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Chrysler JR Sebring 2002 Factory Service Repair Manual

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🏷️ Basic Information Identification Make: Chrysler Model: Sebring Year: 2002 Chassis Code: JR Codes Body Styles Covered: • Coupe • Convertible 👋 Introduction Market Position Vehicle Segment: Compact/Mid-size Car (Coupe/Convertible) Competitive Analysis Key Competitors 2002: • Ford Focus • Honda Civic • Toyota Corolla • Nissan Sentra • Chevrolet Cavalier Key Features Platform Shared With: Shares platform elements with Dodge Stratus and Plymouth Breeze of the same generation. Body Style Appeal: Offered stylish coupe and convertible options, appealing to a younger demographic and those seeking open-air driving. Value Proposition: Positioned as an affordable yet stylish option in the compact segment, often with good feature content for the price. 📋 Manual Details Coverage Areas Coverage Description: Complete official factory service and repair information for the 2002 Chrysler JR Sebring. Page Count Estimated Page Count: Hundreds of pages (specific number not provided in product info, but implies comprehensive) Manual Type Manual Type: Factory Service Repair Manual Language Language: English Format Format: PDF Download 📖 Manual Coverage Systems Covered Engine Service: Detailed diagnostics, repair procedures, and specifications for all engine variants. Powertrain Service: Comprehensive coverage of transmission (automatic), drive axle, and clutch (if applicable) systems. Suspension Steering: Diagnosis and repair of front and rear suspension components, steering gear, and power steering system. Brake System: Detailed information on hydraulic and parking brake systems, including ABS and related components. Body Electrical: Wiring diagrams, component testing, and repair procedures for interior and exterior lighting, power accessories. Climate Control: Service and diagnosis for air conditioning, heating, and ventilation systems. Restraint Systems: Information on airbags, seat belts, and associated sensors and modules. Chassis Systems: Coverage of frame, body structure, and related components. Diagnostics: Troubleshooting guides, diagnostic trouble codes (DTCs), and diagnostic procedures for all major systems. Procedures Included Scheduled Maintenance: Detailed instructions for routine maintenance tasks and service intervals. Engine Repair: Internal engine component repair, timing belt/chain service, head gasket replacement, and more. Transmission Service: Fluid changes, filter replacement, and internal transmission repairs. Brake Repair: Pad and rotor replacement, caliper service, bleeding procedures, and ABS component replacement. Electrical Diagnostics Repair: Component testing, wiring harness repair, module troubleshooting, and sensor replacement. Body Repair: Panel replacement, dent repair, and related trim component service. Exhaust System Repair: Catalytic converter, muffler, and pipe replacement. Fuel System Service: Fuel pump, filter, and injector service. Cooling System Service: Radiator, water pump, and thermostat replacement, flushing procedures. Technical Depth Technical Depth Level: Comprehensive Factory Level Diagnostic Capabilities: Advanced diagnostics, including wiring diagrams and pinout data for electronic modules. Rebuild Procedures: Detailed procedures for engine and transmission rebuilds and major component overhauls. Specification Data: Includes torque specifications, clearances, fluid capacities, and other critical data. 📊 Manual Specifications File Format File Type: PDF Searchability: Likely searchable text within PDF (standard for factory manuals) Print Quality Print Option: Printable (in its entirety or select pages) Binding Type Binding Type: N/A (Digital PDF) Paper Type Paper Type: N/A (Digital PDF) ⚙️ Engine Specifications Primary Engine Engine Option 1: 2.0L I4 (SOHC) Engine Code 1: 420A (DOHC - older, possibly residual) or standard Chrysler 2.0L SOHC Engine Option 2: 2.4L I4 (DOHC) Engine Code 2: EDZ Engine Option 3: 2.7L V6 (DOHC) Engine Code 3: EER Performance Horsepower 2.0L: ~132 hp @ 5800 rpm Torque 2.0L: ~130 lb-ft @ 4200 rpm Horsepower 2.4L: ~147 hp @ 5800 rpm Torque 2.4L: ~165 lb-ft @ 4000 rpm Horsepower 2.7L V6: ~200 hp @ 6000 rpm Torque 2.7L V6: ~177 lb-ft @ 4600 rpm Fuel System Fuel Delivery: Electronic Multi-Point Fuel Injection (MPI) Fuel Type: Unleaded Gasoline (87 octane recommended) 🔧 Transmission Standard Standard Transmission: 4-Speed Automatic Transmission (41TE/42LE variants likely) Optional Optional Transmission: 5-Speed Manual Transmission (available on some 2.0L and 2.4L models) Features Automatic Transmission Features: Electronically controlled, with overdrive. Manual Transmission Gear Ratios: Specific ratios available in the manual. Transmission Fluid Spec: ATF+4 (Automatic Transmission Fluid Type 9602) is standard for the automatic. 📐 Dimensions Exterior Length Coupe: Approx. 193.7 inches Width Coupe: Approx. 70.5 inches Height Coupe: Approx. 53.9 inches Wheelbase: Approx. 105.7 inches Cargo Trunk Volume Coupe: Approx. 13.6 cu ft Trunk Volume Convertible: Approx. 8.1 cu ft (with top up) Weights Curb Weight Base: Approx. 3100-3400 lbs (varies by engine/body style) 🛡️ Safety Features Ratings NHTSA Frontal Crash Rating Driver: 4 stars (for models equipped with side airbags) NHTSA Frontal Crash Rating Passenger: 4 stars (for models equipped with side airbags) Active Features ABS: Standard Anti-lock Braking System (ABS) Traction Control: Optional Traction Control System (TCS) Passive Features Airbags: Standard front airbags, optional side-impact airbags. Seatbelts: Front seat pretensioners and load limiters. Rollover Protection: For convertible models, often includes reinforced windshield frame and optional pop-up hoops. 💡 Technology Features Infotainment Audio System Options: Standard AM/FM/CD player, optional premium Infinity sound system. Navigation System: Optional factory navigation system available on higher trims. Driver Assistance Cruise Control: Standard cruise...
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Chrysler JR Sebring 2002 Factory Service Repair Manual
🏷️ Basic Information
Identification
Make:
Chrysler
Model:
Sebring
Year:
2002
Chassis Code:
JR
Codes
Body Styles Covered:
• Coupe
• Convertible
👋 Introduction
Market Position
Vehicle Segment:
Compact/Mid-size Car (Coupe/Convertible)
Competitive Analysis
Key Competitors 2002:
• Ford Focus
• Honda Civic
• Toyota Corolla
• Nissan Sentra
• Chevrolet Cavalier
Key Features
Platform Shared With:
Shares platform elements with Dodge Stratus and Plymouth Breeze of the same generation.
Body Style Appeal:
Offered stylish coupe and convertible options, appealing to a younger demographic and those seeking open-air driving.
Value Proposition:
Positioned as an affordable yet stylish option in the compact segment, often with good feature content for the price.
📋 Manual Details
Coverage Areas
Coverage Description:
Complete official factory service and repair information for the 2002 Chrysler JR Sebring.
Page Count
Estimated Page Count:
Hundreds of pages (specific number not provided in product info, but implies comprehensive)
Manual Type
Manual Type:
Factory Service Repair Manual
Language
Language:
English
Format
Format:
PDF Download
📖 Manual Coverage
Systems Covered
Engine Service:
Detailed diagnostics, repair procedures, and specifications for all engine variants.
Powertrain Service:
Comprehensive coverage of transmission (automatic), drive axle, and clutch (if applicable) systems.
Suspension Steering:
Diagnosis and repair of front and rear suspension components, steering gear, and power steering system.
Brake System:
Detailed information on hydraulic and parking brake systems, including ABS and related components.
Body Electrical:
Wiring diagrams, component testing, and repair procedures for interior and exterior lighting, power accessories.
Climate Control:
Service and diagnosis for air conditioning, heating, and ventilation systems.
Restraint Systems:
Information on airbags, seat belts, and associated sensors and modules.
Chassis Systems:
Coverage of frame, body structure, and related components.
Diagnostics:
Troubleshooting guides, diagnostic trouble codes (DTCs), and diagnostic procedures for all major systems.
Procedures Included
Scheduled Maintenance:
Detailed instructions for routine maintenance tasks and service intervals.
Engine Repair:
Internal engine component repair, timing belt/chain service, head gasket replacement, and more.
Transmission Service:
Fluid changes, filter replacement, and internal transmission repairs.
Brake Repair:
Pad and rotor replacement, caliper service, bleeding procedures, and ABS component replacement.
Electrical Diagnostics Repair:
Component testing, wiring harness repair, module troubleshooting, and sensor replacement.
Body Repair:
Panel replacement, dent repair, and related trim component service.
Exhaust System Repair:
Catalytic converter, muffler, and pipe replacement.
Fuel System Service:
Fuel pump, filter, and injector service.
Cooling System Service:
Radiator, water pump, and thermostat replacement, flushing procedures.
Technical Depth
Technical Depth Level:
Comprehensive Factory Level
Diagnostic Capabilities:
Advanced diagnostics, including wiring diagrams and pinout data for electronic modules.
Rebuild Procedures:
Detailed procedures for engine and transmission rebuilds and major component overhauls.
Specification Data:
Includes torque specifications, clearances, fluid capacities, and other critical data.
📊 Manual Specifications
File Format
File Type:
PDF
Searchability:
Likely searchable text within PDF (standard for factory manuals)
Print Quality
Print Option:
Printable (in its entirety or select pages)
Binding Type
Binding Type:
N/A (Digital PDF)
Paper Type
Paper Type:
N/A (Digital PDF)
⚙️ Engine Specifications
Primary Engine
Engine Option 1:
2.0L I4 (SOHC)
Engine Code 1:
420A (DOHC - older, possibly residual) or standard Chrysler 2.0L SOHC
Engine Option 2:
2.4L I4 (DOHC)
Engine Code 2:
EDZ
Engine Option 3:
2.7L V6 (DOHC)
Engine Code 3:
EER
Performance
Horsepower 2.0L:
~132 hp @ 5800 rpm
Torque 2.0L:
~130 lb-ft @ 4200 rpm
Horsepower 2.4L:
~147 hp @ 5800 rpm
Torque 2.4L:
~165 lb-ft @ 4000 rpm
Horsepower 2.7L V6:
~200 hp @ 6000 rpm
Torque 2.7L V6:
~177 lb-ft @ 4600 rpm
Fuel System
Fuel Delivery:
Electronic Multi-Point Fuel Injection (MPI)
Fuel Type:
Unleaded Gasoline (87 octane recommended)
🔧 Transmission
Standard
Standard Transmission:
4-Speed Automatic Transmission (41TE/42LE variants likely)
Optional
Optional Transmission:
5-Speed Manual Transmission (available on some 2.0L and 2.4L models)
Features
Automatic Transmission Features:
Electronically controlled, with overdrive.
Manual Transmission Gear Ratios:
Specific ratios available in the manual.
Transmission Fluid Spec:
ATF+4 (Automatic Transmission Fluid Type 9602) is standard for the automatic.
📐 Dimensions
Exterior
Length Coupe:
Approx. 193.7 inches
Width Coupe:
Approx. 70.5 inches
Height Coupe:
Approx. 53.9 inches
Wheelbase:
Approx. 105.7 inches
Cargo
Trunk Volume Coupe:
Approx. 13.6 cu ft
Trunk Volume Convertible:
Approx. 8.1 cu ft (with top up)
Weights
Curb Weight Base:
Approx. 3100-3400 lbs (varies by engine/body style)
🛡️ Safety Features
Ratings
NHTSA Frontal Crash Rating Driver:
4 stars (for models equipped with side airbags)
NHTSA Frontal Crash Rating Passenger:
4 stars (for models equipped with side airbags)
Active Features
ABS:
Standard Anti-lock Braking System (ABS)
Traction Control:
Optional Traction Control System (TCS)
Passive Features
Airbags:
Standard front airbags, optional side-impact airbags.
Seatbelts:
Front seat pretensioners and load limiters.
Rollover Protection:
For convertible models, often includes reinforced windshield frame and optional pop-up hoops.
💡 Technology Features
Infotainment
Audio System Options:
Standard AM/FM/CD player, optional premium Infinity sound system.
Navigation System:
Optional factory navigation system available on higher trims.
Driver Assistance
Cruise Control:
Standard cruise control.
Connectivity
Power Accessories:
Power windows, power door locks, remote keyless entry.
Lighting:
Halogen headlights, front and rear fog lamps available.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 3,000-7,500 miles or 6-12 months, depending on oil type and driving conditions (refer to manual for specifics).
Engine Air Filter Replacement:
Approximately every 15,000-30,000 miles or as needed based on driving environment.
Spark Plug Replacement:
For the 2.4L and 2.7L V6, likely around 60,000-100,000 miles for platinum or iridium plugs.
Transmission Fluid Change:
Every 30,000-60,000 miles for automatic transmissions, or as per severe service schedule.
Coolant Flush:
Typically every 30,000-50,000 miles.
Fluid Specifications
Engine Oil Specification:
SAE 5W-30 or 5W-40 (check owner's manual for exact viscosity and API service category).
Coolant Type:
Chrysler HOAT (Hybrid Organic Acid Technology) or equivalent OAT coolant.
Brake Fluid Type:
DOT 3 or DOT 4.
Known Issues
Common Issue 1:
Transmission problems (especially in automatic transmissions, like solenoid issues or torque converter shudder).
Common Issue 2:
Oil leaks from valve covers or oil pan.
Common Issue 3:
Suspension wear (ball joints, control arm bushings).
Common Issue 4:
Power window regulator failures.
Common Issue 5:
Convertible top mechanism issues (leaks, motor failure).
📚 Vehicle History
Brand Heritage
Chrysler Legacy:
Chrysler has a long history of producing stylish and well-equipped vehicles, often targeting a more premium or design-conscious buyer.
Model Evolution
Sebrings Lineage:
The Sebring nameplate has been used on various Chrysler models, evolving from coupes and convertibles to sedans and minivans over its history. The JR platform represents a specific iteration focusing on coupe and convertible body styles.
Production
Production Years Jr Platform:
2001-2006
Manufacturing Location:
Sterling Heights, Michigan, USA
🏆 Awards & Recognition
Recognitions
Jdpowers Initial Quality:
While specific awards for the 2002 model are not widely publicized, the Sebring family generally received mixed to average ratings in initial quality studies during this era.
Ratings
Consumer Reports Reliability:
Past models of the Sebring have often received average to below-average reliability ratings, particularly concerning the powertrain and electrical systems. The manual would detail how to address common issues.
Certifications
Safety Certifications:
Meets all federal motor vehicle safety standards (FMVSS) applicable for the 2002 model year.
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