Chrysler 300M Concorde Intrepid 2002-2004 Service Repair Manual
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🏷️ Basic Information Identification Make: Chrysler Models Covered: 300M, Concorde, Intrepid Year Range: 2002, 2003, 2004 Codes Chassis Code: LH Platform (for all models) 👋 Introduction Market Position Target Audience: Professional automotive repair shops, dealership technicians, experienced DIY enthusiasts Competitive Analysis Value Proposition: Provides factory-level accuracy and comprehensiveness, surpassing generic repair guides Key Features Highlight: Detailed step-by-step instructions and exploded views for complex repairs Diagnostic Focus: Emphasis on troubleshooting and diagnostic procedures for efficient problem-solving 📋 Manual Details Coverage Areas Documentation Type: Factory Authorized Service Manual Breadth Of Coverage: Comprehensive Repair, Maintenance, and Diagnostics Page Count Estimated Page Count: 1500+ Manual Type Type: Service and Repair Manual Language Language: English Format Format: Digital (likely PDF, with printable sections) 📖 Manual Coverage Systems Covered Engine Mechanical: All aspects of engine operation, disassembly, assembly, and troubleshooting Engine Management: Fuel injection, ignition system, emissions control, engine control module (ECM) diagnostics Transmission Automatic: Service, repair, and overhaul of automatic transmissions Brakes: Hydraulic system, ABS (Anti-lock Braking System), parking brake, component replacement Suspension: Front and rear suspension components, alignment, shock absorbers, struts Steering: Power steering system, steering gear, linkage, column Electrical System: Battery, charging system, starting system, lighting, power accessories Body And Interior: Body panels, doors, windows, seats, trim, HVAC (Heating, Ventilation, and Air Conditioning) HVAC: Component diagnosis, refrigerant handling, climate control system repair Chassis Electrical: Instrument cluster, gauges, warning lights, body control modules Diagnostic Troubleshooting: Systematic fault finding, diagnostic trouble codes (DTCs), procedures Procedures Included Maintenance: Scheduled maintenance, fluid changes, filter replacements, inspections Repair Common: Step-by-step repair instructions for common failures Repair Advanced: Component-level diagnostics and repair, including major overhauls Installation: Guidance for replacing major components and accessories Technical Specifications: Torque specifications, clearances, and critical measurements Wiring Diagrams: Detailed electrical circuit diagrams for all systems Exploded Views: Illustrations showing component relationships for easier assembly/disassembly Technical Depth Depth: Factory-level technical detail for professional technicians and advanced DIYers Diagnostic Tools: Information on using diagnostic scan tools (e.g., DRB III) and interpreting data 📊 Manual Specifications File Format File Type: PDF (Portable Document Format) Searchability: Searchable text for quick access to information Print Quality Printability: Optimized for printing specific sections or the entire manual Binding Type Binding Style: N/A (Digital Format - if printed, typically coil or perfect bound) Paper Type Paper Quality: N/A (Digital Format - if printed, typically high-quality paper for durability) ⚙️ Engine Specifications Primary Engine Engine Code: EGW Engine Type: 3.5L V6 SOHC (Single Overhead Camshaft) Displacement: 3518 cc (214.7 cubic inches) Performance Horsepower Psi: 253 hp @ 6400 rpm (for 300M), 200-225 hp @ 5800-6000 rpm (for Concorde/Intrepid) Torque Lb Ft: 255 lb-ft @ 3200 rpm (for 300M), 220-230 lb-ft @ 4400 rpm (for Concorde/Intrepid) Fuel System Fuel Delivery: Sequential Multi-Port Fuel Injection (MPI) Fuel Type: Unleaded Gasoline (87 octane recommended, higher for performance models) Engine Management Ignition System: Distributorless Ignition System (DIS) with Coil-on-Plug (COP) Cooling System Coolant Type: Chrysler OAT (Organic Additive Technology) Antifreeze/Coolant (MS-9769) 🔧 Transmission Standard Transmission Type: 42LE Electronically Controlled 4-Speed Automatic Optional Optional Transmission: N/A (42LE was standard across these models) Features Transmission Control: Advanced Transmission Controller (ATC) for adaptive shift control Fluid Specifications Transmission Fluid: ATF+4 (Automatic Transmission Fluid type 4) - Chrysler part number 05013457AA 📐 Dimensions Exterior Wheelbase: Approx. 113.0 inches Length: Approx. 201.0 inches (300M), 203.0 inches (Concorde/Intrepid) Width: Approx. 74.4 inches Height: Approx. 56.0 inches Weights Curb Weight: Approx. 3600-3800 lbs (varies by model and trim) 🛡️ Safety Features Ratings NHTSA Frontal Impact: 5-star rating (for driver and passenger) in select tests IIHS Front Offset Crush: Good rating in front-offset crash tests Active Features ABS: Standard Anti-lock Braking System (ABS) Traction Control: Optional Traction Control System (TCS) on some trims Passive Features Airbags Front: Standard advanced front airbags for driver and passenger Airbags Side: Optional side-impact airbags Seatbelts: Three-point front and rear seatbelts with pretensioners and load limiters 💡 Technology Features Infotainment Audio System: Factory premium audio systems with CD player, optional Infinity speakers Navigation: Optional factory navigation system (if equipped) Driver Assistance Cruise Control: Standard cruise control Climate Control: Manual or optional automatic climate control (dual-zone) Connectivity Keyless Entry: Standard keyless entry system 🔧 Maintenance Service Intervals Oil Change Interval: Every 3,000-5,000 miles or 3-6 months, depending on driving conditions (refer to manual for specifics) Transmission Fluid Change: Typically every 60,000-100,000 miles (consult manual for model-specific recommendation) Spark Plug Replacement: Platinum-tipped spark plugs typically rated for 100,000 miles Fluid Specifications Engine Oil Type: SAE 5W-30 Synthetic or Synthetic Blend (API Certified) Engine Oil Capacity: Approx. 5.0 quarts (4.7 liters) with filter Power Steering Fluid: ATF+4 (Mopar) Known Issues Intake Manifold Gaskets: Leaking intake manifold gaskets can lead to coolant leaks and engine performance issues Transmission Slipping: The 42LE transmission can sometimes exhibit slipping or delayed engagement, often related to fluid condition or solenoid issues Power Window Motors: Failure of power...