The 2002 MX-5, part of the Second Generation (NB) platform, embodies the Jinba-Ittai philosophy, offering a pure driving experience. This rear-wheel-drive roadster, produced in Japan, features a 1.8L DOHC Inline 4-cylinder BP-Z3 engine delivering approximately 140 PS, paired with a standard 5-speed manual transmission or an optional 4-speed automatic. Its compact dimensions, including a wheelbase of 2265 mm, contribute to its renowned agility and handling. Safety features such as standard driver and passenger airbags, ABS, and a distinctive pop-up rollover bar enhance occupant protection. This comprehensive repair service manual provides detailed guidance for the maintenance and repair of your 2002 MX-5. It covers a wide array of systems, including engine mechanicals, transmission, brakes, suspension, steering, and electrical systems, along with body and chassis components. Within its pages, you will find step-by-step repair procedures, essential technical specifications, diagnostic troubleshooting information, and critical maintenance schedules. This manual is designed to empower both professional technicians and dedicated DIY enthusiasts to perform accurate diagnostics, routine maintenance, and complex repairs, ensuring the longevity and optimal performance of the vehicle. 🏷️ Basic Information Identification Make: Mazda Model: MX-5 Year: 2002 Platform: NB Generation Generation Designation: Second Generation (NB) Generation Years: 1998-2005 Codes Chassis Code: NB8A (early), NB8B (late) 👋 Introduction Market Position Target Audience: Professional technicians and serious DIY enthusiasts Key Value Proposition: Empowers users with factory-level knowledge for effective maintenance and repair Competitive Analysis Advantage Over Paper: Instant accessibility and digital searchability Key Features Content Format: Step-by-step repair procedures, critical specifications, illustrations/pictures Knowledge Transfer: Teaches factory-trained technician knowledge 📋 Manual Details Coverage Areas Primary Coverage: Repair and Service Secondary Coverage: Maintenance, Troubleshooting, Diagnostics Page Count Estimated Page Count: Varies, typically 2000+ pages for comprehensive factory service manuals Manual Type Manual Type: Repair Service Manual / Workshop Manual Language Language: English Format Digital Format: PDF 📖 Manual Coverage Systems Covered Engine Systems: Engine mechanical, lubrication, cooling, fuel, ignition, emissions control, starting and charging systems Transmission Systems: Manual transmission, clutch, driveline, differential Brake Systems: Hydraulic system, front and rear brakes (disc), ABS Suspension Steering: Front and rear suspension, power steering system, steering linkage Electrical Systems: Wiring diagrams, lighting, instruments, body electrical, engine control module (ECM) and related components Body Chassis: Body structure, interior trim, exterior trim, doors, windows, seats, HVAC system Procedures Included General Procedures: Disassembly, assembly, cleaning, inspection, adjustment, replacement Maintenance Procedures: Fluid changes, filter replacements, spark plug replacement, belt inspections/replacement Troubleshooting Diagnostics: Component testing, diagnostic trouble codes (DTCs), symptom-based troubleshooting Repair Procedures: Component-level repair, engine rebuild, transmission overhaul, body panel repair Technical Depth Depth Level: Comprehensive, suitable for professional technicians and advanced DIYers Diagnostic Tools: Covers procedures for using diagnostic scanners and specialized tools 📊 Manual Specifications File Format File Format Details: PDF Print Quality Print Quality: Full Printable Zoom Functionality: Zoom IN/OUT enabled Binding Type Binding Type: Digital (Downloadable) Paper Type Paper Type: Not Applicable (Digital format) Compatibility Operating Systems: Compatible with All Versions of Windows & Mac Requirements Software Requirements: Adobe PDF Reader & WinZip Delivery Delivery Method: Instant Download ⚙️ Engine Specifications Primary Engine Engine Code: BP-Z3 (1.8L) Engine Type: DOHC Inline 4-cylinder Displacement Cc: 1839 cc Performance Horsepower Ps: 140 PS @ 6500 rpm (approximate, varies slightly by market/tune) Torque Nm: 164 Nm @ 5000 rpm (approximate) Fuel System Fuel Delivery: Multi-point Fuel Injection (MPI) Fuel Type: Unleaded Gasoline (91 AKI or higher recommended) Engine Management ECU Type: Electronic Engine Control (EEC) System Ignition System: Electronic Ignition (EI) with Coil-on-Plug (COP) 🔧 Transmission Standard Standard Transmission: 5-speed Manual Transmission Optional Optional Transmission: 4-speed Automatic Transmission (may be market dependent) Features Clutch Type: Hydraulically Actuated Dry Single Plate Clutch Final Drive Ratio: Typically 4.10:1 (manual), 3.62:1 (automatic) 📐 Dimensions Exterior Length Mm: 3955 mm Width Mm: 1680 mm Height Mm: 1235 mm (soft top) Wheelbase Mm: 2265 mm Weights Curb Weight Kg: Approx. 1070-1100 kg (depending on trim/options) 🛡️ Safety Features Ratings NHTSA Front Impact Driver: Not explicitly rated for 2002 by NHTSA, but generally considered safe for its class. IIHS Side Impact: Not explicitly rated for 2002 by IIHS. Active Features ABS: Standard on most trims Traction Control: Optional on some models Passive Features Airbags Driver: Standard Airbags Passenger: Standard Rollover Protection: Pop-up style roll bar behind seats 💡 Technology Features Infotainment Audio System: Factory AM/FM/CD player, optional Bose premium audio Dashboard Instruments: Analog tachometer, speedometer, fuel gauge, temperature gauge, warning lights Driver Assistance Cruise Control: Available on some trims Connectivity Auxiliary Input: Not standard, aftermarket modifications common 🔧 Maintenance Service Intervals Oil Change Interval Miles: Every 5,000 to 7,500 miles or 6 months, whichever comes first Spark Plug Replacement Miles: Approximately every 30,000 to 60,000 miles, depending on spark plug type (iridium recommended) Fluid Specifications Engine Oil Type: API SG or higher, SAE 5W-30 or 5W-40 (check owner's manual for specific recommendations) Coolant Type: Mazda Super Long Life Coolant (Blue)...