interior components, exterior trim Body Electrical System: Lighting, power windows, power locks, mirrors, interior electronics, exterior lighting, wiring diagrams HVAC System: Air conditioning, heating, ventilation, blower motor, evaporator, condenser, refrigerant service Procedures Included Maintenance: Scheduled maintenance, fluid changes, filter replacements, tune-ups Troubleshooting: Diagnostic procedures for all major systems, fault code interpretation Repair: Step-by-step repair instructions for all major components and systems Diagnostics: Detailed diagnostic charts, testing procedures for sensors and actuators Technical Depth Depth: Comprehensive (from basic maintenance to complete engine and transmission rebuilds) Audience: Professional technicians and experienced DIY mechanics Manual Specifications File Format Format: PDF Print Quality Printability: Fully printable (individual pages or entire manual) Binding Type Binding: N/A (Digital Format) Paper Type Paper Type: N/A (Digital Format) Engine Specifications Primary Engine Engine Options 2002 2003: 3.5L V6 SOHC (EER), 2.7L V6 DOHC (EBR - Intrepid, Concorde), 3.2L V6 SOHC (EHC - Intrepid ES) Performance Horsepower 3.5L V6: Approx. 250-255 hp (depending on specific model and tuning) Torque 3.5L V6: Approx. 250-255 lb-ft (depending on specific model and tuning) Fuel System Fuel Delivery: Multi-port Electronic Fuel Injection (MPI) Engine Mechanical Timing System 3.5L: Timing belt (requiring periodic replacement) Engine Codes: EER (3.5L), EBR (2.7L), EHC (3.2L) Transmission Standard Transmission Type Std: 4-speed Automatic Transaxle (42LE) Optional Transmission Type Opt: 5-speed Manual Transaxle (NSG 370 - less common, primarily on specific Intrepid trims) Features Automatic Features: Electronic control, Adaptive learning Dimensions Exterior Body Styles: 4-door Sedan Wheelbase: Approx. 113 inches (LH platform) Weights Curb Weight: Varies by model and trim, typically 3500-3800 lbs Safety Features Ratings NHTSA Frontal Crash Test: Good (driver and passenger) for many LH platform vehicles in this era. Active Features ABS: Standard on most trims Passive Features Airbags: Driver and front passenger airbags standard. Side airbags available on some trims. Technology Features Infotainment Audio Options: AM/FM stereo with CD player, cassette player, optional Infinity premium audio system. Driver Assistance Cruise Control: Standard Connectivity Power Accessories: Power windows, power locks, power mirrors standard on most trims. Maintenance Service Intervals Oil Change Interval: Refer to manual for specific intervals based on driving conditions (typically 3,000-7,500 miles or 6-12 months). Timing Belt Replacement 3.5L: Critical component, typically recommended every 90,000-105,000 miles or 7 years. Fluid Specifications Engine Oil Type 3.5L: SAE 5W-30 (API certified) Automatic Transmission Fluid Type: ATF+4 (Chrysler Mopar) Coolant Type: Chrysler OAT (Orange) Antifreeze/Coolant Known Issues Common Complaints 3.5L Timing Belt: Timing belt failure can cause severe engine damage if not replaced proactively. Common Complaints Transaxle: Transmission solenoid failures or valve body issues can lead to shifting problems in the 42LE transmission. Common Complaints Suspension: Worn control arm bushings and tie rod ends can lead to steering looseness and premature tire wear. Vehicle History Brand Heritage Chrysler Legacy: Chrysler's history of large, comfortable, front-wheel-drive sedans. Model Evolution Lh Platform Context: These models represent the second generation of the successful LH platform, sharing many underlying components and design philosophies. Production Manufacturing Location: Brampton Assembly Plant, Ontario, Canada Awards & Recognition Recognitions Car And Driver 10 Best: Chrysler 300M was a Car and Driver Ten Best list winner multiple times, including in the...
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Chrysler 300M Concorde Intrepid 2002 2003 Service MAnual
Basic Information
Identification
Make: Chrysler
Model: 300M, Concorde, Intrepid
Year: 2002, 2003
Generation
Chassis Platform: Chrysler LH platform
Codes
Platform Code: LH
Introduction
Market Position
Positioning: Provides factory-level repair and maintenance information for Chrysler's premium sedan offerings of the era.
Competitive Analysis
Value Proposition: Offers significant cost savings on repairs and maintenance compared to dealership labor rates, empowering owners and independent shops.
Key Features
Content Focus: Vehicle-specific instructions, diagrams, illustrations, wiring schematics, and specifications.
Accuracy: Directly sourced from manufacturer-provided data, ensuring accuracy and completeness.
Manual Details
Coverage Areas
Applicable Models: Chrysler 300M, Chrysler Concorde, Chrysler Intrepid
Applicable Years: 2002, 2003
Page Count
Estimated Page Count: Extensive (typical for factory service manuals covering multiple models/years)
Manual Type
Type: Factory Service Manual / Workshop Manual
Language
Language: English
Format
Format: PDF Download
Manual Coverage
Systems Covered
Engine Mechanical: Complete overhaul, troubleshooting, diagnostics, specifications, assembly, disassembly
Engine Electrical: Ignition, fuel injection, charging system, starting system, sensors, actuators, wiring schematics
Emission Control: Emission systems operation, diagnostic procedures, component testing
Fuel System: Fuel tank, fuel pump, fuel lines, injectors, pressure testing, diagnosis
Clutch System: Clutch operation, diagnosis, replacement (for manual transmission models)
Manual Transaxle: Service and repair procedures for manual transmissions, gear inspection, linkage adjustments
Automatic Transaxle: Complete overhaul, diagnostic codes, fluid changes, torque converter service, repair procedures
Driveshaft Axle: CV joints, axles, driveshafts, universal joints, servicing, replacement
Suspension System: Front and rear suspension components, alignment, shock absorbers, struts, ball joints, bushings
Steering System: Power steering pump, rack and pinion, steering linkage, diagnosis, repair
Restraint System: Airbag system diagnosis, SRS components, seat belt service, safety precautions
Brake System: Disc brakes, ABS, hydraulic system, caliper service, rotor replacement, bleeding procedures
Body Interior Exterior: Body panels, trim, doors, windows, locks, upholstery, interior components, exterior trim
Body Electrical System: Lighting, power windows, power locks, mirrors, interior electronics, exterior lighting, wiring diagrams
HVAC System: Air conditioning, heating, ventilation, blower motor, evaporator, condenser, refrigerant service
Procedures Included
Maintenance: Scheduled maintenance, fluid changes, filter replacements, tune-ups
Troubleshooting: Diagnostic procedures for all major systems, fault code interpretation
Repair: Step-by-step repair instructions for all major components and systems
Diagnostics: Detailed diagnostic charts, testing procedures for sensors and actuators
Technical Depth
Depth: Comprehensive (from basic maintenance to complete engine and transmission rebuilds)
Audience: Professional technicians and experienced DIY mechanics
Manual Specifications
File Format
Format: PDF
Print Quality
Printability: Fully printable (individual pages or entire manual)
Binding Type
Binding: N/A (Digital Format)
Paper Type
Paper Type: N/A (Digital Format)
Engine Specifications
Primary Engine
Engine Options 2002 2003: 3.5L V6 SOHC (EER), 2.7L V6 DOHC (EBR - Intrepid, Concorde), 3.2L V6 SOHC (EHC - Intrepid ES)
Performance
Horsepower 3.5L V6: Approx. 250-255 hp (depending on specific model and tuning)
Torque 3.5L V6: Approx. 250-255 lb-ft (depending on specific model and tuning)
Fuel System
Fuel Delivery: Multi-port Electronic Fuel Injection (MPI)
Engine Mechanical
Timing System 3.5L: Timing belt (requiring periodic replacement)
Engine Codes: EER (3.5L), EBR (2.7L), EHC (3.2L)
Transmission
Standard
Transmission Type Std: 4-speed Automatic Transaxle (42LE)
Optional
Transmission Type Opt: 5-speed Manual Transaxle (NSG 370 - less common, primarily on specific Intrepid trims)
Features
Automatic Features: Electronic control, Adaptive learning
Dimensions
Exterior
Body Styles: 4-door Sedan
Wheelbase: Approx. 113 inches (LH platform)
Weights
Curb Weight: Varies by model and trim, typically 3500-3800 lbs
Safety Features
Ratings
NHTSA Frontal Crash Test: Good (driver and passenger) for many LH platform vehicles in this era.
Active Features
ABS: Standard on most trims
Passive Features
Airbags: Driver and front passenger airbags standard. Side airbags available on some trims.
Technology Features
Infotainment
Audio Options: AM/FM stereo with CD player, cassette player, optional Infinity premium audio system.
Driver Assistance
Cruise Control: Standard
Connectivity
Power Accessories: Power windows, power locks, power mirrors standard on most trims.
Maintenance
Service Intervals
Oil Change Interval: Refer to manual for specific intervals based on driving conditions (typically 3,000-7,500 miles or 6-12 months).
Timing Belt Replacement 3.5L: Critical component, typically recommended every 90,000-105,000 miles or 7 years.
Fluid Specifications
Engine Oil Type 3.5L: SAE 5W-30 (API certified)
Automatic Transmission Fluid Type: ATF+4 (Chrysler Mopar)
Coolant Type: Chrysler OAT (Orange) Antifreeze/Coolant
Known Issues
Common Complaints 3.5L Timing Belt: Timing belt failure can cause severe engine damage if not replaced proactively.
Common Complaints Transaxle: Transmission solenoid failures or valve body issues can lead to shifting problems in the 42LE transmission.
Common Complaints Suspension: Worn control arm bushings and tie rod ends can lead to steering looseness and premature tire wear.
Vehicle History
Brand Heritage
Chrysler Legacy: Chrysler's history of large, comfortable, front-wheel-drive sedans.
Model Evolution
Lh Platform Context: These models represent the second generation of the successful LH platform, sharing many underlying components and design philosophies.
Production
Manufacturing Location: Brampton Assembly Plant, Ontario, Canada
Awards & Recognition
Recognitions
Car And Driver 10 Best: Chrysler 300M was a Car and Driver Ten Best list winner multiple times, including in the early 2000s.
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