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CHRYSLER 300M 2002 Service Repair Manual

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🏷️ Basic Information Identification Make: Chrysler Model: 300M Year: 2002 Codes Chassis Code: LH 👋 Introduction Market Position Segment: Full-size Luxury Sedan Target Audience: Consumers seeking a comfortable, spacious, and powerful American sedan with a focus on style. Competitive Analysis Key Competitors: Ford Crown Victoria, Mercury Grand Marquis, Chevrolet Impala, Buick LeSabre, Toyota Avalon, Nissan Maxima. Key Features Design Philosophy: European-influenced styling with American practicality and power, a departure from traditional Chrysler large sedans. Cabin Ambiance: Spacious, comfortable, and well-appointed interior with a focus on driver and passenger comfort. 📋 Manual Details Coverage Areas Primary Coverage: Service and Repair Procedures Page Count Estimated Page Count: 1000+ Manual Type Type: Factory Service Manual (FSM) Language Language: English Format Format: Digital (PDF) 📖 Manual Coverage Systems Covered Engine: 2.7L V6 (EER), 3.5L V6 (EGJ) Transmission: 42LE Automatic Transmission Brakes: Front Disc, Rear Disc (ABS/TCS) Suspension: Front MacPherson Strut, Rear Multi-link Steering: Power Assisted Rack and Pinion Electrical: Charging System, Starting System, Ignition System, Lighting, Body Control Modules (BCM), Powertrain Control Module (PCM) HVAC: Automatic Temperature Control (ATC), Manual HVAC Body: Exterior Panels, Interior Trim, Doors, Windows, Seats Procedures Included Maintenance: Oil Changes, Filter Replacements, Spark Plugs, Belts, Hoses Repair: Engine Mechanical, Transmission Overhaul, Brake System Repair, Suspension Component Replacement, Electrical Component Diagnosis and Replacement Diagnostics: Troubleshooting charts, DTC (Diagnostic Trouble Codes) interpretation, Wiring diagrams Specifications: Torque specifications, Fluid capacities, Component measurements Technical Depth Depth: Comprehensive: Covers routine maintenance to major component overhauls and electrical system diagnostics. 📊 Manual Specifications File Format File Type: PDF Searchability: Searchable text for quick information retrieval Print Quality Print Readability: High resolution for clear text and diagrams Binding Type Binding: N/A (Digital Format) Paper Type Paper Quality: N/A (Digital Format) ⚙️ Engine Specifications Primary Engine Engine 1 Displacement: 2.7 Liters Engine 1 Configuration: 24-Valve SOHC V6 Engine 1 Code: EER Engine 1 Horsepower: 200 hp @ 6400 rpm Engine 1 Torque: 195 lb-ft @ 4000 rpm Optional Engine Engine 2 Displacement: 3.5 Liters Engine 2 Configuration: 24-Valve SOHC V6 Engine 2 Code: EGJ Engine 2 Horsepower: 255 hp @ 6400 rpm Engine 2 Torque: 255 lb-ft @ 4000 rpm Fuel System Fuel Delivery: Multi-Port Fuel Injection (MPI) Fuel Type: Unleaded Gasoline (87 Octane Recommended) Engine Management ECU Type: Chrysler SBEC IV (Single Board Engine Controller IV) 🔧 Transmission Standard Transmission Type: 4-Speed Automatic Transmission Model: 42LE Features Shift Modes: Driver-selectable Autostick (manual shifting capability) Fluid Specifications Transmission Fluid Type: ATF+4 (Chrysler Material Standard MS-9602) Transmission Fluid Capacity: Approximately 10.4 quarts (9.8 liters) for a complete fluid exchange. 📐 Dimensions Exterior Length: 196.9 inches (4999 mm) Width: 74.1 inches (1882 mm) Height: 57.5 inches (1460 mm) Wheelbase: 113.0 inches (2870 mm) Interior Front Headroom: 39.0 inches (991 mm) Front Legroom: 42.4 inches (1077 mm) Rear Headroom: 38.2 inches (970 mm) Rear Legroom: 39.7 inches (1008 mm) Weights Curb Weight Est: 3500 - 3700 lbs (1588 - 1678 kg) Gross Vehicle Weight Rating Est: 4600 - 4800 lbs (2087 - 2177 kg) 🛡️ Safety Features Ratings NHTSA Front Driver: 5-Star NHTSA Front Passenger: 5-Star IIHS Front Offset Crash Rating: Good Active Features ABS: Standard Anti-lock Braking System (ABS) Traction Control: Standard Traction Control System (TCS) Passive Features Airbags Front: Driver and front passenger airbags Airbags Side: Optional front side-impact airbags Seatbelts: 3-point front and rear seat belts, driver's side pretensioner Child Seat Anchors: LATCH (Lower Anchors and Tethers for Children) system 💡 Technology Features Infotainment Audio System: Available premium Infinity II audio system with CD player, AM/FM stereo. Climate Control: Standard Automatic Temperature Control (ATC) with digital display and dual-zone climate capability. Instrument Cluster: Illuminated Driver Information Center (DIC) with various vehicle status readouts. Driver Assistance Cruise Control: Standard electronic cruise control. Keyless Entry: Available remote keyless entry system. Connectivity Auxiliary Inputs: Not typically equipped with standard auxiliary audio inputs or USB ports in this era. 🔧 Maintenance Service Intervals Oil Change Interval: Every 5,000 to 7,500 miles (8,000 to 12,000 km) or 6 months, depending on driving conditions. Engine Coolant Flush: Every 30,000 miles (48,000 km) or 2 years. Transmission Fluid Change: Every 60,000 miles (96,000 km) or 3 years. Spark Plug Replacement 2.7L: Approximately 100,000 miles (160,000 km) with platinum-tipped plugs. Spark Plug Replacement 3.5L: Approximately 100,000 miles (160,000 km) with platinum-tipped plugs. Fluid Specifications Engine Oil Type: SAE 5W-30 Synthetic or Synthetic Blend (API Certified) Engine Oil Capacity: 2.7L: 4.5 quarts (4.3 liters); 3.5L: 5.0 quarts (4.7 liters) with filter change. Coolant Type: Chrysler OAT (Organic Additive Technology) 50/50 Antifreeze/Coolant (MS-9769) Brake Fluid Type: DOT 3 Power Steering Fluid Type: ATF+4 (Chrysler Material Standard MS-9602) Known Issues Common Complaint 1: Transmission issues (e.g., slipping, harsh shifting) potentially related to valve body or solenoid failures. Common Complaint 2: Front suspension wear (e.g., ball joints, tie rods, control arm bushings) leading to knocking or clunking noises. Common Complaint...
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CHRYSLER 300M 2002 Service Repair Manual
🏷️ Basic Information
Identification
Make:
Chrysler
Model:
300M
Year:
2002
Codes
Chassis Code:
LH
👋 Introduction
Market Position
Segment:
Full-size Luxury Sedan
Target Audience:
Consumers seeking a comfortable, spacious, and powerful American sedan with a focus on style.
Competitive Analysis
Key Competitors:
Ford Crown Victoria, Mercury Grand Marquis, Chevrolet Impala, Buick LeSabre, Toyota Avalon, Nissan Maxima.
Key Features
Design Philosophy:
European-influenced styling with American practicality and power, a departure from traditional Chrysler large sedans.
Cabin Ambiance:
Spacious, comfortable, and well-appointed interior with a focus on driver and passenger comfort.
📋 Manual Details
Coverage Areas
Primary Coverage:
Service and Repair Procedures
Page Count
Estimated Page Count:
1000+
Manual Type
Type:
Factory Service Manual (FSM)
Language
Language:
English
Format
Format:
Digital (PDF)
📖 Manual Coverage
Systems Covered
Engine:
2.7L V6 (EER), 3.5L V6 (EGJ)
Transmission:
42LE Automatic Transmission
Brakes:
Front Disc, Rear Disc (ABS/TCS)
Suspension:
Front MacPherson Strut, Rear Multi-link
Steering:
Power Assisted Rack and Pinion
Electrical:
Charging System, Starting System, Ignition System, Lighting, Body Control Modules (BCM), Powertrain Control Module (PCM)
HVAC:
Automatic Temperature Control (ATC), Manual HVAC
Body:
Exterior Panels, Interior Trim, Doors, Windows, Seats
Procedures Included
Maintenance:
Oil Changes, Filter Replacements, Spark Plugs, Belts, Hoses
Repair:
Engine Mechanical, Transmission Overhaul, Brake System Repair, Suspension Component Replacement, Electrical Component Diagnosis and Replacement
Diagnostics:
Troubleshooting charts, DTC (Diagnostic Trouble Codes) interpretation, Wiring diagrams
Specifications:
Torque specifications, Fluid capacities, Component measurements
Technical Depth
Depth:
Comprehensive: Covers routine maintenance to major component overhauls and electrical system diagnostics.
📊 Manual Specifications
File Format
File Type:
PDF
Searchability:
Searchable text for quick information retrieval
Print Quality
Print Readability:
High resolution for clear text and diagrams
Binding Type
Binding:
N/A (Digital Format)
Paper Type
Paper Quality:
N/A (Digital Format)
⚙️ Engine Specifications
Primary Engine
Engine 1 Displacement:
2.7 Liters
Engine 1 Configuration:
24-Valve SOHC V6
Engine 1 Code:
EER
Engine 1 Horsepower:
200 hp @ 6400 rpm
Engine 1 Torque:
195 lb-ft @ 4000 rpm
Optional Engine
Engine 2 Displacement:
3.5 Liters
Engine 2 Configuration:
24-Valve SOHC V6
Engine 2 Code:
EGJ
Engine 2 Horsepower:
255 hp @ 6400 rpm
Engine 2 Torque:
255 lb-ft @ 4000 rpm
Fuel System
Fuel Delivery:
Multi-Port Fuel Injection (MPI)
Fuel Type:
Unleaded Gasoline (87 Octane Recommended)
Engine Management
ECU Type:
Chrysler SBEC IV (Single Board Engine Controller IV)
🔧 Transmission
Standard
Transmission Type:
4-Speed Automatic
Transmission Model:
42LE
Features
Shift Modes:
Driver-selectable Autostick (manual shifting capability)
Fluid Specifications
Transmission Fluid Type:
ATF+4 (Chrysler Material Standard MS-9602)
Transmission Fluid Capacity:
Approximately 10.4 quarts (9.8 liters) for a complete fluid exchange.
📐 Dimensions
Exterior
Length:
196.9 inches (4999 mm)
Width:
74.1 inches (1882 mm)
Height:
57.5 inches (1460 mm)
Wheelbase:
113.0 inches (2870 mm)
Interior
Front Headroom:
39.0 inches (991 mm)
Front Legroom:
42.4 inches (1077 mm)
Rear Headroom:
38.2 inches (970 mm)
Rear Legroom:
39.7 inches (1008 mm)
Weights
Curb Weight Est:
3500 - 3700 lbs (1588 - 1678 kg)
Gross Vehicle Weight Rating Est:
4600 - 4800 lbs (2087 - 2177 kg)
🛡️ Safety Features
Ratings
NHTSA Front Driver:
5-Star
NHTSA Front Passenger:
5-Star
IIHS Front Offset Crash Rating:
Good
Active Features
ABS:
Standard Anti-lock Braking System (ABS)
Traction Control:
Standard Traction Control System (TCS)
Passive Features
Airbags Front:
Driver and front passenger airbags
Airbags Side:
Optional front side-impact airbags
Seatbelts:
3-point front and rear seat belts, driver's side pretensioner
Child Seat Anchors:
LATCH (Lower Anchors and Tethers for Children) system
💡 Technology Features
Infotainment
Audio System:
Available premium Infinity II audio system with CD player, AM/FM stereo.
Climate Control:
Standard Automatic Temperature Control (ATC) with digital display and dual-zone climate capability.
Instrument Cluster:
Illuminated Driver Information Center (DIC) with various vehicle status readouts.
Driver Assistance
Cruise Control:
Standard electronic cruise control.
Keyless Entry:
Available remote keyless entry system.
Connectivity
Auxiliary Inputs:
Not typically equipped with standard auxiliary audio inputs or USB ports in this era.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 5,000 to 7,500 miles (8,000 to 12,000 km) or 6 months, depending on driving conditions.
Engine Coolant Flush:
Every 30,000 miles (48,000 km) or 2 years.
Transmission Fluid Change:
Every 60,000 miles (96,000 km) or 3 years.
Spark Plug Replacement 2.7L:
Approximately 100,000 miles (160,000 km) with platinum-tipped plugs.
Spark Plug Replacement 3.5L:
Approximately 100,000 miles (160,000 km) with platinum-tipped plugs.
Fluid Specifications
Engine Oil Type:
SAE 5W-30 Synthetic or Synthetic Blend (API Certified)
Engine Oil Capacity:
2.7L: 4.5 quarts (4.3 liters); 3.5L: 5.0 quarts (4.7 liters) with filter change.
Coolant Type:
Chrysler OAT (Organic Additive Technology) 50/50 Antifreeze/Coolant (MS-9769)
Brake Fluid Type:
DOT 3
Power Steering Fluid Type:
ATF+4 (Chrysler Material Standard MS-9602)
Known Issues
Common Complaint 1:
Transmission issues (e.g., slipping, harsh shifting) potentially related to valve body or solenoid failures.
Common Complaint 2:
Front suspension wear (e.g., ball joints, tie rods, control arm bushings) leading to knocking or clunking noises.
Common Complaint 3:
Power window regulator failures and door lock actuator issues.
Common Complaint 4:
Headlight condensation or moisture ingress.
Common Complaint 5:
AC system performance issues, including refrigerant leaks or blend door actuator malfunctions.
📚 Vehicle History
Brand Heritage
Manufacturer Legacy:
Chrysler, a long-standing American automotive manufacturer known for its executive and luxury sedans.
Model Evolution
Platform:
Based on the Chrysler LH platform, shared with the Dodge Intrepid and Eagle Vision.
Introduction Year:
1999
Distinctiveness:
Positioned as a premium, European-inspired flagship sedan, distinguishing itself from other Chrysler models of the era.
Production
Production Years:
1999-2004
Manufacturing Location:
Bramalea, Ontario, Canada
🏆 Awards & Recognition
Recognitions
Car And Driver 10Best:
Recognized by Car and Driver magazine as a notable vehicle in its class for its styling and performance.
Jd Power Initial Quality:
Generally received average to above-average ratings in initial quality surveys for its segment.
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